Buffering device for continuous production of wire cutting machine
By designing a buffer device for tangents, the problem of insufficient production accommodation of tangents is solved, continuous storage of conductors and efficient utilization of operators is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202421750057.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing tangent machine production and accommodation are insufficient, resulting in extra time after the wire is packed, resulting in loss of efficiency.
A buffer device for continuous production of tangent machines is designed, including a bracket, storage piece, feeding tray and drive mechanism. The wires produced by the tangent are poured into the accommodating slots in multiple storage parts on the bracket through the aggregate tray, thereby achieving continuous storage of the wires and efficient use of the operator.
The continuous work of the tangent machine is realized without the need for an operator to manage the wires, making full use of the time of the operator, reducing pauses caused by waiting for the wires to be packaged, and improving production efficiency.
Smart Images
Figure CN222860448U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire cutting machines, and in particular to a buffer device used for continuous production of wire cutting machines. Background Art
[0002] The wires produced by the WPM (Wire Processing Machine) can only be stored in one batch, not multiple batches, and the operator needs to work continuously at a single device. Because the operator's working speed is faster than the production speed of the wire production equipment, the operator has extra time after packaging each batch of wires, resulting in efficiency loss. Utility Model Content
[0003] In order to overcome the defects of the prior art, a buffer device for continuous production of a wire cutting machine is provided to solve the problem of efficiency loss of supporting operators caused by the production accommodation of the existing wire cutting machine.
[0004] To achieve the above object, a buffer device for continuous production of a wire cutting machine is provided, comprising:
[0005] A bracket is arranged outside the discharge port of the wire cutting machine, and two rotatable axles arranged side by side up and down are installed on the bracket, sprockets are coaxially installed on the axles, and the sprocket sleeves on the two axles are provided with conveying chains;
[0006] A plurality of storage members, wherein the storage members are connected to the outer sides of the chain plates of the conveying chain, and a receiving groove is formed on a side of the storage members away from the chain plates;
[0007] A reversible receiving tray for receiving the wires produced by the wire cutting machine, arranged below the discharge port;
[0008] The driving mechanism for driving the receiving tray is installed on the wire cutting machine. After the driving mechanism drives the receiving tray, the receiving tray flips downward toward the bracket to make the wires in the receiving tray slide into a receiving groove of a storage component.
[0009] Furthermore, the accommodating groove is a through groove.
[0010] Furthermore, anti-slip flanges for preventing the wire from slipping are formed on opposite sides of the slot opening and extend in opposite directions.
[0011] Furthermore, the bracket is equipped with a motor, and the motor is transmission-connected to a wheel axle.
[0012] Furthermore, the output end of the motor is coaxially connected to a driving wheel, and the driving wheel is connected to the axle through a transmission belt.
[0013] Furthermore, the motor is a stepping motor.
[0014] Furthermore, the driving mechanism includes a flip cylinder having a fixed end and a movable end, the fixed end is mounted on the wire cutting machine, and the receiving tray is mounted on the movable end.
[0015] Furthermore, the driving mechanism also includes a guide plate for guiding the wire into the receiving groove of the storage component, the guide plate is arranged at an angle, and the guide plate is installed on the wire cutting machine through a translation cylinder. After the receiving tray is flipped downward and the translation cylinder is extended, the guide plate is arranged between the receiving tray and the notch of the receiving groove of the storage component.
[0016] Furthermore, the width of the gap between one side of the guide plate and the material receiving tray, and the width of the gap between the other side of the guide plate and the notch of the accommodating groove of the storage element are respectively smaller than the outer diameter of the wire.
[0017] The beneficial effect of the utility model lies in that the buffer device for continuous production of the wire cutting machine of the utility model dumps the wires produced by the wire cutting machine into the receiving grooves in the multiple storage parts on the bracket through the collecting tray. After the receiving grooves of the wire cutting machine in the multiple storage parts on the bracket are filled with wires, the operators can pack them, so that the operators' time can be fully utilized. There is no need to pause the wire cutting machine after making a batch of wires, and the wire cutting machine can work continuously for a long period of time without the need for operator management. The operators' fragmented free time can be concentrated and used for other work content. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
[0019] Figure 1 This is a schematic structural diagram of a buffer device for continuous production of a wire cutting machine according to an embodiment of the utility model.
[0020] Figure 2 It is a cross-sectional view of a buffer device for continuous production of a wire cutting machine according to an embodiment of the utility model.
[0021] Figure 3 It is a schematic structural diagram of a bracket according to an embodiment of the utility model.
[0022] Figure 4 It is a front view of the bracket of the embodiment of the utility model.
[0023] Figure 5 for Figure 4 Cross-sectional view at AA in .
