Real-time monitoring assembly of forklift loader

Abstract

A real-time monitoring assembly of a forklift loader effectively solves the problems that when an existing forklift loader is used, a green driver easily enables a rotating arm to rotate at an overlarge angle and the like. Comprising a telescopic arm body, the telescopic arm body comprises a fixed part and a rotating part, a connecting shaft is arranged at one end of the fixed part, the rotating part is rotationally connected with a rotating shaft, a mounting plate located below a rotating shaft is fixed to one end of the fixed part, and a long arc plate is rotationally connected to the mounting plate; the end, away from the mounting plate, of the long arc plate is rotationally connected with a short arc plate. Through the arrangement of the long arc plate, the short arc plate, the angle sensor and the like, according to the principle that the opposite angles and the opposite sides of a parallelogram are equal, when the rotating part rotates, the connecting pin on the angle sensor rotates along with the rotating part, real-time data are fed back into a truck bin of the forklift truck through measurement of the angle sensor, and the forklift truck bin is protected. A driver can check the rotating angle of the rotating part through the monitoring panel, so that the safety during working is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of forklift safety monitoring equipment, in particular to a forklift real-time monitoring component. Background Art

[0002] A forklift is a highly specialized engineering vehicle that is mainly used for carrying, stacking and loading and unloading heavy objects, especially for handling large or heavy materials. It is an emerging product based on the functional evolution of traditional forklifts and loaders, combining the advantages of both.

[0003] Telescopic forklifts in construction machinery vehicles can withstand different load weights when the arm is at different angles. Violent operation that exceeds the load will cause a huge load on the forklift, bring safety hazards to the driver, and shorten the service life of the forklift.

[0004] When using existing forklifts, only the approximate range of different loads can be determined. Unfamiliar drivers can often cause the boom to exceed the safe load range, which not only easily causes the forklift power source to overload, but also may cause a safety accident of tipping over in severe cases. Utility Model Content

[0005] In view of the above problems, the present invention provides a forklift real-time monitoring component, which has the advantage of reducing the excessive rotation angle of the rotating arm and improving the safety of the forklift.

[0006] The technical solution is as follows: the utility model comprises a telescopic arm body, the telescopic arm body comprises a fixed part and a rotating part, one end of the fixed part is provided with a connecting shaft, the rotating part is rotatably connected with the rotating shaft, one end of the fixed part is fixed with a mounting plate located below the rotating shaft, a long arc plate is rotatably connected with the mounting plate, an end of the long arc plate away from the mounting plate is rotatably connected with a short arc plate, an end of the short arc plate away from the long arc plate is fixed with a connecting plate, a jack is provided on the connecting plate, an angle sensor is provided on one side of the connecting plate, a connecting pin is provided on the angle sensor, the connecting pin is coaxially fixed with the jack, a positioning plate is fixed on one side of the rotating part, and the angle sensor is fixed on the positioning plate;

[0007] The axial center distance between the connecting pin and the connecting shaft is equal to the axial center distance between the two ends of the long arc plate, and a parallelogram is formed between the axes at the two ends of the long arc plate, the axis of the connecting pin and the axis of the connecting shaft.

[0008] Preferably, a connecting disk is provided on the angle sensor, the connecting pin passes through the connecting disk and is rotatably connected, a connecting tube is coaxially sleeved on the connecting disk, a connecting rod is coaxially fixed to the end of the connecting tube away from the connecting disk, a sleeve is coaxially slidably provided to the end of the connecting rod away from the connecting tube, the connecting rod is connected to the inner wall of the sleeve by a spring, a positioning rod is fixed to the end of the sleeve away from the connecting rod, one end of the positioning rod is coaxially arranged with the sleeve, a U-shaped plate is fixed to one end of the positioning rod, and the axial center distance between the sleeve and the U-shaped plate is equal to the axial center distance at both ends of the long arc plate.

[0009] Preferably, a slide groove is provided in the positioning rod, a support rod is slidably connected in the slide groove, the support rod is connected to the slide groove by a spring, two auxiliary rods are slidably connected to the U-shaped plate, the support rod and the two auxiliary rods are evenly distributed in a circle, arc plates are fixed on the support rod and the two auxiliary rods, a circular plate is fixed on one end of the auxiliary rod away from the arc plate, and the circular plate is connected to the U-shaped plate by a spring;

[0010] Guide plates are arranged on the arc-shaped plates of the two auxiliary rods.

