Wire cutting machine convenient to transport

By designing a detachable wire cutting machine, using a simple combination of locking devices and anchor bolts, the difficulties in transportation and installation of existing stone cutting equipment are solved, and the equipment is easily transported and quickly disassembled and assembled, which improves production efficiency and reduces skill requirements.

CN222858423UActive Publication Date: 2025-05-13FUJIAN AISKE NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421755314.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-05-13
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

Due to its huge size, heavy mass, inconvenient transportation and movement, and complex structure, existing stone cutting equipment requires highly skilled technicians to perform on-site installation.

Method used

A wire cutting machine with simple structure and convenient transportation is designed, using a detachable frame and locking device. The combination of anchor bolts and nuts is used to fix and disassemble the columns, simplifying the disassembly and assembly process of the equipment.

Benefits of technology

It realizes convenient transportation and rapid disassembly and assembly of equipment, reduces the skill requirements for on-site installation, reduces workers' labor, improves production efficiency and saves labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire cutting machine convenient to transport, which comprises a base, four upright posts and a locking device for mutually locking the four upright posts, the locking device comprises a foundation bolt and a nut, the lower end part of each upright post is provided with a support leg, the support leg is provided with a first U-shaped groove, the foundation bolt is arranged in the first U-shaped groove, and the nut is arranged in the first U-shaped groove. The diameter of the first U-shaped groove is larger than that of the foundation bolt and smaller than that of the nut. The simple and reliable locking devices are adopted for fixing the stand columns, the space of the first U-shaped grooves in the supporting legs is fully utilized, the stand columns can be disassembled and assembled through transverse movement, and the whole operation process is simple; the whole equipment is divided into several parts, the transportation difficulty is solved, the disassembly and assembly time of field personnel is saved, meanwhile, a complex structure is assembled and then transported to the field, the requirement for the skill of field technicians is low, the labor force of workers is reduced, the production efficiency is improved, and the labor cost is saved.
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Description

Technical Field

[0001] The utility model relates to the field of cutting equipment, in particular to a wire cutting machine which is easy to transport. Background Art

[0002] my country's stone resources are mainly distributed in mountainous areas. The development of stone resources has been hindered by the lack of applicable mechanical technology and equipment.

[0003] At present, many domestic stone cutting technologies use a gate-shaped frame. When the cutting parts are working, they cut the stone along the guide column of the mobile feed mechanism installed on the gate-shaped frame. This equipment used for mountain stone development has the following main defects: because my country's stone resources are mainly distributed in mountainous areas, the equipment is large in size, heavy in weight, difficult to transport and inconvenient to move; if the parts are transported to the site for installation, due to the complex structure, the skills of the on-site technicians are required to be high.

[0004] In view of this, the inventor of this case conducted in-depth research on the above-mentioned issues, which resulted in this case. Summary of the invention

[0005] The utility model aims to provide a wire cutting machine which is simple in structure, convenient to transport and easy to disassemble and assemble on site and is easy to transport.

[0006] In order to achieve the above object, the utility model adopts the following technical solution:

[0007] A wire cutting machine that is easy to transport, comprising a base for placing stones, a frame arranged above the base, and a cutting device for cutting stones, wherein the frame comprises four upright posts distributed vertically at four corners of the base and a top plate connected between the upper ends of the four posts, wherein the top plate, the base, and the four posts form a receiving space for placing the cutting device, and locking devices for locking the corresponding two posts are respectively arranged between the base and the four posts;

[0008] The locking device includes an anchor bolt riveted to the base and a nut threadedly mounted on the anchor bolt. The lower end of the column is provided with a support foot that fits the upper surface of the base. The support foot is provided with a first U-shaped groove extending from the middle of the support foot to the outside. The anchor bolt is arranged in the first U-shaped groove. The diameter of the first U-shaped groove is larger than the diameter of the anchor bolt and smaller than the diameter of the nut, so that the support foot can be fixedly locked on the anchor bolt through the nut. Each of the columns is fixedly connected to the base.

