Gift box machine revision suite and packaging device

Abstract

The gift box machine revision suite and packaging device comprises an integrated mounting plate (18), an elastic plate grabbing box hook (19) and a suction nozzle (20). An integrated mounting plate (18) is suspended on the lower side of the mounting connecting seat (14) through a pneumatic control box (15); and an elastic plate grabbing box hook (19) and a suction nozzle (20) are mounted on the lower side of the integrated mounting plate (18). The elastic grabbing plate box hooks which are matched with each other and are accurately integrated and installed through optimization and reasonable design, the brushes and the suction nozzles which are specially designed are accurately fixed to the integrated installation plate in advance, the minimum size limitation of products is further reduced in a limited mode, the range of producible products is expanded, the productivity and potential of an existing production technology are deeply developed, and the production efficiency is improved. Adjustment can be completed at a time, replacement operation is easy, flexible and convenient, and safety and reliability are higher. And dismounting and mounting are convenient, and use is more convenient. And greater economic benefits are realized in the service life of about 6-10 years of the automatic gift box packaging machine.

Description

Technical Field

[0001] The utility model belongs to the technical field of forming or connecting auxiliary devices for making paper boxes or cardboard boxes of IPC classification B31B 50 / 81, and particularly relates to an easily replaceable working part assembly structure of a positioning and box pressing process robot of an automatic production device of a gift box machine. Background Art

[0002] Packaging boxes are common items in daily life and are widely used in tool packaging, gift packaging, food packaging, clothing packaging, etc. Packaging box manufacturing generally includes the following process steps: transporting the cut cardboard, gluing, gluing the longitudinal folding edges, gluing the transverse folding edges, gluing the transverse folding edges, and forming.

[0003] At present, the packaging box forming machine is an advanced equipment for automatic forming of paper boxes. It has been widely used to produce products including shoe boxes, shirt boxes, gift boxes and mobile phone boxes. Generally speaking, a kind of hard cardboard is used to form these paper boxes. However, due to the complex manufacturing process and high cost of hard cardboard, low-cost corrugated paper is used instead. In addition, corrugated paper has a shock-proof effect and is better for packaging items. For packaging boxes of different specifications, the mechanism used to locate the length of the packaging box needs to be adjusted to adapt to paper boxes of different specifications. Generally speaking, for a piece of corrugated paper, it needs to be cut or indented before it is installed, and then it is folded using the folding ears and folding mechanism of the top and bottom cover paper box forming machine. Especially for the indented area, it is necessary to move the forming mold to fold it into shape. A search of the Chinese patent database revealed a patent application with publication number CN101214739A, entitled "Blank box face paper positioning and bonding mechanism for a top and bottom cover paper box forming machine", which disclosed a blank box length adjustment device, the general contents of which are as follows: a box length adjustment fixing plate is installed on both sides of the middle and lower part of the mobile frame, a length adjustment guide rod and a length adjustment screw are installed on the box length adjustment fixing plate, a length adjustment block is installed on the length adjustment guide rod and the length adjustment screw, and an adjustment hand wheel is installed at one end of the length adjustment screw. This blank box length adjustment device is to combine the blank box with the mold and move it to the adjustment device. After the mold moves down, the face paper follows the blank box downward and is attached to the blank box surface. The object of use is face paper, and since face paper is a thinner paper, there will be no other problems if this structure is used. When the mold of the top and bottom cover corrugated box forming machine moves downward, the corrugated paper is directly formed into a paper box. Although the corrugated paper to be formed into a paper box has indentations, it also has a certain strength. If the above-mentioned longitudinal adjustment device is used, it is easy to cause the longitudinal adjustment guide rod and the longitudinal adjustment screw to be loose.

[0004] When using a traditional automatic forming machine for gift box production, the base of the gift box needs to be placed on the cardboard, but different bases have different tolerances, which causes the base to tilt when it is fixed, resulting in distortion of the finished gift box, which is not conducive to appearance and use. Therefore, there is an urgent need for a fully automatic forming device for gift box production.

