Rewinding machine capable of recycling release film
By designing a rewinder that can recycle release film, using the transmission spindle, release film recycling shaft, blue film rewinder and exhaust top pressure device, the problem of incomplete tearing of release film in traditional rewinders is solved, efficient recycling and high-quality winding are achieved, and production costs are reduced.
Patent Information
- Application Number
- CN202421747315.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-23
AI Technical Summary
Traditional rewinders cannot guarantee their integrity during the tear-off of the release film, resulting in bubbles affecting the appearance during subsequent recycling and rewinding, which increases production costs.
A rewinder for recycling release film is designed. The release film is separated from the blue film by a transmission spindle, and the release film recovery shaft and the blue film rewinding shaft are used to recycle and wind up respectively, and bubbles are discharged through the exhaust top pressure device to ensure the winding quality.
Effective recycling of release films and high-quality winding of blue films are achieved, reducing production costs and improving the integrity and appearance quality of the rewinding process.
Smart Images

Figure CN222860775U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rewinding machines, and in particular to a rewinding machine capable of recovering a release film. Background Art
[0002] The rewinder is a special equipment for paper, mica tape and film. Its purpose is to rewind the paper rolls produced by the papermaking machine in sequence. After rewinding, the paper is made into finished paper and shipped out of the factory.
[0003] PVC blue film is a tape used for gold removal in the production process of circuit integration. It has strong viscosity, so the coating production needs to use a release film as an isolation and protection during surface lamination, so that the adhesive surface will not stick to the extrusion roller during lamination, and it is not easy to produce bubbles and embossing on the adhesive surface, thereby protecting the adhesive surface for recycling into rolls. Finally, when the strips are divided into different specifications, a process is required to tear off the release film. The traditional film tearing process is numerous and greatly increases the production cost. The integrity of the release film cannot be guaranteed during the tearing process, and it cannot be recycled and reused later. The cutting and rewinding process cannot eliminate bubbles that affect the appearance;
[0004] The utility model aims to solve the technical problem of providing a rewinding machine capable of recovering release films. Utility Model Content
[0005] The utility model aims to solve the technical problem of providing a rewinding machine for recyclable release film; the material unwinding shaft is used for placing the rewinding material; the transmission main shaft transmits power to the material to make it move forward and separate the release film from the blue film; the release film recovery shaft is used to collect and recover the separated release film; the blue film winding shaft is used to wind up the separated blue film; the exhaust and top pressure device presses the blue film to discharge bubbles and ensure the winding quality; the release film and blue film composite material is placed on the material unwinding shaft; when the material passes through the transmission main shaft, the release film and the blue film are separated; the separated release film is recovered by the release film recovery shaft; the blue film is wound by the blue film winding shaft, and at the same time, the exhaust and top pressure device presses the blue film to discharge bubbles and improve the winding quality and compactness.
[0006] A rewinding machine for recyclable release film comprises a frame main body and a material unwinding shaft for placing materials; the materials consist of release film and blue film, and also comprises a transmission main shaft for transmitting power to the materials; and after the materials pass through the transmission main shaft, the release film and the blue film are separated; and a release film recovery shaft for recovering the release film is provided; and a blue film winding shaft for winding the blue film is provided; and the release film recovery shaft and the blue film winding shaft are arranged with an upper and lower interval; and an exhaust pressing device is provided to press the blue film to discharge bubbles.
[0007] Preferably, the exhaust pressing device includes an exhaust roller pressing cylinder; the piston rod of the exhaust roller pressing cylinder is connected to the exhaust roller; and the exhaust roller is driven to abut against the blue film through the extension and contraction of the exhaust roller pressing cylinder, thereby exhausting the bubbles in the blue film.
[0008] Preferably, the outer wall of the exhaust roller is wrapped with liquid silicone.
[0009] Compared with the prior art, the utility model has the following beneficial effects: the utility model is a rewinding machine for recyclable release film, the material unwinding shaft is used for placing the rewinding material; the transmission main shaft transmits power to the material to make it move forward and separate the release film from the blue film; the release film recovery shaft is used to collect and recover the separated release film; the blue film winding shaft is used to wind up the separated blue film; the exhaust and top pressure device presses the blue film to expel bubbles and ensure the winding quality; the release film and blue film composite material is placed on the material unwinding shaft; when the material passes through the transmission main shaft, the release film and the blue film are separated; the separated release film is recovered by the release film recovery shaft; the blue film is wound by the blue film winding shaft, and at the same time, the blue film is pressed by the exhaust and top pressure device to expel bubbles, thereby improving the winding quality and compactness.