[0009] Preferably, the locking device further comprises a limit block preventing the nut from being separated from the anchor bolt, the limit block is fixedly sleeved on the upper end of the anchor bolt, and the nut is arranged between the limit block and the support leg.

[0010] Preferably, the locking device further comprises an elastic washer arranged between the support foot and the nut and a damping washer arranged between the support foot and the elastic washer, which are sleeved on the anchor bolt, and the elastic washer and the damping washer are both sleeved on the anchor bolt.

[0011] Preferably, the top plate is a split structure, formed by splicing a plurality of plate bodies, and two adjacent plate bodies are fastened by bolts.

[0012] Preferably, the frame further comprises a bottom plate interconnected with the lower ends of the four columns, the bottom plate is a split structure formed by splicing a plurality of plates, and two adjacent plates are fastened by bolts.

[0013] Preferably, the plate body of the base plate is fixedly connected to the base through a plurality of locking devices, and the plate body of each base plate is evenly distributed with a plurality of second U-shaped grooves 121 extending from the middle of the plate body of the base plate to the outside, and the diameter of the second U-shaped groove 121 is larger than the diameter of the anchor bolt and smaller than the diameter of the nut, so that the plate body of each base plate can be fixedly locked on the corresponding anchor bolt through each nut.

[0014] Preferably, the cutting device includes a cutting frame, four guide columns distributed at the four corners of the cutting frame, a cutting assembly arranged on the cutting frame and used for cutting stone, and a lifting mechanism for driving the cutting frame to move up and down so that the cutting assembly can cut stone. The cutting frame is provided with four first through holes for the four guide columns to pass through respectively, and the four guide columns are arranged in the four first through holes in a one-to-one correspondence.

[0015] Preferably, the lifting mechanism includes a ball screw symmetrically arranged on the cutting frame and located between the two guide pillars, and a driving motor arranged on the top plate and used to drive the two ball screws to move synchronously. The cutting frame is symmetrically provided with two second through holes for the two ball screws to pass through. The two ball screws are respectively and one by one correspondingly and rotatably arranged in the two second through holes, and are threadedly connected to the second through holes. The middle part of the cutting frame is provided with a channel through which the stone to be cut passes when the cutting frame is moved downward.

[0016] Preferably, the base is made of reinforced cement material.

[0017] Preferably, it also includes a cantilever device arranged on the top plate, the cantilever device includes a support column fixedly installed on the top plate, a first cantilever rotatably connected to the support column, an electric hoist arranged on the first cantilever and moving along the length direction of the first cantilever, and a sling installed on the electric hoist and driven to rise and fall by the electric hoist, the first cantilever extends outward to the outer peripheral edge of the top plate, and the sling is used to suspend the cutting device

[0018] By adopting the above-mentioned design scheme, the beneficial effects of the utility model are: a simple and reliable locking device is used to fix each column, the space of the first U-shaped groove on the support leg is fully utilized, and the lateral movement can realize the disassembly and assembly of each column, and the whole operation process is simple; the utility model divides the whole equipment into several parts, which not only solves the transportation difficulties and saves the disassembly and assembly time of on-site personnel, but also assembles more complex structures and then transports them to the site, which has low skill requirements for on-site technicians, reduces the labor force of workers, improves production efficiency, and saves labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 It is the front view of the utility model;

[0021] Figure 3 It is a partial exploded view of the utility model;

[0022] Figure 4 for Figure 3 Enlarged view of point A in the middle;

[0023] In the figure: frame 1, column 11, support leg 111, first U-shaped groove 112, bottom plate 12, second U-shaped groove 121, top plate 13, cantilever device 2, support column 21, first cantilever 22, electric hoist 23, hanger 24, cutting device 3, cutting frame 31, first through hole 311, second through hole 312, guide column 32, cutting assembly 33, roller 331, ball screw 341, drive motor 342, locking device 4, anchor bolt 41, nut 42, limit block 43, elastic washer 44, damping washer 45, base 9. DETAILED DESCRIPTION