[0005] A search of the Chinese patent database revealed that many such devices have been disclosed. For example, patent application number 202310485469.8 discloses a cardboard positioning device for processing top and bottom lid paper boxes; patent application number 202023027449.7 discloses a fully automatic forming device for gift box production; patent application number 202022397865.X discloses an automated equipment for producing fine gift boxes; patent application number 201911208258.X involves a gift box production equipment, including a conveyor belt, a paper feeding mechanism, a gluing mechanism, a box adding mechanism, a primary forming mechanism and a complete forming mechanism; the automated production of gift boxes significantly improves production efficiency and product quality.

[0006] In this type of automated equipment, robotic devices have also become popular. For example, patent application No. 201922402341.2 discloses an inner pallet loading suction cup for a packaging box assembly machine and a corresponding robotic arm, wherein the inner pallet loading suction cup comprises: a support platform; four suction rods, all fixed under the support platform and respectively arranged in the middle of the four sides of the support platform, and a suction head is arranged at the bottom of each suction rod; four deformable support members, all fixed under the support platform and each deformable support member comprises a telescopic rod and a spring, each telescopic rod is respectively arranged at the four top corners of the support platform, a support head is arranged at the bottom of the telescopic rod, and each spring is respectively mounted on each telescopic rod; when the spring is in a natural state, the length of the telescopic rod stretched by the spring satisfies: the support head is located below the suction head; when the telescopic rod compresses the spring, the telescopic rod can be shortened to a position where the support head and the suction head are at the same height.

[0007] This type of automation control using manipulators is commonly used now. Although it can free people from heavy physical labor, some mental labor, and harsh and dangerous working environments, greatly improve labor productivity and product quality, production parameters and system structure components are not allowed to be changed at will. For example, a certain gift box machine, a fully automatic gift box forming machine with a lid, a gift box production machine, and a gift box packaging machine usually mark the minimum processing size, such as: 75*125*15mm; it is clear that the equipment is difficult to process or cannot produce products with smaller sizes, which limits production capacity in this regard. Utility Model Content

[0008] The technical problem to be solved by the utility model is to enable existing gift box production equipment to produce products of smaller size as much as possible.

[0009] In view of the above problems and technical requirements, the utility model proposes a gift box machine modification kit and a container device.

[0010] To this end, the utility model includes: a curing table, a brush, an integrated mounting plate, an elastic gripping plate box hook and a suction nozzle. The integrated mounting plate is suspended and mounted on the lower side of the seat through a pneumatic control box. The elastic gripping plate box hook and the suction nozzle are installed on the lower side of the integrated mounting plate. The integrated mounting plate is placed flat on the upper side of the curing table, and the brush is installed on the edge of the curing table.

[0011] Among them, the outer wall of the curing table is provided with an exhaust hole, and the middle part of the upper side of the curing table is provided with a sunken dust suction cavity.

[0012] The integrated installation plate is in a rectangular plate structure, and the four corners of the integrated installation plate are respectively provided with centripetal corner slide grooves; the suction nozzle is slidably installed in the corner slide grooves.

[0013] The top plate is installed on the lower side of the integrated installation plate, and the middle driver is installed on the upper side of the integrated installation plate; the middle driver passes downward through the integrated installation plate and is transmission-connected with the top plate.

[0014] The upper end of the elastic grab plate box hook is fixedly connected to the edge connecting plate 1 through the tension connecting plate 1902, and the edge connecting plate is fixed to the lower side of the middle part of the edge of the integrated installation plate.

[0015] Furthermore, in order to achieve the above-mentioned purpose, the utility model is configured as follows: the upper end of the suction nozzle passes through the upper side of the integrated mounting plate and is connected to the pneumatic control box.

[0016] In particular, a lifting hole is opened in the middle of the integrated mounting plate.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] Through the optimization and reasonable design of the precisely integrated installation of the elastic grab plate box hooks and the specially designed brushes and nozzles, which are precisely fixed on the integrated installation plate in advance, the minimum size limit of the product is further reduced, the range of products that can be produced is expanded, and the capacity and potential of the existing production process are deeply developed. The adjustment can be completed at one time, and the replacement operation is simple, flexible, convenient, safer and more reliable. It is easy to disassemble and install, and it is more convenient to use. Achieve greater economic benefits in the service life of the automatic gift box packaging machine of about 6-10 years. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The following drawings are for illustration only and should not be construed as limiting the present invention in any way. By referring to the following drawings, readers can understand the embodiments of the present invention and further understand the advantages and technical features of the present invention.