[0010] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0013] Figure 2 It is a structural schematic diagram of the utility model from another angle.
[0014] Figure 3 The utility model Figure 2 A is an enlarged structural diagram of FIG.
[0015] In the figure: 1. frame body; 2. material unwinding shaft; 3. release film; 4. blue film; 5. transmission main shaft; 6. release film recovery shaft; 7. blue film winding shaft; 9. exhaust roller top pressure cylinder; 10. exhaust roller; 12. first mounting frame; 13. second mounting frame; 14. first deviation correction transition roller; 15. second deviation correction transition roller; 16. guide column; 17. linear bearing; 18. deviation correction motor; 19. lead screw; 20. lead screw nut; 21. deviation correction ultrasonic sensor; 22. magnetic powder tension controller; 23. groove; 24. unwinding shaft locking cylinder; 25. pressing cylinder; 26. pressing roller; 27. first transition roller; 28. second transition roller; 29. third transition roller. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] It should be noted that the terms "first", "second", etc. in the present invention are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present disclosure described herein can be implemented in an order other than those illustrated or described herein. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present disclosure.
[0018] See also Figures 1 to 3 In an embodiment of the utility model, a rewinding machine for recyclable release film comprises a frame body 1 and a material unwinding shaft 2 for placing materials; the materials are composed of a release film 3 and a blue film 4; it also includes a transmission main shaft 5 for transmitting power to the materials; and after the materials pass through the transmission main shaft 5, the release film 3 is separated from the blue film 4; and a release film recovery shaft 6 for recovering the release film 3 is provided; and a blue film winding shaft 7 for winding the blue film 4 is provided; and the release film recovery shaft 6 and the blue film winding shaft 7 are arranged with an upper and lower interval; and an exhaust top pressure device is provided to press the blue film 4 to discharge bubbles.
[0019] Specifically, the frame body 1 is a structural frame supporting the entire rewinding machine; the material unwinding shaft 2 is used to place the rewinding material; the transmission main shaft 5 transmits power to the material to make it move forward and separate the release film 3 from the blue film 4; the release film recovery shaft 6 is used to collect and recover the separated release film 3; the blue film rewinding shaft 7 is used to rewind the separated blue film 4; the exhaust pressure device presses the blue film 4 to discharge bubbles and ensure the rewinding quality;
[0020] The composite material of release film 3 and blue film 4 is placed on the material unwinding shaft 2; when the material passes through the transmission main shaft 5, the release film 3 and the blue film 4 are separated; the separated release film 3 is recovered by the release film recovery shaft 6; the blue film 4 is reeled by the blue film reeling shaft 7, and at the same time, the blue film 4 is pressed by the exhaust pressure device to discharge bubbles, thereby improving the quality and compactness of the reeling.
[0021] Furthermore, the exhaust roller pressing device includes an exhaust roller pressing cylinder 9; and the piston rod of the exhaust roller pressing cylinder 9 is connected to the exhaust roller 10; and the exhaust roller 10 is driven by the extension and contraction of the exhaust roller pressing cylinder 9 to abut against the blue film 4, so that the bubbles in the blue film 4 are discharged.
[0022] Specifically, the exhaust roller pressing cylinder 9 is used to provide power to move the exhaust roller 10 up and down; the exhaust roller 10 is connected to the piston rod of the exhaust roller pressing cylinder 9 and contacts the blue film 4; the piston rod connects the exhaust roller 10 and the cylinder, and drives the exhaust roller 10 to move through the telescopic movement of the cylinder; the exhaust roller 10 abuts against the surface of the blue film 4 through the telescopic movement of the cylinder to discharge bubbles in the blue film 4;
[0023] The exhaust roller pressing cylinder 9 is started, and the piston rod is extended or retracted; the piston rod drives the exhaust roller 10 to move up and down; the exhaust roller 10 contacts the surface of the blue film 4 and applies pressure; the exhaust roller 10 rolls or presses on the surface of the blue film 4 to discharge the bubbles in the blue film 4, thereby ensuring the flatness and winding quality of the blue film 4.
[0024] Furthermore, the outer wall of the exhaust roller 10 is wrapped with liquid silicone.