[0011] Preferably, a guard plate is provided at the rotating ends of the long arc plate and the short arc plate, and the short arc plate is located between the guard plate and the long arc plate.

[0012] Preferably, a U-shaped bar is provided at one end of the connecting tube close to the connecting disk, and a positioning pin is fixed on the U-shaped bar.

[0013] Preferably, a flat groove is provided on the connecting pin, and the shape of the plug hole is consistent with that of the connecting pin.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. Through the settings of long arc plates, short arc plates and angle sensors, according to the principle that the opposite sides of a parallelogram are equal, when the rotating part rotates, the angle of the parallelogram changes, and the connecting pin on the angle sensor rotates accordingly. After measurement by the angle sensor, real-time data is fed back to the forklift truck compartment. The driver can view the rotation angle of the rotating part through the monitoring panel. When it exceeds a certain angle, an alarm message will be issued, which reduces the overload of the rotating part and improves safety during work.

[0016] 2. Through the settings of connecting tube, connecting rod and U-shaped plate, workers directly put the connecting tube on the connecting plate of the angle sensor, and then put the U-shaped plate on the connecting shaft. The support rod and the two auxiliary rods form a center positioning, and the connecting shafts of different diameters are clamped while keeping the axis unchanged, which greatly improves the universality of the auxiliary installation components. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1It is a schematic diagram of the telescopic arm body in the utility model.

[0018] Figure 2 This utility model Figure 1 A schematic diagram of the enlarged structure at point A in the middle.

[0019] Figure 3 It is a schematic diagram of a parallelogram composed of a long arc plate and a connecting piece in the utility model.

[0020] Figure 4 It is a schematic diagram of the short arc plate and the connecting piece in the utility model.

[0021] Figure 5 It is a structural schematic diagram of the flat groove in the utility model.

[0022] Figure 6 It is a schematic diagram of the connecting tube and the connecting piece in the utility model.

[0023] Figure 7 This is a schematic diagram of the positioning pin and the connecting piece in the utility model.

[0024] Explanation of the symbols in the schematic diagram:

[0025] 1. Telescopic arm body; 2. Fixed part; 3. Rotating part; 4. Connecting shaft; 5. Mounting plate; 6. Long arc plate; 7. Short arc plate; 8. Connecting plate; 9. Angle sensor; 10. Connecting pin; 11. Positioning plate; 12. Connecting disk; 13. Connecting cylinder; 14. Connecting rod; 15. Sleeve; 16. Positioning rod; 17. U-shaped plate; 18. Support rod; 19. Auxiliary rod; 20. Arc plate; 21. Round plate; 22. Guide plate; 23. Guard plate; 24. U-shaped bar; 25. Positioning pin; 26. Flat groove. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Depend on Figures 1 to 5The invention provides a telescopic arm body 1, wherein the telescopic arm body 1 comprises a fixed part 2 and a rotating part 3, wherein one end of the fixed part 2 is provided with a connecting shaft 4, wherein the rotating part 3 is rotatably connected to the rotating shaft, wherein one end of the fixed part 2 is fixed with a mounting plate 5 located below the rotating shaft, wherein the mounting plate 5 is rotatably connected with a long arc plate 6, wherein one end of the long arc plate 6 away from the mounting plate 5 is rotatably connected with a short arc plate 7, wherein one end of the short arc plate 7 away from the long arc plate 6 is fixed with a connecting plate 8, wherein a plug hole is provided on the connecting plate 8, and it should be noted that the axial center distance between the rotating end of the short arc plate 7 and the plug hole is the same as that between the connecting shaft 4 and the long arc plate 6. The axial center distances of the rotating ends are equal (the short sides of the parallelogram are equal), an angle sensor 9 is provided on one side of the connecting plate 8, a monitoring panel is provided in the compartment of the forklift, an intelligent module is provided in the monitoring panel, the angle sensor 9 is connected to the monitoring panel by electrical signals, the monitoring panel will display the angle change of the rotating part 3 compared with the fixed part 2 in real time, and an alarm signal will be issued when it exceeds a certain range, a connecting pin 10 is provided on the angle sensor 9, the connecting pin 10 is coaxially fixed with the jack, a positioning plate 11 is fixed on one side of the rotating part 3, and the angle sensor 9 is fixed on the positioning plate 11;

