Wave plate forming and cutting all-in-one machine

By designing a wave plate forming and cutting machine, using components such as processing table, bearing net, bracket, etc., combined with the combination of electric push rods and lift plates, the problems of high cost of cutting devices and poor dust absorption in the prior art are solved, and a stable and safe cutting process is achieved.

CN222858445UActive Publication Date: 2025-05-13CHENGDU HANGRUIKE PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202421555858.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-05-13
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

When cutting, the existing cutting device for quartz wave plate processing uses a dual motor and a screw to control the cutting mechanism, which increases the cost of equipment, and the operation of the two motors needs to be kept synchronized, otherwise it may lead to unstable movements of the cutting mechanism or deviations. In addition, the dust generated cannot be effectively absorbed during cutting, which affects the physical health of the operator.

Method used

A wave plate forming and cutting integrated machine is designed, which adopts a processing table, a load-bearing net, a bracket, an electric push rod, a press sleeve, a U-frame, an electric telescopic tube, a motor, a screw, a lifting plate, an auxiliary rod, a cutting machine, a retardation assembly and an absorbing assembly. Through the cooperation of the electric push rod and the lifting plate, a stable cutting movement is achieved and the dust generated during cutting is absorbed through the absorption assembly.

Benefits of technology

It effectively reduces equipment costs, avoids the problem of unstable movement of the cutting mechanism, and protects the health of the operators by absorbing dust, and improves the stability and safety of the cutting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wave plate forming and cutting all-in-one machine, which belongs to the technical field of wave plate processing, and adopts the technical scheme that the wave plate forming and cutting all-in-one machine comprises a processing table, a bearing net is embedded in the middle of the top of the processing table, a bracket is bolted on the rear side of the top of the processing table, a groove is formed in the bottom of the bracket, and an electric push rod is bolted on the top side in the groove; by arranging the machining table, the bearing net, the support, the groove, the electric push rod, the pressing sleeve, the U-shaped frame, the electric telescopic pipe, the motor, the lead screw, the lifting plate, the auxiliary rod, the cutting machine, the slow fixing assembly and the absorbing assembly, the corresponding quartz wave plate is placed on the top of the bearing net and then moved into the groove; then an electric push rod is started to downwards push a pressing sleeve to make contact with the bottom of the quartz wave plate, then a cutting machine at the bottom of a lifting plate is operated, then a motor is started to drive a lead screw to downwards move the lifting plate, and the lifting plate can stably move under the assistance of an auxiliary rod.
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Description

Technical Field

[0001] The utility model relates to the technical field of wave plate cutting and processing, in particular to a wave plate forming and cutting integrated machine. Background Art

[0002] A wave plate is an optical device that can produce an additional optical path difference between two mutually perpendicular lights. It is usually made of birefringent wafers such as quartz, calcite and mica with precise thickness. Its optical axis is parallel to the wafer surface, and linearly polarized light is incident vertically on the wafer.

[0003] At present, a Chinese utility model with announcement number: CN214163569U discloses a cutting device for quartz wave plate processing. This utility model relates to the technical field of quartz wave plate processing, and discloses a cutting device for quartz wave plate processing, including a cutting table, the top of the cutting table is fixedly connected with a negative pressure vacuum pump, the bottom of the negative pressure vacuum pump is fixedly connected with a negative pressure tube, the front of the cutting table is provided with a placement groove, the interior of the cutting table is provided with a negative pressure channel, the front of the cutting table is provided with two slide grooves, the left and right sides of the top of the cutting table are fixedly connected with a servo motor, the output shaft of the servo motor is fixedly connected with a threaded column, and the interior of the slide groove is slidably connected with a slider. The cutting device for quartz wave plate processing, by first fixing the quartz wave plate, and then changing the traditional manual pushing of the quartz wave plate to a mechanical pushing cutting mechanism, effectively keeps the pushing speed of the cutting mechanism unchanged, avoids the situation where the cutting mechanism pushes too fast and causes damage to the blade, thereby extending the service life of the blade.