[0020] Figure 1 This is a schematic diagram of the plan structure of a fully automatic forming equipment for producing gift boxes according to Example 1 of the utility model.

[0021] Figure 2 for Figure 1 Schematic diagram of the visual positioning robot structure.

[0022] Figure 3 This is a schematic diagram of the installation structure of the integrated installation plate and the curing platform in Example 1 of the utility model.

[0023] Figure 4 This is a schematic diagram of the installation structure of the integrated installation plate in Example 1 of the utility model.

[0024] Reference numerals include:

[0025] Workbench 1, first automatic feeding device 2, glue dispensing device 3, first feeding manipulator 4, automatic bonding device 5, feeding assembly line 6, second feeding device 7, visual positioning manipulator 8, third feeding device 9, pressing device 10, laser marking device 11, unloading manipulator 12, unloading transfer mechanism 13, receiving seat 14, pneumatic control box 15, curing table 16, brush 17, integrated mounting plate 18, elastic grab plate box hook 19, suction nozzle 20, top plate 21, middle drive 22;

[0026] Air extraction hole 1601, dust suction chamber 1602; lifting hole 1801, corner slide groove 1802; side connecting plate 1901, tension connecting plate 1902. DETAILED DESCRIPTION

[0027] It should be noted that:

[0028] The terms "comprise", "comprises", "having" and any variations thereof are intended to cover other possible options under the same logic that are not listed. For example, a process, method, system, product or apparatus that includes a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units that are not explicitly listed or inherent to these processes, methods, products or apparatus.

[0029] In the description of the present utility model, the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use, and are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third" and the like are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0030] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] In order to enable those skilled in the art to better understand the scheme of the utility model, the technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only an embodiment of a part of the utility model, rather than all the embodiments.

[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by ordinary technicians in the field to which the utility model belongs. When there is a conflict, the definitions in this specification shall prevail.

[0033] The principle of the utility model is to adopt the modular theory of container integration, design mutually coordinated ones, suitable for the existing robot operating procedures, installed at the working end of the robot, and use the equipment system to give the robot the underutilized part of the working freedom, so as to develop and utilize the limited implicit capacity resources by replacing the working part of the robot, and explore the limited minimum size limit of the product that can be expanded.

[0034] In the utility model, the improvement measures include improving the visual positioning device in the device by setting an integrated mounting plate 18, an elastic gripper box hook 19, and a specially designed brush 17 and a suction nozzle 20 that cooperate with each other after precise calculation.

[0035] In the above-mentioned utility model, the integrated mounting plate 18 is an important component of the packaging machinery and equipment, which overcomes and avoids the errors that may occur in the on-site installation. Its function is to provide a stable installation foundation for the positioning mechanism and ensure accurate positioning during the packaging process. To ensure that these mechanisms can work accurately and stably during the packaging process.

[0036] The utility model comprises: a curing table 16, a brush 17, an integrated mounting plate 18, an elastic grab plate box hook 19 and a suction nozzle 20.

[0037] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0038] Although the embodiments of the present invention are described in conjunction with the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations are all within the scope defined by the appended claims.

[0039] Reference Figure 1 As shown, on the workbench 1, on the upper side of the extension direction of the loading line 6, there are distributed the first automatic loading device 2, the glue dispensing device 3, the first loading robot 4, the automatic bonding device 5, the second loading device 7, the visual positioning robot 8, the third loading device 9, the pressing device 10, the laser marking device 11, the unloading robot 12 and the unloading transfer mechanism 13.

[0040] Among them, the visual positioning robot 8 checks the material loading of the pressing device 10 and assembles it. In this critical process, at least two parts need to be accurately positioned and assembled together. The permitted production parameters of the product are only defined and restricted here independently. In the prior art, the minimum size of the product that can be produced is given.

[0041] Reference Figure 2 As shown, the end of the visual positioning robot 8 is suspended and mounted on a socket 14 .

[0042] The content of the present invention can be more easily understood by selecting the following preferred implementation methods and embodiments of the present invention. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by ordinary technicians in the field to which the present invention belongs. When there is a conflict, the definition in this specification shall prevail.