[0025] Specifically, liquid silicone is wrapped around the outer wall of the exhaust roller 10, providing a soft and uniform pressure contact surface; the exhaust roller 10 can apply pressure evenly when in contact with the surface of the blue film 4, reducing damage; the liquid silicone can provide a uniform pressure contact surface to ensure uniform pressure distribution during the exhaust process; the liquid silicone is soft and elastic, which can reduce damage to the blue film 4 and protect the integrity of the material; the flexible contact surface helps to more effectively discharge bubbles in the blue film 4 and improve the overall exhaust efficiency.
[0026] Furthermore, a deviation correction device for correcting the material is provided; and the deviation correction device comprises: a first mounting frame 12 and a second mounting frame 13 respectively arranged on both sides of the frame body 1; and a first deviation correction transition roller 14 and a second deviation correction transition roller 15 are arranged between the first mounting frame 12 and the second mounting frame 13; and the first deviation correction transition roller 14 and the second deviation correction transition roller 15 are arranged up and down; and a plurality of guide pillars 16 are arranged between the first mounting frame 12 and the frame body 1, and between the second mounting frame 13 and the frame body 1; and the first deviation correction transition roller 14 and the second deviation correction transition roller 15 are arranged up and down. A plurality of linear bearings 17 are fixedly provided on the first mounting frame 12 and the second mounting frame 13; and the linear bearings 17 are slidably matched with the corresponding guide columns 16; and the first mounting frame 12 is provided with a deviation correction motor 18; and a lead screw 19 connected to the shaft head of the deviation correction motor 18; and the frame body 1 is fixedly provided with a lead screw nut 20 threadedly connected to the lead screw 19; the lead screw 19 is driven to rotate by the rotation of the deviation correction motor 18, driving the first deviation correction transition roller 14 and the second deviation correction transition roller 15 to move synchronously, thereby correcting the material.
[0027] Specifically, the first mounting frame 12 and the second mounting frame 13 are respectively arranged on both sides of the frame body 1, and are used to fix and support the deviation correction device; the first deviation correction transition roller 14 and the second deviation correction transition roller 15 are arranged between the first mounting frame 12 and the second mounting frame 13, and are arranged up and down, and are used to guide the material and perform deviation correction; the guide column 16 is arranged between the first mounting frame 12 and the frame body 1, and between the second mounting frame 13 and the frame body 1, to provide support and guidance; the linear bearing 17 is fixed on the first mounting frame 12 and the second mounting frame 13, and is slidably matched with the guide column 16, so that the mounting frame can move smoothly; the deviation correction motor 18 is installed on the first mounting frame 12, and is used to drive the deviation correction device; the screw rod 19 is connected to the shaft head of the deviation correction motor 18, and the frame body 1 is fixed with a screw nut 20 threadedly connected to the screw rod 19, and the deviation correction transition roller is driven to move synchronously by rotating the screw rod 19 through the deviation correction motor 18;
[0028] The deflection correction motor 18 is started, driving the screw 19 to rotate; the rotation of the screw 19 is converted into linear motion through the threaded connection with the screw nut 20; the screw 19 drives the first mounting frame 12 and the second mounting frame 13 to slide along the guide column 16, and the first deflection correction transition roller 14 and the second deflection correction transition roller 15 move synchronously; when the material passes through the first deflection correction transition roller 14 and the second deflection correction transition roller 15, the deflection correction of the material is achieved by adjusting the transition rollers, ensuring that the material remains flat during the winding process.
[0029] Furthermore, a correction ultrasonic sensor 21 is provided for detecting the material deviation; and the correction ultrasonic sensor 21 is located at the front side of the transmission main shaft 5; and a magnetic powder tension controller 22 is provided at one end of the material unwinding shaft 2 to control its tension.
[0030] Specifically, the deviation correction ultrasonic sensor 21 is used to detect the position and deviation of the material to ensure the accurate positioning of the material during the transmission and winding process; the transmission spindle 5 provides the power for the material to move forward and is located at the rear side of the deviation correction ultrasonic sensor 21; the magnetic powder tension controller 22 is installed at one end of the material unwinding shaft 2 and is used to adjust the tension of the material to ensure the stability of the material during the unwinding and transmission process;
[0031] The correcting ultrasonic sensor 21 detects the position and offset of the material in real time, is located on the front side of the transmission main shaft 5, and can be adjusted before the material enters the transmission process; the sensor feeds back the detected offset information to the correcting motor 18 and the control system; according to the feedback signal of the sensor, the correcting motor 18 drives the screw 19 to rotate, adjusts the position of the first correcting transition roller 14 and the second correcting transition roller 15, thereby realizing automatic correction of the material; as an example, the correcting ultrasonic sensor 21 can adopt the model US400S.