[0004] According to the above-mentioned patent, when the existing quartz wave plate processing cutting device cuts its wave plate, it changes the traditional manual pushing of the quartz wave plate into a mechanical pushing cutting mechanism, which effectively keeps the pushing speed of the cutting mechanism unchanged and avoids the situation where the cutting mechanism pushes too fast and causes damage to the blade. However, it uses dual motors in conjunction with screws to control the lifting and lowering of the cutting mechanism, which increases the cost of the equipment, and the operation of the two motors needs to be synchronized, otherwise it may cause the movement of the cutting mechanism to be unstable or deviate, and it is impossible to effectively absorb and process the dust generated when cutting the wave plate, so it is easy to be inhaled by the operator, thereby affecting the operator's health. Therefore, a wave plate forming and cutting all-in-one machine is proposed to solve the problems existing in the above-mentioned patent. Utility Model Content

[0005] The utility model provides a wave plate forming and cutting all-in-one machine, which aims to solve the problem that when the existing quartz wave plate processing cutting device cuts its wave plate, it changes the traditional manual pushing of the quartz wave plate into a mechanical pushing cutting mechanism, effectively keeping the pushing speed of the cutting mechanism unchanged, and avoiding the situation that the cutting mechanism pushes too fast and causes the blade to be damaged. However, it adopts dual motors in conjunction with a screw to control the lifting of the cutting mechanism, which increases the cost of the equipment, and the operation of the two motors needs to be synchronized, otherwise the movement of the cutting mechanism may be unstable or deviated, and the dust generated by it when cutting the wave plate cannot be effectively absorbed and processed, so it is easy to be inhaled by the operator, thereby affecting the health of the operator.

[0006] The utility model is implemented in this way, a wave plate forming and cutting integrated machine comprises a processing table, a bearing net is embedded in the middle of the top of the processing table, a bracket is bolted on the rear side of the top of the processing table, a groove is opened at the bottom of the bracket, an electric push rod is bolted on the top side inside the groove, the output end of the electric push rod is bolted on a pressing sleeve, the pressing sleeve is located on the rear side of the top of the bearing net, a U-shaped frame is bolted on the rear side of the bracket, an electric telescopic tube is bolted on the rear side of the U-shaped frame, the telescopic end of the electric telescopic tube passes through the rear side of the U-shaped frame, a motor is bolted on the left side of the top of the bracket, the output end of the motor passes through the top of the bracket, a screw rod is bolted on the output end of the motor, the bottom of the screw rod is rotatably connected to the left side of the top of the processing table, the outer side of the screw rod is threadedly connected to a lifting plate, an auxiliary rod is bolted on the front side of the top side of the bracket, the bottom of the auxiliary rod passes through the top of the lifting plate and extends to the top of the processing table, a cutting machine is bolted on the bottom of the lifting plate, slow-solidification components are arranged on both sides of the bottom of the lifting plate, and an absorption component is arranged at the bottom of the bearing net;

[0007] The slow-fixing assembly includes a telescopic rod, a spring and a bottom plate, the telescopic rod is bolted to both sides of the bottom of the lifting plate respectively, the spring is sleeved on the outside of the telescopic rod, the top of the spring is bolted to the bottom of the lifting plate, and the bottom plate is bolted to the bottom of the telescopic rod and the spring.

[0008] In order to achieve the effect of absorbing the dust generated when cutting the wave plate, as a preferred wave plate forming and cutting machine of the utility model, the absorption component includes an absorption bucket, an absorption fan and a collection bag, the absorption bucket is bolted to the bottom of the supporting net, the absorption fan is bolted to the bottom of the absorption bucket, the absorption end of the absorption fan is connected to the bottom of the absorption bucket, and the collection bag is connected to the discharge end of the absorption fan.

