Carton stacking device
By designing an automated carton stacking device, the automatic lifting and automatic stacking of stacking pallets are achieved using sprockets and gear transmission systems, the problem of manual stacking of cartons in the prior art is solved, and the effect of automation, saving labor costs and improving efficiency is achieved.
Patent Information
- Application Number
- CN202421612373.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-09
AI Technical Summary
In the prior art, cartons need to be stacked neatly after being output from the assembly line, which consumes high labor costs and has poor results.
A carton stacking device is designed, including front side panels and rear side panels, equipped with driven sprockets, power shafts, driving sprockets and stacking pallets. The main shaft and gear transmission system are driven through the powertrain to realize automatic lifting of stacked pallets and automatic stacking of cartons.
It realizes automatic stacking and neat arrangement of cartons, without manual operation, saves labor costs, improves efficiency, and ensures neatness and safety of carton stacking.
Smart Images
Figure CN222860141U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical equipment, and more specifically, to a carton stacking device. Background Art
[0002] The cartons that are automatically processed by the assembly line are in a folded and folded state. After being transported from the line, they need to be stacked and then strapped using strapping equipment. The cartons transported from the line are scattered on the ground and need to be neatly stacked manually, which consumes high labor costs and has poor overall effect. Based on this, the utility model proposes a carton stacking device. Utility Model Content
[0003] The utility model aims to overcome the above-mentioned deficiencies in the prior art and to provide a carton stacking device, which has the characteristics of automatic stacking and neat stacking.
[0004] In order to solve the above technical problems, the purpose of the utility model is achieved as follows: a carton stacking device involved in the utility model comprises a front side plate and a rear side plate, and the front side plate and the rear side plate are respectively rotatably connected with a left driven sprocket and a right driven sprocket near the top, and the front side plate and the rear side plate are also rotatably connected with a left power shaft located at the lower left of the left driven sprocket and a right power shaft located at the lower right of the right driven sprocket, the left power shaft is provided with a left driving sprocket that follows and matches the left driven sprocket, and the right power shaft is provided with a left driving sprocket that follows and matches the left driven sprocket, and A right driving sprocket matches the right driven sprocket, and a stacking tray close to the bottom is provided between the front side plate and the rear side plate. The left driven sprocket is transmission-connected to a left chain having one end connected to the stacking tray and the other end provided with a left counterweight. The left chain is also meshed with the left driving sprocket. The right driven sprocket is transmission-connected to a right chain having one end connected to the stacking tray and the other end provided with a right counterweight. The right chain is also meshed with the right driving sprocket. A support plate is respectively provided on the side of the left chain facing away from the left driving sprocket and the side of the right chain facing away from the right driving sprocket.
[0005] The utility model is further configured as follows: a main shaft is rotatably connected to the rear side plate, a left active bevel gear and a right active bevel gear are provided on the main shaft, a left driven bevel gear is meshed with the left active bevel gear, the left driven bevel gear is arranged on the left power shaft, a right driven bevel gear is meshed with the right active bevel gear, the right driven bevel gear is arranged on the right power shaft, and one end of the main shaft is transmission-connected to a power assembly for controlling the rotation.
[0006] The utility model is further configured as follows: the power assembly includes a motor and a reducer.
[0007] The utility model is further configured as follows: a left longitudinal fork channel and a right longitudinal fork channel extending up and down are provided on the front side plate, and the upper ends of the right longitudinal fork channel and the left longitudinal fork channel are both connected to the outside world; a left transverse fork channel extending front and back and matching the left longitudinal fork channel, and a right transverse fork channel matching the right longitudinal fork channel are provided on the stacking tray.
[0008] The utility model is further configured as follows: a support rod located below the stacking support plate is connected between the front side plate and the rear side plate.
[0009] In summary, the utility model has the following beneficial effects: the carton stacking device involved in the utility model, as the thickness of the carton stacking increases, the height of the stacking pallet gradually decreases, and after being fully loaded, a fork-picking device is used to take out the neatly stacked cartons, without the need for manual stacking, saving time and effort, with complete overall functions and strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0011] Figure 2 It is a partial structural schematic diagram of the utility model;
[0012] Figure 3 It is a partial structural schematic diagram of the utility model;
[0013] Figure 4 It is a structural schematic diagram of the utility model for embodying stacking pallets. DETAILED DESCRIPTION
[0014] In order to enable those skilled in the art to better understand the technical solution of the utility model, the preferred implementation scheme of the utility model is described below in conjunction with specific embodiments, but it should be understood that these descriptions are only for further illustrating the features and advantages of the utility model, rather than limiting the patent requirements of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the utility model.
[0015] The utility model is further described below in conjunction with the accompanying drawings and preferred embodiments.
[0016] Example 1
[0017] See also Figures 1 to 4As shown, a carton stacking device involved in this embodiment includes a front side plate 1 and a rear side plate 2, and the front side plate 1 and the rear side plate 2 are respectively rotatably connected with a left driven sprocket 3 and a right driven sprocket 4 near the top, and the front side plate 1 and the rear side plate 2 are also rotatably connected with a left power shaft 5 located at the lower left of the left driven sprocket and a right power shaft 6 located at the lower right of the right driven sprocket, the left power shaft 5 is provided with a left driving sprocket 7 that follows and matches the left driven sprocket, and the right power shaft 6 is provided with a right driving sprocket 8 that follows and matches the right driven sprocket, and the front A stacking plate 9 is provided near the bottom between the side plate 1 and the rear side plate 2. A left chain 11 is transmission-connected to the left driven sprocket 3, with one end connected to the stacking plate and the other end provided with a left counterweight 10. The left chain 11 is also meshed with the left driving sprocket 7. A right chain 13 is transmission-connected to the right driven sprocket 4, with one end connected to the stacking plate and the other end provided with a right counterweight 12. The right chain 13 is also meshed with the right driving sprocket 8. A support plate 14 is respectively provided on the side of the left chain 11 facing away from the left driving sprocket and the side of the right chain 13 facing away from the right driving sprocket.
