Film tearing device for back film

By designing the film-tearing device on the back film, using multiple sets of material transport mechanisms and mobile clamping mechanisms, the automated processing of the film-tearing is realized, solving the problems of low operating efficiency and high labor costs in the prior art, and improving processing efficiency and continuity.

CN222858972UActive Publication Date: 2025-05-13ANHUI ZERO TECH CO LTD
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Patent Information

Application Number
CN202420632922.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-05-13
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

The prior art when processing hard back film supplied in the form of a sheet or sheet, the operation efficiency is low, the labor cost is high, and the processing process is not coherent enough, which reduces the processing efficiency.

Method used

A film-back film tearing device is designed, including a processing table, a material transport mount, a material transport tray, a moving mechanism, a clamping mechanism and a multi-group material transport mechanism. The material transport mechanism realizes the automatic transfer and placement of the film through the material transport tray and the material transport motor, while the moving mechanism and the clamping mechanism are responsible for tearing off the protective film and recycling it.

Benefits of technology

Through the setting of multiple material transport mechanisms, automatic loading, tearing and unloading at different stations is realized, waiting time is reduced, film tearing efficiency is improved, processing process is simplified, and labor costs are significantly reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a back film tearing device which comprises a processing table, a material conveying installation base is installed at the upper end of the processing table, a material conveying disc is further rotatably installed at the upper end of the material conveying installation base, and a material conveying motor used for driving the material conveying disc to rotate is further installed on the material conveying installation base. The film tearing assembly comprises a moving mechanism mounted on the processing table and a clamping mechanism mounted on the moving mechanism, and is used for tearing off the protective film on the film; the multiple sets of material conveying mechanisms are installed on the material conveying disc and used for transferring the film to the film tearing assembly, the film tearing device is simple in structure, the machining efficiency can be effectively improved, and therefore the use requirement is better met.
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Description

Technical Field

[0001] The utility model relates to the technical field of film-tearing equipment, in particular to a film-tearing device for a backing film. Background Art

[0002] At present, it is easy to automatically tear off the release film for rolls of adhesive-backed stickers. However, for hard adhesive-backed stickers supplied in the form of sheets, such as display stickers, each sheet has several display stickers. During the current operation, they are manually torn off the release paper or film one by one and attached to the equipment. The processing efficiency is very low and the labor cost is high.

[0003] For example, a Chinese utility model patent with authorization announcement number CN209454332U discloses a film tearing device, which is equipped with a suction cup assembly and a manipulator, so that the suction cup assembly can adsorb the flange of the release film of the VHB film on the workbench, and the manipulator grabs the back film of the VHB film. At this time, the suction cup assembly adsorbs the flange to quickly separate the release film and the back film, thereby achieving film tearing, shortening the time for film tearing, and improving production efficiency.

[0004] However, when the device is still in use, each time the film is to be torn off, the film to be torn off needs to be transferred to the workbench for fixation by an external robot. After the film is torn off, the processed film needs to be transferred away by the robot before a new film can be placed for fixation. The processing flow is not coherent enough, which reduces the processing efficiency. Utility Model Content

[0005] The utility model aims to provide a device for tearing off a film with a backing film, so as to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A device for tearing film from a film with a backing adhesive, comprising: a processing table, a material transport mounting seat is installed on the upper end of the processing table, a material transport disc is rotatably mounted on the upper end of the material transport mounting seat, and a material transport motor for driving the material transport disc to rotate is also installed on the material transport mounting seat; a film tearing assembly, comprising a moving mechanism installed on the processing table and a clamping mechanism installed on the moving mechanism, which is used to tear off the protective film on the film; a plurality of material transport mechanisms are provided, all of which are installed on the material transport disc, and are used to transfer the film to the position of the film tearing assembly.

[0008] As a preferred solution, the material transport mechanism includes a material transport seat installed on the material transport plate, a material transport slide rail is installed on the material transport seat, a material transport slide is slidably installed on the material transport slide rail, a material transport suction cup is installed on the material transport slide, and a material transport electric push rod is also installed on the material transport seat, and the telescopic end of the material transport electric push rod is fixedly connected to the end of the material transport slide.