[0043] Embodiment 1: As attached Figure 3As shown, the integrated mounting plate 18 is suspended and mounted on the lower side of the mounting seat 14 through the pneumatic control box 15. The lower side of the integrated mounting plate 18 is installed with an elastic grab plate box hook 19 and a suction nozzle 20. The integrated mounting plate 18 is placed flat on the upper side of the curing table 16, and a brush 17 is installed on the edge of the curing table 16.

[0044] In the above, the outer wall of the curing platform 16 is provided with an air extraction hole 1601, and the middle part of the upper side of the curing platform 16 is provided with a sunken dust suction chamber 1602. When in use, an external vacuum pump is connected through the air extraction hole 1601, and after the elastic gripping plate box hook 19 and the suction nozzle 20 are installed on the lower side of the integrated mounting plate 18 and placed in the dust suction chamber 1602, the vacuum pump is started to extract air outwards, and the components on the lower side of the integrated mounting plate 18 are dusted and maintained.

[0045] In the foregoing, as attached Figure 4 As shown, the integrated mounting plate 18 is a rectangular plate structure, and the four corners of the integrated mounting plate 18 are respectively provided with centripetal corner grooves 1802; the suction nozzle 20 is slidably installed in the corner grooves 1802.

[0046] In the above, the top plate 21 is installed on the lower side of the integrated mounting plate 18, and the middle driver 22 is installed on the upper side of the integrated mounting plate 18; the middle driver 22 passes downward through the integrated mounting plate 18 and is transmission-connected to the top plate 21. Specifically, the middle driver 22 is a motor or a cylinder device.

[0047] In the above, the upper end of the elastic grab plate box hook 19 is fixedly connected to the edge plate 1901 through the tension plate 1902, and the edge plate 1901 is fixed to the lower side of the middle part of the edge of the integrated mounting plate 18.

[0048] In the above description, the upper end of the suction nozzle 20 passes through the upper side of the integrated mounting plate 18 and is connected to the pneumatic control box 15 .

[0049] In the above, a hoisting hole 1801 is opened in the middle of the integrated mounting plate 18. The integrated mounting plate 18 is suspended and mounted on the lower side of the receiving seat 14 through the hoisting hole 1801.

[0050] Preferably, the tension plate 1902 is made of a carbon fiber elastic sheet or a stainless steel belt. The elastic gripping plate box hook 19 and the edge plate 1901 are made of aluminum alloy or stainless steel.

[0051] Preferably, according to the processing requirements of small-sized products, the installation and connection structure of the elastic grab box hook 19 and the suction nozzle 20 on the integrated mounting plate 18 need to be leanly designed to optimize the maximum utilization of the limited small space.

[0052] Preferably, according to the shape characteristics of the small-sized product, the thickness of the suction nozzle 20 is reduced by 5 mm on the original basis, and the brush 17 also needs to be customized.

[0053] Preferably, the integrated mounting plate 18 is made of a high-strength, corrosion-resistant metal material, such as stainless steel or aluminum alloy. Its structure generally includes a plate body and mounting holes. The plate body is used to carry and fix the positioning mechanism, and the mounting holes are used to fix the mounting plate to the main structure of the packaging machinery, and can withstand large loads and impact forces. During the installation process, it is necessary to ensure that the mounting plate is stable and firm to avoid shaking or loosening during use. When in use, it is necessary to regularly check the stability and tightness of the mounting plate to ensure that it is in good working condition. If the mounting plate is found to be loose or damaged, it needs to be repaired or replaced in time.

[0054] Preferably, the visual positioning robot 8 is a translation grasping robot.