[0018] Furthermore, the rear side plate 2 is rotatably connected to a main shaft 15, on which a left driving bevel gear 16 and a right driving bevel gear 17 are provided, the left driving bevel gear 16 is meshed with a left driven bevel gear 18, and the left driven bevel gear 18 is arranged on the left power shaft 5, the right driving bevel gear 17 is meshed with a right driven bevel gear 19, and the right driven bevel gear 19 is arranged on the right power shaft 6, and one end of the main shaft 15 is drivingly connected to a powertrain for controlling the rotation; the powertrain includes a motor 20 and a reducer 21.
[0019] In this embodiment, first, the stacking pallet 9 is in the highest position, and as cartons are output from the production line one by one and received by the stacking pallet 9 at the same position, the height of the stacking pallet 9 gradually decreases until the stacking pallet 9 is fully loaded with cartons.
[0020] Among them, the lifting principle of the stacking pallet 9 is as follows: the power assembly drives the main shaft 15 to rotate clockwise, and the left active bevel gear 16 and the left driven bevel gear 18, the right active bevel gear 17 and the right driven bevel gear 19 are transmitted, and the left chain 11 and the right chain 13 carry the stacking pallet 9 to rise; the power assembly drives the main shaft 15 to rotate counterclockwise, and the left active bevel gear 16 and the left driven bevel gear 18, the right active bevel gear 17 and the right driven bevel gear 19 are transmitted, and the left chain 11 and the right chain 13 carry the stacking pallet 9 to descend.
[0021] The back plate 14 is provided to support the back side of the chain and prevent the sprocket from slipping during the transmission.
[0022] Example 2
[0023] See also Figures 1 to 4 As shown, the present embodiment involves a carton stacking device, which is further configured on the basis of Embodiment 1, that the front side panel 1 is provided with a left longitudinal fork-taking channel 22 and a right longitudinal fork-taking channel 23 extending up and down, and the upper ends of the right longitudinal fork-taking channel 23 and the left longitudinal fork-taking channel 22 are both connected to the outside world; the stacking pallet 9 is provided with a left transverse fork-taking channel 24 extending forward and backward and matching the left longitudinal fork-taking channel, and a right transverse fork-taking channel 25 matching the right longitudinal fork-taking channel.
[0024] In this embodiment, the left longitudinal fork channel 22 cooperates with the left transverse fork channel 24, and the right longitudinal fork channel 23 cooperates with the right transverse fork channel 25, which are used for insertion of the forklift front fork to facilitate removal of the stacked cartons from the stacking pallet 9.
[0025] Example 3
[0026] See also Figures 1 to 4 As shown, the carton stacking device involved in this embodiment is further configured on the basis of Embodiments 1 and 2, wherein a support rod 26 located below the stacking pallet 9 is connected between the front side plate 1 and the rear side plate 2 .
[0027] In this embodiment, the support rods 26 are provided to support the stacking pallet 9 in a fully loaded state. When the stacking pallet 9 is fully loaded, it drops to the lowest position and just presses on the support rods 26 .
[0028] The carton stacking device involved in the utility model has a stacking plate whose height gradually decreases as the carton stacking thickness increases. After the carton is fully loaded, a fork-picking device is used to take out the neatly stacked cartons. Manual stacking is unnecessary, which saves time and effort. The overall function is complete and the practicability is strong.
[0029] Unless otherwise specified, in the present invention, the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicating orientation or positional relationship are based on the orientation or positional relationship actually shown, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing the orientation or positional relationship in the present invention are only used for illustrative purposes and cannot be understood as limitations on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood in combination with the embodiments and according to specific circumstances.
[0030] Unless otherwise clearly specified and limited, in the present invention, the terms "disposed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] The preferred specific embodiments of the utility model are described in detail above. It should be understood that ordinary technicians in this field can make many modifications and changes based on the concept of the utility model without creative work. Therefore, all technical solutions that can be obtained by technicians in this technical field based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the existing technology should be within the scope of protection determined by the claims.
Claims
1. A carton stacking device, comprising a front side plate and a rear side plate, characterized in that: The right chain is also meshed with the right driving sprocket, and a support plate is respectively provided on the side of the left chain facing away from the left driving sprocket and the side of the right chain facing away from the right driving sprocket.
2. The carton stacking device according to claim 1, characterized in that: The rear side plate is rotatably connected with a main shaft, on which a left driving bevel gear and a right driving bevel gear are arranged, the left driving bevel gear is meshed with a left driven bevel gear, which is arranged on the left power shaft, the right driving bevel gear is meshed with a right driven bevel gear, which is arranged on the right power shaft, and one end of the main shaft is transmission-connected with a power assembly for controlling the rotation.
3. The carton stacking device according to claim 2, characterized in that: The power assembly includes a motor and a reducer.
4. The carton stacking device according to any one of claims 1 to 3, characterized in that: The front side plate is provided with a left longitudinal fork channel and a right longitudinal fork channel extending up and down, and the upper ends of the right longitudinal fork channel and the left longitudinal fork channel are both connected to the outside world; the stacking tray is provided with a left transverse fork channel extending front and back and matching the left longitudinal fork channel, and a right transverse fork channel matching the right longitudinal fork channel.
5. The carton stacking device according to claim 4, characterized in that: A support rod located below the stacking support plate is connected between the front side plate and the rear side plate.