[0009] As a preferred solution, at least three groups of the material transport mechanisms are provided.

[0010] As a preferred solution, the moving mechanism includes a moving frame installed on the processing table, a transverse module is installed on the moving frame, a transverse slide is slidably installed on the transverse module, a lifting module is installed on the transverse slide, and a lifting slide is slidably installed on the lifting module.

[0011] As a preferred solution, the clamping mechanism includes a clamping pallet installed on a lifting slide, a shifting cylinder is also installed on the lifting slide, a shifting piece assembly is fixed to the telescopic end of the shifting cylinder, a pneumatic clamp is also installed on the side of the lifting slide, and anti-slip teeth are provided on the claws of the pneumatic clamp.

[0012] As a preferred solution, the paddle assembly includes a paddle connecting seat installed at the telescopic end of the paddle cylinder, the paddle connecting seat is L-shaped, and a paddle rod is extended from the paddle connecting seat.

[0013] As a preferred solution, a 3D camera is also installed on the processing table.

[0014] As a preferred solution, a material guide seat is embedded in the position of the film tearing assembly at the upper end of the processing table, and a recovery frame is placed at the position of the material guide seat at the lower end of the processing table.

[0015] Compared with the prior art, the utility model has the following beneficial effects: by setting up multiple groups of material transport mechanisms, material loading, film tearing and material unloading can be performed at different workstations respectively, which can effectively reduce the waiting time in the film tearing work, thereby improving the film tearing efficiency and better meeting the use requirements. The utility model has a simple structure and can effectively improve the processing efficiency, thereby better meeting the use requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall first-person perspective stereoscopic structure of a device for tearing film from a backing adhesive sheet;

[0017] Figure 2 It is a schematic diagram of the overall second-view stereoscopic structure of a device for tearing film from a backing adhesive sheet;

[0018] Figure 3 It is a three-dimensional structural diagram of the position of the film-tearing component of a film-tearing device for a backing film;

[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of a clamping mechanism of a film-tearing device for a backing film;

[0020] Figure 5 It is a three-dimensional structural diagram of the position of a material transport tray of a film-tearing device for a backing film;

[0021] Figure 6The present invention is a schematic diagram of the three-dimensional structure of a material transport mechanism of a device for tearing film from a backing adhesive sheet.

[0022] In the figure: 1-processing table, 11-material transport mounting seat, 12-material transport motor, 13-material transport tray, 14-3D camera, 15-material guide seat, 16-recovery frame, 2-material transport mechanism, 21-material transport seat, 22-material transport slide rail, 23-material transport slide, 24-material transport electric push rod, 25-material transport suction cup, 3-moving mechanism, 31-moving frame, 32-transverse movement module, 33-transverse movement slide, 34-lifting module, 35-lifting slide, 4-clamping mechanism, 41-pneumatic clamp, 411-anti-slip teeth, 42-clamping pallet, 43-sliding cylinder, 44-paddle assembly, 441-sliding connecting seat, 442-paddle. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example: See Figures 1 to 6 , a device for tearing film from a backing film, comprising: a processing table 1, a material transport mounting seat 11 is installed on the upper end of the processing table 1, a material transport disc 13 is also rotatably installed on the upper end of the material transport mounting seat 11, and a material transport motor 12 for driving the material transport disc 13 to rotate is also installed on the material transport mounting seat 11; a film tearing assembly, comprising a moving mechanism 3 installed on the processing table 1 and a clamping mechanism 4 installed on the moving mechanism 3, which is used to tear off the protective film on the film; a material transport mechanism 2 is provided with multiple groups, all of which are installed on the material transport disc 13, and are used to transfer the film to the position of the film tearing assembly. In order to improve the film tearing efficiency, the material transport mechanism 2 is provided with at least three groups. In order to facilitate the recovery of the torn protective film, a material guide seat 15 is embedded in the position of the film tearing assembly corresponding to the upper end of the processing table 1, and a recovery frame 16 is placed at the position of the material guide seat 15 corresponding to the lower end of the processing table 1.