[0024] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] Reference Figures 1 to 4

[0026] A wire cutting machine that is easy to transport, including a base 9 for placing stones, a frame 1 arranged above the base 9, and a cutting device 3 for cutting stones. The frame 1 includes four columns 11 vertically distributed on the four corners of the base 9, a bottom plate 12 erected and connected between the lower ends of the four columns 11, and a top plate 13 erected and connected between the upper ends of the four columns 11. Preferably, the base 9 can be made of reinforced concrete materials on site. When making the reinforced concrete base 9, a number of dry anchor bolts 41 (described in detail below) can be pre-buried in the base 9. Preferably, the bottom plate 12 and the top plate 13 are split structures, both of which are spliced ​​together by multiple plates, and the adjacent plates are fastened by bolts to facilitate better transportation.

[0027] The bottom plate 12 , the top plate 13 , the base 9 and the four columns 11 form an accommodation space for placing the cutting device 3 . The cutting device 3 can move up and down in the accommodation space so that the cutting device 3 can cut the stone material arranged on the base 9 .

[0028] A plurality of locking devices 4 are respectively provided between the bottom plate 12 and the four columns 11 for locking the two correspondingly to each other. The locking devices 4 include anchor bolts 41 fixedly riveted to the base 9 and nuts 42 sleeved on the anchor bolts 41 through threaded connection. The lower end of the column 11 is provided with a support foot 111 that fits the upper surface of the bottom plate 12. The support foot 111 is provided with a first U-shaped groove 112 extending from the middle of the support foot 111 to the outside. The plate body of the bottom plate 12 is evenly distributed with a plurality of There is a second U-shaped groove 121 extending outward from the middle of the plate body of the base plate 12, and the diameter of the first U-shaped groove 112 and the second U-shaped groove 121 are both larger than the diameter of the anchor bolt 41 and smaller than the diameter of the nut 42. Each anchor bolt 41 is respectively arranged on the first U-shaped groove 112 and the second U-shaped groove 121, so that the plate body of each column 11 and each base plate 12 is fixedly locked on the anchor bolt 41 through the nut 42, that is, the plate body of each column 11 and the base plate 12 is fixedly connected to the base 9.

[0029] Preferably, the locking device 4 further includes a stopper 43 for preventing the nut 42 from being separated from the anchor bolt 41, an elastic washer 44 disposed between the support foot 111 and the nut 42, and a damping washer 45 disposed between the support foot 111 and the elastic washer 44. The stopper 43, the elastic washer 44, and the damping washer 45 are all sleeved on the anchor bolt 41. The stopper 43 is fixedly sleeved on the upper end of the anchor bolt 41, and the nut 42 is disposed between the stopper 43 and the support foot 111. The elastic washer 44 is an elastic body, and the device may be loosened under the action of gravity, impact force, etc., so a stopper 43 cooperating with the anchor bolt 41 is also provided to prevent the nut 42 from being loosened; the damping washer 45 can absorb the vibration of the cutting device 3 when it moves up and down to cut the stone, and at the same time, the damping washer 45 has a better anti-shake effect than the rigid connection between the cutting device 3 and the base 9. The utility model can be disassembled and assembled by loosening the nut 42 and then moving the column 11 horizontally, and has the advantages of simple structure, cost saving and convenient disassembly and assembly.

[0030] Preferably, the cutting device 3 includes a cutting frame 31, four guide posts 32 distributed at four corners of the cutting frame 31, a cutting assembly 33 arranged on the cutting frame 31 and used for cutting stone, and a lifting mechanism for driving the cutting frame 31 to move up and down so that the cutting assembly 33 can cut stone. The cutting frame 31 is provided with four first through holes 311 for the four guide posts 32 to pass through respectively, and the four guide posts 32 are arranged in the four first through holes 311 one by one. It is worth noting that the guide posts 32 of this embodiment can adopt a light rod guide post or a roller linear guide post. The roller linear guide post has high precision and is very smooth in operation, but the roller linear guide post is easy to get stuck after deformation, and the roller linear guide post is afraid of water ingress, and the ball is easy to rust; therefore, in this embodiment, the light rod guide post 32 made of ultra-high molecular polyethylene is adopted, which has higher wear resistance. Other feasible methods are not described in detail here.