[0028] The axial center distance between the connecting pin 10 and the connecting shaft 4 is equal to the axial center distance between the two ends of the long arc plate 6. A parallelogram is formed between the axial centers at the two ends of the long arc plate 6, the axial center of the connecting pin 10 and the axial center of the connecting shaft 4. Through the arrangement of the long arc plate 6, the short arc plate 7 and the angle sensor 9, according to the principle that the opposite sides of the diagonal of the parallelogram are equal, when the rotating part 3 rotates, the angle of the parallelogram changes, and the connecting pin 10 on the angle sensor 9 rotates accordingly. After measurement by the angle sensor 9, real-time data is fed back to the cabin of the forklift, and the driver can view the rotation angle of the rotating part 3 through the monitoring panel. When a certain angle is exceeded, an alarm message will be issued, thereby reducing the overload of the rotating part 3 and improving safety during work.

[0029] refer to Figures 4 to 6As shown, after the angle sensor 9 is installed on the positioning plate 11, when the positioning plate 11 is fixed to the rotating part 3, it is necessary to measure the axial center distances of the two ends of the long arc plate 6 to ensure that the axial center distances of the connecting pin 10 and the connecting shaft 4 are consistent with each other. However, the existing installation method is only through manual measurement and positioning, which is very time-consuming and labor-intensive. There are large errors in the measurement process, resulting in interference in the parallelogram structure. A connecting disk 12 is provided on the angle sensor 9, and the connecting pin 10 passes through the connecting disk 12 and is rotatably connected. A connecting tube 13 is coaxially sleeved on the connecting disk 12, and a connecting rod 14 is coaxially fixed to the end of the connecting tube 13 away from the connecting disk 12, and a sleeve 15 is coaxially slidably provided on the end of the connecting rod 14 away from the connecting tube 13, and the connecting rod 14 and the inner wall of the sleeve 15 are connected by a spring Connected, since the horizontal distance between the angle sensor 9 and the connecting shaft 4 is uncertain, the connecting rod 14 and the sleeve 15 can be telescopically adjusted, and a positioning rod 16 is fixed to the end of the sleeve 15 away from the connecting rod 14, and one end of the positioning rod 16 is coaxially arranged with the sleeve 15, and a U-shaped plate 17 is fixed to one end of the positioning rod 16. In this embodiment, the inner diameter of the U-shaped plate 17 is consistent with the diameter of the connecting shaft 4, and the axial center distance between the sleeve 15 and the U-shaped plate 17 is equal to the axial center distance between the two ends of the long arc plate 6. Through the settings of the connecting tube 13, the connecting rod 14 and the U-shaped plate 17, the worker directly sets the connecting tube 13 on the connecting disk 12 of the angle sensor 9, and then clamps the U-shaped plate 17 on the connecting shaft 4. At this time, the worker can directly locate the position of the angle sensor 9 according to the change of the parallelogram, which is very convenient and quick.

[0030] refer to Figure 6 and Figure 7 As shown, further, considering that the diameters of the connecting shaft 4 are different, a slide groove is provided in the positioning rod 16, and a support rod 18 is slidably connected in the slide groove, and the support rod 18 is connected to the slide groove by a spring, and two auxiliary rods 19 are slidably connected to the U-shaped plate 17, and the support rod 18 and the two auxiliary rods 19 are evenly distributed on the circumference, and an arc plate 20 is fixed on the support rod 18 and the two auxiliary rods 19, and a circular plate 21 is fixed on one end of the auxiliary rod 19 away from the arc plate 20, and the circular plate 21 is connected to the U-shaped plate 17 by a spring. Through the arrangement of the support rod 18, the auxiliary rod 19 and the arc plate 20, the support rod 18 and the two auxiliary rods 19 form a central positioning, and the connecting shafts 4 of different diameters are clamped while keeping the axis unchanged, which greatly improves the universality of the auxiliary installation assembly;

[0031] In order to facilitate the sleeve installation of the U-shaped plate 17 on the connecting shaft 4 , guide plates 22 are provided on the arc-shaped plates 20 of the two auxiliary rods 19 .