[0009] In order to achieve the effect of supporting the processing table so that it can be used stably, as a preferred wave plate forming and cutting machine of the utility model, the four corners of the bottom of the processing table are bolted with legs, and the bottom of the legs is welded with a base.

[0010] In order to achieve the effect of buffering when the lifting plate is raised to the top side of the bracket, as a preferred wave plate forming and cutting machine of the utility model, buffer blocks are bonded on both sides of the top of the lifting plate, and the buffer blocks are located at the bottom of the top side of the bracket.

[0011] In order to further increase the buffering effect when the bottom plate contacts the top of the processing table, as a preferred embodiment of the wave plate forming and cutting machine of the present invention, a reinforcement pad is bonded to the bottom of the bottom plate, and the reinforcement pad is made of rubber material.

[0012] In order to further enhance the anti-skid performance of the reinforcement pad, as a preferred embodiment of the wave plate forming and cutting integrated machine of the present invention, the bottom of the reinforcement pad is provided with anti-skid patterns, and the anti-skid patterns are in a grid shape.

[0013] In order to further enhance the stability of the lifting plate when it is lifted or lowered, as a preferred embodiment of the wave plate forming and cutting integrated machine of the present invention, auxiliary shifting rods are bolted on both sides of the rear side of the lifting plate, and the rear side of the auxiliary shifting rods is slidably connected to the rear side of the bracket.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The wave plate forming and cutting integrated machine is provided with a processing table, a bearing net, a bracket, a groove, an electric push rod, a pressing sleeve, a U-shaped frame, an electric telescopic tube, a motor, a screw rod, a lifting plate, an auxiliary rod, a cutting machine, a slow-fixing component and an absorbing component. The corresponding quartz wave plate is placed on the top of the bearing net and then moved to the inside of the groove. Then, the electric push rod is started to push the pressing sleeve downward to contact the bottom of the quartz wave plate. Then, the cutting machine at the bottom of the lifting plate is operated. Then, the motor is started again to drive the screw rod to move the lifting plate downward. The lifting plate can move stably with the assistance of the auxiliary rod, and the telescopic rod at the bottom of the lifting plate cooperates with the spring to make its bottom plate contact with the processing first. The bottom plate contacts the top of the processing table, and the telescopic rod cooperates with the spring after the bottom plate contacts the top of the processing table, so as to further increase the stable movement of the lifting plate carrying the cutting machine, and then the cutting machine cuts its quartz wave plate. The dust generated by cutting the quartz wave plate will be absorbed and collected by the absorption component at the bottom of the carrying net, so as to avoid being inhaled by the operator, thereby ensuring the health of the operator. After one cutting, the motor reverses to drive the screw rod to drive the lifting plate and the cutting machine to move up. During this process, the electric telescopic tube located on the rear side of the U-shaped frame pushes the quartz wave plate forward once, and then the cutting machine is lowered again for cutting until the cutting is completed. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is the overall structure diagram of the wave plate forming and cutting integrated machine of the utility model;

[0017] Figure 2 This is a structural schematic diagram of the lifting plate in the utility model;

[0018] Figure 3 It is a structural schematic diagram of the slow-solidification component in the utility model;

[0019] Figure 4 It is a structural schematic diagram of the absorption component in the utility model;

[0020] Figure 5 It is a structural schematic diagram of the U-shaped frame in the utility model.