[0025] The working principle of the utility model is as follows: during specific use, one group of material transporting mechanisms 2 transfers the film to the film tearing assembly position, and then, the moving mechanism 3 drives the clamping mechanism 4 to move to the film position, and then, the flange of the protective film on the outer side of the film is clamped by the clamping mechanism 4, and then, the moving mechanism 3 drives the clamping mechanism 4 to move, so that the protective film on the film can be torn off, and then, the moving mechanism 3 drives the clamping mechanism 4 to move to the recycling frame 16 position, and the clamping mechanism 16 releases the protective film, so that the protective film can fall into the recycling frame 16 to complete the collection work, and at the same time, the unprocessed film is fixed to another material transporting mechanism 2, and then, the material transporting motor 12 drives the material transporting disc 13 to rotate, so that the untorn film is transferred to the film tearing assembly position for easy film tearing, and the film that has been torn is transferred to the unloading position, and then the film is taken off, and at the same time, the film is fixed on the other empty material transporting mechanism 2, and so on and so forth, which can effectively improve the continuity of the film tearing work, reduce the waiting time of the film tearing process, thereby improving the film tearing efficiency, and can better meet the use requirements.

[0026] As a further solution, the material transport mechanism 2 includes a material transport seat 21 installed on the material transport plate 13, a material transport slide rail 22 is installed on the material transport seat 21, a material transport slide 23 is slidably installed on the material transport slide rail 22, a material transport suction cup 25 is installed on the material transport slide 23, and a material transport electric push rod 24 is also installed on the material transport seat 21, and the telescopic end of the material transport electric push rod 24 is fixedly connected to the end of the material transport slide 23.

[0027] In this embodiment, the material transporting suction cup 25 is a vacuum suction cup.

[0028] The working principle of the material transport mechanism 2 is: when transporting materials, first the material transport slide 23 is pushed to move by the material transport electric push rod 24, so that the material transport suction cup 25 is close to the film. After the material transport suction cup 25 contacts the film, the film is sucked by the material transport suction cup 25 to complete the fixation of the film. Then, the material transport motor 12 drives the material transport disc 13 to rotate, thereby realizing the rotation of the film and completing the material transport work.

[0029] As a further solution, the mobile mechanism 3 includes a mobile frame 31 installed on the processing table 1, a lateral movement module 32 is installed on the mobile frame 31, a lateral movement slide 33 is slidably installed on the lateral movement module 32, a lifting module 34 is installed on the lateral movement slide 33, and a lifting slide 35 is slidably installed on the lifting module 34; the lateral movement module 32 and the lifting module 34 are both existing mature technologies;

[0030] The clamping mechanism 4 includes a clamping support plate 42 installed on the lifting slide 35, and a shifting cylinder 43 is also installed on the lifting slide 35. A paddle assembly 44 is fixed to the telescopic end of the paddle cylinder 43. A pneumatic clamp 41 is also installed on the side of the lifting slide 35. The claws of the pneumatic clamp 41 are provided with anti-slip teeth 411. In order to facilitate the flange at the end of the film to be shifted into the pneumatic clamp 41, the paddle assembly 44 includes a paddle connecting seat 441 installed on the telescopic end of the paddle cylinder 43. The paddle connecting seat 441 is L-shaped, and a paddle rod 442 extends from the paddle connecting seat 441.

[0031] The working principle of the film tearing assembly is: the transverse moving module 32 drives the transverse moving slide 32 to move forward and backward, thereby realizing the forward and backward movement of the lifting module 34, and the lifting slide 35 is driven up and down by the lifting module 34, so as to realize the height adjustment of the clamping mechanism 4. After the clamping mechanism 4 moves to the appropriate position, the cylinder 43 is driven to drive the lever 42 to move, so that the flange of the protective film on the outside of the film is bent around the edge of the clamping support plate 42. After the flange is extended into the pneumatic clamp 41, the flange is clamped by the pneumatic clamp 41. Subsequently, the clamping mechanism 4 is driven to move by the moving mechanism 3, so that the protective film can be torn off from the film, and then the film is transferred to the top of the recycling frame 16, and the pneumatic clamp 41 releases the flange. At this time, the protective film can fall into the recycling frame 16 to complete the collection work.