[0031] Preferably, the lifting mechanism includes a ball screw 341 symmetrically arranged on the cutting frame 31 and located between the two guide pillars 32, and a driving motor 342 arranged on the top plate 13 and used to drive the two ball screws 341 to move synchronously. The cutting frame 31 is symmetrically provided with two second through holes 312 for the two ball screws 341 to pass through. The two ball screws 341 are respectively and one-to-one correspondingly and rotatably arranged in the two second through holes 312, and are threadedly connected with the second through holes 312. The middle part of the cutting frame 31 is provided with a channel 313 through which the stone to be cut passes when the cutting frame 31 is moved downward. The driving motor 342 of this embodiment can adopt a worm gear reducer.

[0032] Preferably, a spray system (not shown in the figure) is installed on the cutting frame 31, and the spray system can spray dust when cutting stones, and can also cool down the heat generated by the cutting assembly 33 when cutting stones.

[0033] Preferably, it also includes a cantilever device 2 arranged on the top plate 13, the cantilever device 2 includes a support column 21 fixedly installed on the top plate 13, a first cantilever 22 rotatably connected to the support column 21, an electric hoist 23 arranged on the first cantilever 22 and moving along the length direction of the first cantilever 22, and a sling 24 installed on the electric hoist 23 and driven to rise and fall by the electric hoist 23, the first cantilever 22 extends outward to the outer periphery of the top plate 13, and the sling 24 is used to lift the roller 331 of the cutting assembly 33 to facilitate easier replacement of the roller 331.

[0034] The working principle is: the driving motor 342 drives the ball screw 341 to rotate, so that the cutting frame 31 moves up and down smoothly in the accommodating space, and the vertically arranged linear guide column 32 can further stabilize the path of the cutting frame 31 when moving up and down, ensuring that it will not shake when moving up and down, and then the stone arranged on the base 9 is planned to be cut.

[0035] When the utility model leaves the factory, the device can be divided into a cutting device 3 with a more complex structure, wherein the longer guide column 32 and the ball screw 341 in the cutting device 3 can also be disassembled. This part is more difficult to assemble, and can be assembled into one piece by a more skilled engineer in the factory (fixed place), and then the top plate 13 formed by splicing a plurality of plates can be transported to the site together; other simpler parts can be transported to the site in parts, and the equipment can be installed on site. A reinforced concrete base 9 is pre-made on site, and a number of dry anchor bolts 41 are pre-embedded in the base 9.

[0036] By adopting the above-mentioned design scheme, the beneficial effects of the utility model are: the first U-shaped groove 112 on the support foot 111 is locked to the anchor bolt 41 fixedly connected to the base 9 through the nut 42, thereby connecting the column 11 and the bottom; the utility model adopts a simple and reliable locking component to realize the fixation of each column 11, and fully utilizes the space of the first U-shaped groove 112 on the support foot 111. There is no need to align the anchor bolt 41 with the first U-shaped groove 112, and only lateral movement is required to realize the disassembly and assembly of each column 11; the utility model divides the entire equipment into several parts, which not only solves the transportation difficulties and saves the disassembly and assembly time of on-site personnel, but also assembles more complex structures and then transports them to the site, which has low skill requirements for on-site technicians and reduces the labor of workers.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wire cutting machine that is easy to transport, characterized in that: The invention comprises a base for placing stones, a frame arranged above the base, and a cutting device for cutting stones, wherein the frame comprises four upright columns distributed vertically at four corners of the base and a top plate connected between the upper ends of the four upright columns, wherein the top plate, the base, and the four upright columns form a receiving space for placing the cutting device, and locking devices for locking the corresponding two mutually are arranged between the base and the four upright columns; The locking device includes an anchor bolt riveted to the base and a nut threadedly mounted on the anchor bolt. The lower end of the column is provided with a support foot that fits the upper surface of the base. The support foot is provided with a first U-shaped groove extending from the middle of the support foot to the outside. The anchor bolt is arranged in the first U-shaped groove. The diameter of the first U-shaped groove is larger than the diameter of the anchor bolt and smaller than the diameter of the nut, so that the support foot can be fixedly locked on the anchor bolt through the nut. Each of the columns is fixedly connected to the base.