[0021] In the figure, 1. processing table; 2. carrying net; 3. bracket; 4. electric push rod; 5. pressing sleeve; 6. U-shaped frame; 7. electric telescopic tube; 8. motor; 9. screw rod; 10. lifting plate; 11. auxiliary rod; 12. cutting machine; 13. slow-solidification component; 1301. telescopic rod; 1302. spring; 1303. bottom plate; 14. absorption component; 1401. absorption bucket; 1402. absorption fan; 1403. collection bag; 15. support leg; 16. buffer block; 17. reinforcement pad; 18. auxiliary shift rod; 19. groove. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0023] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0024] See also Figure 1-5The utility model provides a technical solution: a wave plate forming and cutting integrated machine, including a processing table 1, a carrying net 2 is embedded in the middle of the top of the processing table 1, a bracket 3 is bolted to the rear side of the top of the processing table 1, a groove 19 is opened at the bottom of the bracket 3, an electric push rod 4 is bolted to the top side of the groove 19, the output end of the electric push rod 4 is bolted to a pressing sleeve 5, the pressing sleeve 5 is located at the rear side of the top of the carrying net 2, a U-shaped frame 6 is bolted to the rear side of the bracket 3, an electric telescopic tube 7 is bolted to the rear side of the U-shaped frame 6, the telescopic end of the electric telescopic tube 7 passes through the rear side of the U-shaped frame 6, the bracket 3 A motor 8 is bolted to the left side of the top, and the output end of the motor 8 passes through the top of the bracket 3. A screw rod 9 is bolted to the output end of the motor 8. The bottom of the screw rod 9 is rotatably connected to the left side of the top of the processing table 1. The outer side of the screw rod 9 is threadedly connected to a lifting plate 10. An auxiliary rod 11 is bolted to the front side of the top side of the bracket 3. The bottom of the auxiliary rod 11 passes through the top of the lifting plate 10 and extends to the top of the processing table 1. A cutting machine 12 is bolted to the bottom of the lifting plate 10. Both sides of the bottom of the lifting plate 10 are provided with slow-fixing components 13, and an absorption component 14 is provided at the bottom of the carrier net 2;

[0025] The slow-fixing assembly 13 includes a telescopic rod 1301, a spring 1302 and a bottom plate 1303. The telescopic rod 1301 is bolted to both sides of the bottom of the lifting plate 10 respectively, the spring 1302 is sleeved on the outside of the telescopic rod 1301, the top of the spring 1302 is bolted to the bottom of the lifting plate 10, and the bottom plate 1303 is bolted to the bottom of the telescopic rod 1301 and the spring 1302.

[0026] In this embodiment: by setting a processing table 1, a bearing net 2, a bracket 3, a groove 19, an electric push rod 4, a pressing sleeve 5, a U-shaped frame 6, an electric telescopic tube 7, a motor 8, a screw 9, a lifting plate 10, an auxiliary rod 11, a cutting machine 12, a slow-solidification component 13 and an absorption component 14, the corresponding quartz wave plate is placed on the top of the bearing net 2 and then moved to the inside of the groove 19, and then the electric push rod 4 is started to push the pressing sleeve 5 downward to contact the bottom of the quartz wave plate, and then the cutting machine 12 at the bottom of the lifting plate 10 is operated, and then the motor 8 is started again to drive the screw 9 to move the lifting plate 10 downward, and the lifting plate 10 can be stably moved with the assistance of the auxiliary rod 11, and the telescopic rod 1301 at the bottom of the lifting plate 10 cooperates with the spring 1302 to make its bottom plate 1303 first contacts with the top of the processing table 1. After the bottom plate 1303 contacts with the top of the processing table 1, the telescopic rod 1301 is compressed to cooperate with the spring 1302, so as to further increase the stable movement of the lifting plate 10 carrying the cutting machine 12. Then the cutting machine 12 cuts its quartz wave plate. The dust generated by cutting the quartz wave plate will be absorbed and collected by the absorption component 14 at the bottom of the supporting net 2 to avoid being inhaled by the operator, thereby ensuring the health of the operator. After cutting once, the motor 8 drives the screw rod 9 in reverse to drive the lifting plate 10 and the cutting machine 12 to move upward. During this process, the electric telescopic tube 7 located on the rear side of the U-shaped frame 6 pushes the quartz wave plate forward once, and then the cutting machine 12 is lowered again for cutting until the cutting is completed.