[0055] The implementation principle of the present embodiment is as follows: after the elastic grabbing plate box hook 19 and the suction nozzle 20 are installed on the lower side of the integrated mounting plate 18. The integrated mounting plate 18 is suspended and installed on the lower side of the seat 14 through the pneumatic control box 15. During operation, the end of the visual positioning manipulator 8 is suspended with the mounting seat 14, and it moves horizontally between the feeding channel and the loading channel. When grabbing the cardboard, the integrated mounting plate 18 moves down, and the elastic grab plate box hook 19 pushes the four sides of the cardboard, and after the tension plate 1902 is bent and deformed, the cardboard is pushed with the suction nozzle 20 and negative pressure adsorption is performed; the visual positioning manipulator 8 operates the integrated mounting plate 18 to lift and translate to the working position of the pressing device 10, and finally, after the material of the pressing device 10 is positioned, the integrated mounting plate 18 moves down into place, and the middle driver 22 pushes the top plate 21 downward to move down, so that the middle part of the cardboard sinks and deforms, and then, the suction nozzle 20 stops air and releases, and the elastic grab plate box hook 19 continues to hook the edge of the cardboard and bends up, so that the upper cardboard gradually fits evenly and tightly with the other cardboard material on the lower layer that has been coated with glue from the middle to the surroundings, and all bubbles are squeezed out smoothly, and finally, after the top plate 21 moves down and the pressing is completed, the integrated mounting plate 18 is lifted and translated away to complete the process.

[0056] In this embodiment, the integrated mounting plate 18 is pre-installed with a structure that fully considers the need to adapt to the processing of smaller-sized products; the suction nozzle 20 is adjusted in place along the angle slide groove 1802. The elastic grab box hook 19, the suction nozzle 20 and the top plate 21 arranged on the lower side of the integrated mounting plate 18 are closely matched, compact, and easy to move, which is suitable for mobile work in a small space.

[0057] After the application of this embodiment, the visual positioning manipulator 8 of a certain type of gift box packaging machine is replaced with a container device, and in combination with a curing table 16 and a brush 17, the key process pressing device 10 can break through the original design processing minimum size of 75*125*15mm; the processing technology of the equipment can produce a minimum gift box product of 88*99*15mm. Moreover, the original size of 75*125*15mm can still be produced.

[0058] Based on the above embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention, so as to avoid exhaustively listing all implementation methods that are unnecessary and impossible to list comprehensively.

Claims

1. A gift box machine modification kit and a container device, comprising an integrated mounting plate (18), an elastic grab plate box hook (19) and a suction nozzle (20); characterized in that: The integrated mounting plate (18) is suspended and mounted on the lower side of the mounting seat (14) through the pneumatic control box (15); and an elastic grabbing plate box hook (19) and a suction nozzle (20) are installed on the lower side of the integrated mounting plate (18).

2. The gift box machine modification kit and container device according to claim 1, characterized in that: The integrated mounting plate (18) is in the form of a rectangular plate structure, and the four corners of the integrated mounting plate (18) are respectively provided with centripetal corner slide grooves (1802); the suction nozzle (20) is slidably mounted in the corner slide grooves (1802).

3. The gift box machine modification kit and container device according to claim 1, characterized in that: A top plate (21) is installed on the lower side of the integrated mounting plate (18), and a middle driver (22) is installed on the upper side of the integrated mounting plate (18); the middle driver (22) passes downward through the integrated mounting plate (18) and is transmission-connected to the top plate (21).

4. The gift box machine modification kit and container device according to claim 1, characterized in that: The upper end of the elastic grab plate box hook (19) is fixedly connected to the edge connecting plate (1901) through a tension connecting plate (1902), and the edge connecting plate (1901) is fixed to the lower side of the middle part of the edge of the integrated installation plate (18).

5. The gift box machine modification kit and container device according to claim 1, characterized in that: The upper end of the suction nozzle (20) passes through the upper side of the integrated mounting plate (18) and is connected to the pneumatic control box (15).

6. The gift box machine modification kit and container device according to claim 1, characterized in that: A lifting hole (1801) is provided in the middle of the integrated mounting plate (18).

7. The gift box machine modification kit and container device according to claim 1, characterized in that: The integrated mounting plate (18) is placed flat on the upper side of the curing platform (16).

8. The gift box machine modification kit and container device according to claim 3, characterized in that: The middle driver (22) is an electric motor or a cylinder device.

9. The gift box machine modification kit and container device according to claim 7, characterized in that: An air extraction hole (1601) is arranged on the outer wall of the curing platform (16), and a sunken dust suction chamber (1602) is arranged in the middle of the upper side of the curing platform (16).

10. The gift box machine modification kit and container device according to claim 1, characterized in that: A brush (17) is installed on the edge of the curing platform (16).

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