[0032] The magnetic powder tension controller 22 detects the tension of the material in real time and is installed at one end of the material unwinding shaft 2; according to the detected tension, the controller adjusts the resistance of the unwinding shaft to ensure that the tension of the material is constant during the unwinding process to avoid the material from being loose or too tight; the magnetic powder tension controller 22 can adopt the existing commercially available magnetic powder tension controller 22 and the existing usage method, which will not be repeated here.
[0033] Furthermore, a first transition roller 27 for guiding the material is arranged on the front side of the transmission main shaft 5; a second transition roller 28 and a third transition roller 29 are arranged on the rear side of the transmission main shaft 5; and the second transition roller 28 and the third transition roller 29 are arranged with an upper and lower interval, the second transition roller 28 guides the release film 3, and the third transition roller 29 guides the blue film 4.
[0034] Specifically, it is located at the front side of the transmission main shaft 5, and is used to guide the material into the transmission main shaft 5 to ensure smooth transmission of the material; the second transition roller 28 and the third transition roller 29 are located at the rear side of the transmission main shaft 5, and are arranged at intervals up and down, and are used to guide the release film 3 and the blue film 4 respectively; the second transition roller 28 guides the release film 3, and the third transition roller 29 guides the blue film 4;
[0035] The material is unwound from the material unwinding shaft 2, and after being guided by the first transition roller 27, enters the transmission main shaft 5; after the material passes through the transmission main shaft 5, the release film 3 and the blue film 4 are separated; the release film 3 is guided by the second transition roller 28 to enter the release film recovery shaft 6; the blue film 4 is guided by the third transition roller 29 to enter the blue film winding shaft 7.
[0036] Furthermore, a pressing cylinder 25 with a piston rod facing downward is provided above the transmission main shaft 5; and the piston rod of the pressing cylinder 25 is connected to a pressing roller 26; and the extension and retraction of the pressing cylinder 25 drives the pressing roller 26 to abut against the material, so that the material is tightly attached to the transmission main shaft 5.
[0037] Specifically, the pressing cylinder 25 is installed above the transmission spindle 5, and the piston rod is set downward to provide pressure; the pressing roller 26 is connected to the piston rod of the pressing cylinder 25, and is used to abut against the material to ensure that the material is in close contact with the transmission spindle 5; the piston rod connects the pressing cylinder 25 and the pressing roller 26, and the pressing roller 26 is driven to move up and down through the telescopic movement of the cylinder; the transmission spindle 5 is located in the material transmission path, providing power for the material to move forward;
[0038] The lamination cylinder 25 is started, and the piston rod is extended or retracted; the piston rod drives the lamination roller 26 to move up and down; the lamination roller 26 contacts the surface of the material through the telescopic movement of the cylinder and applies pressure; under the pressure of the lamination roller 26, the material is tightly attached to the transmission main shaft 5 to ensure smooth transmission of the material.
[0039] Furthermore, the top of the right end of the first mounting bracket 12 and the second mounting bracket 13 are both formed with a C-shaped groove 23; and the two ends of the material unwinding shaft 2 are respectively placed in the corresponding grooves 23; and the top of the first mounting bracket 12 and the second mounting bracket 13 are both provided with an unwinding shaft locking cylinder 24 with a piston rod facing downward; and the piston rod of the unwinding shaft locking cylinder 24 is extended to abut and limit the material unwinding shaft 2, and after the piston rod of the unwinding shaft locking cylinder 24 is retracted, the material unwinding shaft 2 can be taken out to replace the material.
[0040] Specifically, the first mounting bracket 12 and the second mounting bracket 13 are located on both sides of the frame body 1, and a C-shaped groove 23 is formed on the top of the right end for supporting the material unwinding shaft 2; the C-shaped groove 23 is formed on the top of the right end of the first mounting bracket 12 and the second mounting bracket 13 for fixing the two ends of the material unwinding shaft 2; the unwinding shaft locking cylinder 24 is installed on the top of the first mounting bracket 12 and the second mounting bracket 13, and the piston rod is set downward for locking and limiting the material unwinding shaft 2; the piston rod is connected to the unwinding shaft locking cylinder 24, and the material unwinding shaft 2 is abutted, limited or released through telescopic movement;
[0041] The piston rod of the unwinding shaft locking cylinder 24 extends out and abuts against the material unwinding shaft 2 to fix its position and prevent the unwinding shaft from moving; the piston rod of the unwinding shaft locking cylinder 24 retracts to release the material unwinding shaft 2 so that it can be taken out of the C-shaped groove 23 for material replacement.