[0027] As a technical optimization solution of the utility model, the absorption component 14 includes an absorption bucket 1401, an absorption fan 1402 and a collection bag 1403. The absorption bucket 1401 is bolted to the bottom of the supporting net 2, the absorption fan 1402 is bolted to the bottom of the absorption bucket 1401, the absorption end of the absorption fan 1402 is connected to the bottom of the absorption bucket 1401, and the collection bag 1403 is connected to the discharge end of the absorption fan 1402.

[0028] In this embodiment: by setting up an absorption bucket 1401, an absorption fan 1402 and a collection bag 1403, when the cutting machine 12 cuts its quartz wave plate, the dust generated by cutting the quartz wave plate will be absorbed by the absorption bucket 1401 located at the bottom of the supporting net 2 in cooperation with the absorption fan 1402, and then discharged to the inside of the collection bag 1403 through the absorption fan 1402 for collection, so as to avoid being inhaled by the operator, thereby ensuring the health of the operator.

[0029] As a technical optimization solution of the present invention, the four corners of the bottom of the processing table 1 are bolted with supporting legs 15, and the bottom of the supporting legs 15 is welded with a base.

[0030] In this embodiment, the legs 15 are provided to support the processing table 1 so that the processing table 1 can be stably used, which is convenient for use.

[0031] As a technical optimization solution of the present invention, buffer blocks 16 are bonded to both sides of the top of the lifting plate 10 , and the buffer blocks 16 are located at the bottom of the top side of the bracket 3 .

[0032] In this embodiment, by providing the buffer block 16, the lifting plate 10 can be used for buffering when it is lifted to the top side of the bracket 3, so as to facilitate use.

[0033] As a technical optimization solution of the present invention, a reinforcement pad 17 is bonded to the bottom of the bottom plate 1303, and the reinforcement pad 17 is made of rubber material.

[0034] In this embodiment, by providing a reinforcing pad 17, the cushioning effect when the bottom plate 1303 contacts the top of the processing table 1 can be further increased, so as to facilitate use.

[0035] As a technical optimization solution of the present invention, the bottom of the reinforcement pad 17 is provided with anti-skid patterns, and the anti-skid patterns are in a grid shape.

[0036] In this embodiment, a grid-shaped anti-skid pattern is provided at the bottom of the reinforcement pad 17 , so as to further enhance the anti-skid performance of the reinforcement pad 17 .

[0037] As a technical optimization solution of the present invention, auxiliary shifting rods 18 are bolted to both sides of the rear side of the lifting plate 10 , and the rear side of the auxiliary shifting rods 18 is slidably connected to the rear side of the inside of the bracket 3 .

[0038] In this embodiment, the auxiliary moving rod 18 is provided to further enhance the stability of the lifting plate 10 during lifting and lowering, so as to facilitate use.

[0039] Working principle: First, place the corresponding quartz wave plate on the top of the carrier net 2 and then move it to the inside of the groove 19, then start the electric push rod 4 to push the pressure sleeve 5 downward to contact the bottom of the quartz wave plate, then operate the cutting machine 12 at the bottom of the lifting plate 10, then start the motor 8 to drive the screw rod 9 to move the lifting plate 10 downward, and the lifting plate 10 can move stably with the assistance of the auxiliary rod 11, and the telescopic rod 1301 at the bottom of the lifting plate 10 cooperates with the spring 1302 to make its bottom plate 1303 contact with the top of the processing table 1 first, and the bottom plate 1303 contacts with the top of the processing table 1 After the top of the processing table 1 is compressed, the telescopic rod 1301 and the spring 1302 can be further increased. In addition, the lifting plate 10 carries the cutting machine 12 for stable movement. When the cutting machine 12 cuts its quartz wave plate, the dust generated by cutting the quartz wave plate will be absorbed by the absorption bucket 1401 at the bottom of the carrying net 2 in cooperation with the absorption fan 1402, and then discharged to the collection bag 1403 for collection through the absorption fan 1402, so as to avoid being inhaled by the operator, thereby ensuring the health of the operator. After cutting once, the motor 8 drives the screw rod 9 in reverse to drive the lifting plate 10 and the cutting machine 12 to move upward. During this process, the electric telescopic tube 7 located on the rear side of the U-shaped frame 6 pushes the quartz wave plate forward once, and then the cutting machine 12 is lowered again for cutting until the cutting is completed.