[0024] Figure 6 It is a schematic diagram of the internal structure of the chain of an embodiment of the utility model.
[0025] Figure 7 This is a schematic diagram of the collecting tray in the embodiment of the utility model after flipping. DETAILED DESCRIPTION
[0026] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than to limit the utility model. It is also necessary to explain that, for ease of description, only the parts related to the utility model are shown in the accompanying drawings.
[0027] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0028] Reference Figures 1 to 7 As shown, the utility model provides a buffer device for continuous production of a wire cutting machine, comprising: a bracket 1, a storage member 2, a receiving tray 3 and a driving mechanism.
[0029] The bracket 1 is arranged outside the discharge port of the wire cutting machine 5. Two axles 11 arranged side by side up and down are rotatably mounted on the bracket 1. A sprocket 12 is coaxially mounted on the axle 11. The sprockets 12 on the two axles 11 are sleeved with a conveyor chain 13.
[0030] There are two brackets, which are arranged opposite to each other, and two axles are arranged in a vertical direction. Both ends of each axle are rotatably mounted on the two brackets.
[0031] In this embodiment, the bracket includes a column and a base. The base is a movable base. The base is equipped with a roller. The column is vertically arranged on the base. The column is provided with an axial hole. Both ends of the wheel axle are rotatably installed in the axial hole of the column through bearings.
[0032] As a preferred embodiment, the bracket 1 is equipped with a motor 14 which is transmission-connected to an axle 11 .
[0033] In this embodiment, the output end of the motor is coaxially connected to a driving wheel, which is connected to a wheel shaft 11 via a transmission belt 15 .
[0034] As a preferred implementation, the motor is a stepper motor.
[0035] See also Figure 3 , Figure 4 , Figure 6As shown, a crossbeam is connected between the two brackets, and a motor is installed on the crossbeam. Another wheel shaft at the bottom of the bracket is coaxially connected to a driven sprocket. The driving wheel is a driving sprocket. The transmission belt is a synchronous belt. The motor drives the driven sprocket to rotate through the driving sprocket, thereby causing another wheel shaft at the bottom of the bracket to rotate.
[0036] There are multiple storage elements 2. The storage elements 2 are connected to the outer side of the chain plate of the conveying chain 13. A receiving groove is formed on one side of the storage element 2 away from the chain plate.
[0037] As a preferred implementation, the accommodating groove is a through groove.
[0038] In this embodiment, see Figure 5 As shown, anti-dropping flanges 21 for preventing the wire from slipping are formed on opposite sides of the slot opening.
[0039] In this embodiment, the storage member is made of steel. Three conveyor chains are installed on the two wheel axles. Each storage member is connected to the chain plates of the three conveyor chains. The storage member is used to store the wire. The wire is in the receiving groove and rotates with the rotation of the chain.
[0040] The receiving tray 3 is disposed below the material outlet in a flippable manner and is used to receive the wire 51 produced by the wire cutting machine 5 .
[0041] Specifically, the driving mechanism is installed on the wire cutting machine 5. The driving mechanism is used to drive the receiving tray 3. After the driving mechanism drives the receiving tray 3, the receiving tray 3 turns downward toward the bracket 1 so that the wire in the receiving tray 3 slides into a receiving groove of a storage member 2.
[0042] As a preferred embodiment, the driving mechanism includes a turning cylinder 41. The turning cylinder 41 has a fixed end and a movable end. The fixed end is mounted on the wire cutting machine 5. The receiving tray 3 is mounted on the movable end.
[0043] In this embodiment, the flip cylinder is a 90° flip cylinder, that is, the movable end of the flip cylinder can rotate 90° relative to the fixed end.
[0044] like Figure 7 As shown, the receiving tray is initially arranged in the horizontal direction, and after the movable end moves and rotates 90°, the receiving tray is arranged in the vertical direction.
[0045] As a preferred embodiment, the driving mechanism further includes a guide plate 42 for guiding the wire into a receiving groove of a storage element. The guide plate 42 is arranged at an angle. The guide plate 42 is mounted on the wire cutter 5 through a translation cylinder 43. The upper side of the guide plate is arranged toward the guide plate, and the lower side of the guide plate is arranged toward the notch of the receiving groove of the storage element.
[0046] After the receiving tray 3 is flipped downward and the translation cylinder 43 is extended, the guide plate 42 is arranged between the receiving tray 3 and the notch of the receiving groove of a storage component 2, so that the wires in the receiving tray can roll along the guide plate into the receiving groove of the storage component.
[0047] Specifically, in this embodiment, the width of the gap between one side of the guide plate and the receiving tray is smaller than the outer diameter of the wire. In addition, the width of the gap between the other side of the guide plate and the notch of a storage element is smaller than the outer diameter of the wire, so that the wire can be ensured not to fall when passing through the guide plate.