2. The wire cutting machine that is easy to transport according to claim 1, characterized in that: The locking device also includes a limit block for preventing the nut from being separated from the anchor bolt. The limit block is fixedly sleeved on the upper end of the anchor bolt, and the nut is arranged between the limit block and the support leg.

3. The wire cutting machine that is easy to transport according to claim 1 is characterized by: The locking device also includes an elastic washer arranged between the support foot and the nut and a damping washer arranged between the support foot and the elastic washer, which are sleeved on the anchor bolt. The elastic washer and the damping washer are both sleeved on the anchor bolt.

4. The wire cutting machine that is easy to transport according to claim 1, characterized in that: The top plate is a split structure, formed by splicing a plurality of plate bodies, and two adjacent plate bodies are fastened by bolts.

5. The wire cutting machine that is easy to transport according to claim 1, characterized in that: The frame also includes a bottom plate interconnected with the lower ends of the four columns. The bottom plate is a split structure formed by splicing a plurality of plate bodies, and two adjacent plate bodies are fastened by bolts.

6. The wire cutting machine that is easy to transport according to claim 5, characterized in that: The plate body of the base plate is fixedly connected to the base through a plurality of locking devices, and the plate body of each base plate is evenly distributed with a plurality of second U-shaped grooves extending from the middle of the plate body of the base plate to the outside, and the diameter of the second U-shaped groove is larger than the diameter of the anchor bolt and smaller than the diameter of the nut, so that the plate body of each base plate can be fixedly locked on the corresponding anchor bolt through each nut.

7. The wire cutting machine that is easy to transport according to claim 1, characterized in that: The cutting device includes a cutting frame, four guide columns distributed at the four corners of the cutting frame, a cutting assembly arranged on the cutting frame and used for cutting stone, and a lifting mechanism for driving the cutting frame to move up and down so that the cutting assembly can cut stone. The cutting frame is provided with four first through holes for the four guide columns to pass through respectively, and the four guide columns are arranged in the four first through holes in a one-to-one correspondence.

8. The wire cutting machine that is easy to transport according to claim 7, characterized in that: The lifting mechanism includes a ball screw symmetrically arranged on the cutting frame and located between the two guide pillars, and a driving motor arranged on the top plate and used to drive the two ball screws to move synchronously. The cutting frame is symmetrically provided with two second through holes for the two ball screws to pass through. The two ball screws are respectively and one by one correspondingly and rotatably arranged in the two second through holes, and are threadedly connected to the second through holes. The middle part of the cutting frame is provided with a channel for the stone to be cut to pass through when the cutting frame is moved downward.

9. The wire cutting machine that is easy to transport according to claim 1, characterized in that: The base is made of reinforced cement material.

10. The wire cutting machine that is easy to transport according to claim 1, characterized in that: It also includes a cantilever device arranged on the top plate, the cantilever device includes a support column fixedly installed on the top plate, a first cantilever rotatably connected to the support column, an electric hoist arranged on the first cantilever and moving along the length direction of the first cantilever, and a sling installed on the electric hoist and driven to rise and fall by the electric hoist, the first cantilever extends outward to the outer peripheral edge of the top plate, and the sling is used to lift the cutting device.