[0042] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention.
Claims
1. A rewinding machine for recovering release film, comprising a frame body (1), a material unwinding shaft (2) for placing material; the material is composed of a release film (3) and a blue film (4), characterized in that: The invention also comprises a transmission main shaft (5) for transmitting power to the material; after the material passes through the transmission main shaft (5), the release film (3) is separated from the blue film (4); a release film recovery shaft (6) for recovering the release film (3) is provided; and a blue film rewinding shaft (7) for rewinding the blue film (4) is provided; the release film recovery shaft (6) and the blue film rewinding shaft (7) are arranged with an interval up and down; and an exhaust pressure device is provided to press the blue film (4) to discharge bubbles.
2. A rewinding machine for recyclable release film according to claim 1, characterized in that: The exhaust and pressing device comprises an exhaust roller pressing cylinder (9); a piston rod of the exhaust roller pressing cylinder (9) is connected to an exhaust roller (10); and the exhaust roller (10) is driven to abut against the blue film (4) by the extension and contraction of the exhaust roller pressing cylinder (9), thereby exhausting bubbles in the blue film (4).
3. The rewinding machine for recyclable release film according to claim 2, characterized in that: The outer wall of the exhaust roller (10) is wrapped with liquid silica gel.
4. The rewinding machine for recyclable release film according to claim 1, characterized in that: A deviation correction device for correcting the material is also provided; the deviation correction device comprises: a first mounting frame (12) and a second mounting frame (13) respectively arranged on both sides of the frame body (1); a first deviation correction transition roller (14) and a second deviation correction transition roller (15) are arranged between the first mounting frame (12) and the second mounting frame (13); the first deviation correction transition roller (14) and the second deviation correction transition roller (15) are arranged up and down; a plurality of guide pillars (16) are arranged between the first mounting frame (12) and the frame body (1) and between the second mounting frame (13) and the frame body (1); and the first mounting frame ( The first mounting frame (12) and the second mounting frame (13) are both fixedly provided with a plurality of linear bearings (17); the linear bearings (17) are slidably matched with the corresponding guide pillars (16); the first mounting frame (12) is provided with a deviation correction motor (18); and a lead screw (19) connected to the shaft head of the deviation correction motor (18); and the frame body (1) is fixedly provided with a lead screw nut (20) threadedly connected to the lead screw (19); the lead screw (19) is driven to rotate by the rotation of the deviation correction motor (18), driving the first deviation correction transition roller (14) and the second deviation correction transition roller (15) to move synchronously, thereby correcting the deviation of the material.
5. The rewinding machine for recyclable release film according to claim 4, characterized in that: A deviation correction ultrasonic sensor (21) is also provided for detecting deviation correction of the material; the deviation correction ultrasonic sensor (21) is located on the front side of the transmission main shaft (5); and a magnetic powder tension controller (22) is provided at one end of the material unwinding shaft (2) for controlling its tension.
6. The rewinding machine for recyclable release film according to claim 4, characterized in that: The top of the right end of the first mounting frame (12) and the second mounting frame (13) are both formed with a C-shaped groove (23); and the two ends of the material unwinding shaft (2) are respectively placed in the corresponding grooves (23); and the top of the first mounting frame (12) and the second mounting frame (13) are both provided with an unwinding shaft locking cylinder (24) with a piston rod arranged downward; and the piston rod of the unwinding shaft locking cylinder (24) is extended to abut and limit the material unwinding shaft (2), and the piston rod of the unwinding shaft locking cylinder (24) is retracted to allow the material unwinding shaft (2) to be taken out so as to replace the material.
7. The rewinding machine for recyclable release film according to claim 1, characterized in that: A pressing cylinder (25) with a piston rod facing downward is provided above the transmission main shaft (5); the piston rod of the pressing cylinder (25) is connected to a pressing roller (26); and the extension and retraction of the pressing cylinder (25) drives the pressing roller (26) to abut against the material, so that the material is in close contact with the transmission main shaft (5).
8. The rewinding machine for recyclable release film according to claim 1, characterized in that: The front side of the transmission main shaft (5) is provided with a first transition roller (27) for guiding the material; the rear side of the transmission main shaft (5) is provided with a second transition roller (28) and a third transition roller (29); and the second transition roller (28) and the third transition roller (29) are arranged with an upper and lower interval, the second transition roller (28) guides the release film (3), and the third transition roller (29) guides the blue film (4).