[0048] The method for storing conductors in a buffer device for continuous production of a wire cutting machine of the utility model comprises the following steps:
[0049] S1. The wire cutter produces the wire and it falls into the collecting tray through the discharge port.
[0050] The wire cutting machines are Komax Alpha series and Schleuniger CC series wire processing machines.
[0051] S2. After the wire cutter has cut a handful of wires (i.e., after all the wires fall into the horizontally arranged collecting tray), the flip cylinder is started, and the movable end of the flip cylinder is rotated 90°. At the same time, the translation cylinder is extended, so that the upper side of the guide plate is arranged toward the guide plate, and the lower side of the guide plate is arranged toward the notch of the storage member, so that the wires in the collecting tray fall into a storage member on the bracket through the guide plate.
[0052] S3. The chain rotates to a reference position under the drive of the stepper motor, waiting for the next time when the collecting plate dumps the wire into the receiving groove of another storage component.
[0053] The bracket is provided with a plurality of indicator lights, and when a storage unit is loaded with a wire, an indicator light is on. When all the indicator lights are on, it indicates that all the storage units are loaded with wires.
[0054] Meanwhile, an alarm is installed on the bracket. When all the storage pieces are loaded with wires, the alarm emits light and audio alarms.
[0055] At this time, the operators can come to pack the wires.
[0056] The utility model discloses a buffer device for continuous production of a wire cutting machine, which dumps the wires produced by the wire cutting machine into the receiving grooves in the multiple storage parts on the bracket through the collecting tray. After the receiving grooves of the wire cutting machine in the multiple storage parts on the bracket are filled with wires, the operators can pack them, thereby making full use of the operators' time. There is no need to stop the wire cutting machine after making a batch of wires, so that the wire cutting machine can work continuously for a long period of time without the need for operator management, and the operators' fragmented free time can be concentrated for other work content.
[0057] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the concept of the utility model. For example, the above features are replaced with the technical features with similar functions disclosed in the present application (but not limited to) by each other to form a technical solution.
Claims
1. A buffer device for continuous production of a wire cutting machine, characterized in that: include: A bracket is arranged outside the discharge port of the wire cutting machine, and two rotatable axles arranged side by side up and down are installed on the bracket. Sprockets are coaxially installed on the axles, and the sprocket sleeves on the two axles are provided with conveying chains; A plurality of storage members, wherein the storage members are connected to the outer sides of the chain plates of the conveying chain, and a receiving groove is formed on a side of the storage members away from the chain plates; A reversible receiving tray for receiving the wires produced by the wire cutting machine, arranged below the discharge port; The driving mechanism for driving the receiving tray is installed on the wire cutting machine. After the driving mechanism drives the receiving tray, the receiving tray flips downward toward the bracket to make the wires in the receiving tray slide into a receiving groove of a storage component.
2. The buffer device for continuous production of a wire cutting machine according to claim 1, characterized in that: The accommodating groove is a through groove.
3. The buffer device for continuous production of a wire cutting machine according to claim 2, characterized in that: Anti-slip flanges for preventing the wire from slipping are formed on opposite sides of the slot opening extending in opposite directions.
4. The buffer device for continuous production of a wire cutting machine according to claim 1, characterized in that: The bracket is equipped with a motor, and the motor is transmission-connected to a wheel axle.
5. The buffer device for continuous production of a wire cutting machine according to claim 4, characterized in that: The output end of the motor is coaxially connected with a driving wheel, and the driving wheel is connected to the one wheel shaft through a transmission belt.
6. The buffer device for continuous production of a wire cutting machine according to claim 4, characterized in that: The motor is a stepping motor.
7. The buffer device for continuous production of a wire cutting machine according to claim 1, characterized in that: The driving mechanism comprises a turning cylinder, and the turning cylinder has a fixed end and a movable end. The fixed end is mounted on the wire cutting machine, and the receiving tray is mounted on the movable end.
8. The buffer device for continuous production of a wire cutting machine according to claim 7, characterized in that: The driving mechanism also includes a guide plate for guiding the wire into the receiving groove of the storage component. The guide plate is arranged at an angle and is installed on the wire cutting machine through a translation cylinder. After the receiving tray is flipped downward and the translation cylinder is extended, the guide plate is arranged between the receiving tray and the notch of the receiving groove of the storage component.
9. The buffer device for continuous production of a wire cutting machine according to claim 8, characterized in that: The width of the gap between one side of the guide plate and the material receiving tray, and the width of the gap between the other side of the guide plate and the notch of the accommodating groove of the storage element are respectively smaller than the outer diameter of the wire.