[0040] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A wave plate shaping and cutting integrated machine, comprising a processing table (1), characterized in that: A bearing net (2) is embedded in the middle of the top of the processing table (1), a bracket (3) is bolted to the rear side of the top of the processing table (1), a groove (19) is provided at the bottom of the bracket (3), an electric push rod (4) is bolted to the top side of the groove (19), a pressing sleeve (5) is bolted to the output end of the electric push rod (4), the pressing sleeve (5) is located at the rear side of the top of the bearing net (2), a U-shaped frame (6) is bolted to the rear side of the bracket (3), an electric telescopic tube (7) is bolted to the rear side of the U-shaped frame (6), the telescopic end of the electric telescopic tube (7) passes through the rear side of the U-shaped frame (6), a motor (8) is bolted to the left side of the top of the bracket (3), and the The output end of the motor (8) passes through the top of the bracket (3), the output end of the motor (8) is bolted to a screw rod (9), the bottom of the screw rod (9) is rotatably connected to the left side of the top of the processing table (1), the outer side of the screw rod (9) is threadedly connected to a lifting plate (10), the front side of the top side of the bracket (3) is bolted to an auxiliary rod (11), the bottom of the auxiliary rod (11) passes through the top of the lifting plate (10) and extends to the top of the processing table (1), the bottom of the lifting plate (10) is bolted to a cutting machine (12), both sides of the bottom of the lifting plate (10) are provided with slow-solidification components (13), and the bottom of the carrier net (2) is provided with an absorption component (14); The slow-consolidation assembly (13) comprises a telescopic rod (1301), a spring (1302) and a bottom plate (1303); the telescopic rod (1301) is bolted to two sides of the bottom of the lifting plate (10) respectively; the spring (1302) is sleeved on the outside of the telescopic rod (1301); the top of the spring (1302) is bolted to the bottom of the lifting plate (10); and the bottom plate (1303) is bolted to the bottom of the telescopic rod (1301) and the spring (1302).

2. The wave plate shaping and cutting integrated machine according to claim 1, characterized in that: The absorption component (14) includes an absorption bucket (1401), an absorption fan (1402) and a collection bag (1403), wherein the absorption bucket (1401) is bolted to the bottom of the supporting net (2), the absorption fan (1402) is bolted to the bottom of the absorption bucket (1401), the absorption end of the absorption fan (1402) is connected to the bottom of the absorption bucket (1401), and the collection bag (1403) is connected to the discharge end of the absorption fan (1402).

3. The wave plate shaping and cutting integrated machine according to claim 1, characterized in that: The four corners of the bottom of the processing table (1) are bolted with supporting legs (15), and the bottom of the supporting legs (15) is welded with a base.

4. The wave plate shaping and cutting integrated machine according to claim 1, characterized in that: Buffer blocks (16) are bonded to both sides of the top of the lifting plate (10), and the buffer blocks (16) are located at the bottom of the top side inside the bracket (3).

5. The wave plate shaping and cutting integrated machine according to claim 1, characterized in that: A reinforcement pad (17) is bonded to the bottom of the base plate (1303), and the reinforcement pad (17) is made of rubber material.

6. The wave plate shaping and cutting integrated machine according to claim 5, characterized in that: The bottom of the reinforcement pad (17) is provided with anti-skid patterns, and the anti-skid patterns are in a grid shape.

7. The wave plate shaping and cutting integrated machine according to claim 1, characterized in that: Auxiliary shifting rods (18) are bolted to both sides of the rear side of the lifting plate (10), and the rear side of the auxiliary shifting rod (18) is slidably connected to the rear side inside the bracket (3).

Citation Information

Patent Citations

  • Cutting device for quartz wave plate processing

    CN214163569U