[0032] In order to facilitate the determination of the film position, a 3D camera 14 is also installed on the processing table 1. In this embodiment, the 3D camera 14 is an existing mature technology. Through the 3D camera 14, the film position is conveniently determined, so that the moving mechanism 3 drives the clamping mechanism 4 to move to a suitable position for film tearing.

[0033] In the present invention, terms such as "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "side", "bottom" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are relational words determined only for the convenience of describing the structural relationships of the various parts or elements of the present invention, and do not specifically refer to any part or element in the present invention and cannot be understood as limitations on the present invention.

Claims

1. A film-tearing device for a backing film, characterized in that: include: A processing table (1), wherein a material transport mounting seat (11) is mounted on the upper end of the processing table (1), a material transport disc (13) is rotatably mounted on the upper end of the material transport mounting seat (11), and a material transport motor (12) for driving the material transport disc (13) to rotate is also mounted on the material transport mounting seat (11); The film tearing assembly comprises a moving mechanism (3) mounted on a processing table (1) and a clamping mechanism (4) mounted on the moving mechanism (3), and is used to tear off the protective film on the film; The material transport mechanism (2) is provided with multiple groups, all of which are installed on the material transport tray (13) and are used to transfer the film to the film tearing assembly position.

2. The device for tearing off a film with a backing film according to claim 1, characterized in that: The material transport mechanism (2) comprises a material transport seat (21) mounted on a material transport plate (13), a material transport slide rail (22) being mounted on the material transport seat (21), a material transport slide seat (23) being slidably mounted on the material transport slide rail (22), a material transport suction cup (25) being mounted on the material transport slide seat (23), and a material transport electric push rod (24) being mounted on the material transport seat (21), the telescopic end of the material transport electric push rod (24) being fixedly connected to the end of the material transport slide seat (23).

3. The device for tearing off a film with a backing film according to claim 2, characterized in that: The material transport mechanism (2) is provided with at least three groups.

4. The device for tearing off a film with a backing film according to claim 3, characterized in that: The moving mechanism (3) comprises a moving frame (31) mounted on the processing table (1), a transverse module (32) being mounted on the moving frame (31), a transverse slide (33) being slidably mounted on the transverse module (32), a lifting module (34) being mounted on the transverse slide (33), and a lifting slide (35) being slidably mounted on the lifting module (34).

5. The device for tearing off a film with a backing film according to claim 4, characterized in that: The clamping mechanism (4) comprises a clamping support plate (42) mounted on a lifting slide (35); a shifting cylinder (43) is also mounted on the lifting slide (35); a shifting piece assembly (44) is fixed to the telescopic end of the shifting cylinder (43); a pneumatic clamping jaw (41) is also mounted on the side of the lifting slide (35); and anti-slip teeth (411) are arranged on the claws of the pneumatic clamping jaw (41).

6. The device for tearing off a film with a backing film according to claim 5, characterized in that: The paddle assembly (44) comprises a paddle connection seat (441) mounted on the telescopic end of the paddle cylinder (43); the paddle connection seat (441) is L-shaped; a paddle rod (442) is also extended from the paddle connection seat (441).

7. The device for tearing off a film with a backing film according to claim 6, characterized in that: A 3D camera (14) is also installed on the processing platform (1).

8. The device for tearing off a film with a backing film according to claim 7, characterized in that: A material guide seat (15) is embedded at the position of the upper end of the processing table (1) corresponding to the film tearing assembly, and a recovery frame (16) is placed at the position of the lower end of the processing table (1) corresponding to the material guide seat (15).

Citation Information

Patent Citations

  • Film tearing device

    CN209454332U