[0032] refer to Figure 4As shown, in order to prevent the short arc plate 7 from falling off during use, a guard plate 23 is provided at the rotating end of the long arc plate 6 and the short arc plate 7. The short arc plate 7 is located between the guard plate 23 and the long arc plate 6. The guard plate 23 can strengthen the support for the connection of the short arc plate 7.

[0033] refer to Figure 7 As shown, in order to facilitate the installation of the connecting cylinder 13 and the connecting disk 12 , a U-shaped strip 24 is provided at one end of the connecting cylinder 13 close to the connecting disk 12 , and a positioning pin 25 is fixed on the U-shaped strip 24 .

[0034] refer to Figure 5 As shown, it should be further supplemented that a flat groove 26 is provided on the connecting pin 10 , and the shape of the inserting hole is consistent with that of the connecting pin 10 .

[0035] When the utility model is used:

[0036] First, when positioning the angle sensor 9, the worker directly sets the connecting tube 13 on the connecting disk 12 of the angle sensor 9, and then clamps the U-shaped plate 17 on the connecting shaft 4. At this time, the worker can directly position the angle sensor 9 according to the change of the parallelogram;

[0037] Then, for the connecting shafts 4 with different diameters, the support rod 18 and the two auxiliary rods 19 form a center positioning, and the connecting shafts 4 with different diameters are clamped while keeping the axis unchanged;

[0038] Finally, according to the principle that the opposite sides of a parallelogram are equal, when the rotating part 3 rotates, the angle of the parallelogram changes, and the connecting pin 10 on the angle sensor 9 rotates accordingly. After measurement by the angle sensor 9, real-time data is fed back to the cabin of the forklift. The driver can view the rotation angle of the rotating part 3 through the monitoring panel, and an alarm message will be issued when it exceeds a certain angle.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A forklift real-time monitoring assembly, comprising a telescopic arm body (1), characterized in that: The telescopic arm body (1) comprises a fixed part (2) and a rotating part (3), one end of the fixed part (2) is provided with a connecting shaft (4), the rotating part (3) is rotatably connected to the rotating shaft, one end of the fixed part (2) is fixed with a mounting plate (5) located below the rotating shaft, a long arc plate (6) is rotatably connected to the mounting plate (5), one end of the long arc plate (6) away from the mounting plate (5) is rotatably connected to a short arc plate (7), one end of the short arc plate (7) away from the long arc plate (6) is fixed with a connecting plate (8), a plug hole is provided on the connecting plate (8), an angle sensor (9) is provided on one side of the connecting plate (8), a connecting pin (10) is provided on the angle sensor (9), the connecting pin (10) is coaxially fixed with the plug hole, a positioning plate (11) is fixed on one side of the rotating part (3), and the angle sensor (9) is fixed on the positioning plate (11); The axial center distance between the connecting pin (10) and the connecting shaft (4) is equal to the axial center distance between the two ends of the long arc plate (6), and a parallelogram is formed between the axial centers of the two ends of the long arc plate (6), the axial center of the connecting pin (10) and the axial center of the connecting shaft (4).

2. A forklift real-time monitoring component according to claim 1, characterized in that: The angle sensor (9) is provided with a connecting disk (12), the connecting pin (10) passes through the connecting disk (12) and is rotatably connected, a connecting tube (13) is coaxially sleeved on the connecting disk (12), a connecting rod (14) is coaxially fixed to the end of the connecting tube (13) away from the connecting disk (12), a sleeve (15) is coaxially slidably provided to the end of the connecting rod (14) away from the connecting tube (13), the connecting rod (14) is connected to the inner wall of the sleeve (15) through a spring, a positioning rod (16) is fixed to the end of the sleeve (15) away from the connecting rod (14), one end of the positioning rod (16) is coaxially arranged with the sleeve (15), a U-shaped plate (17) is fixed to one end of the positioning rod (16), and the axial center distance between the sleeve (15) and the U-shaped plate (17) is equal to the axial center distance between the two ends of the long arc plate (6).

3. A forklift real-time monitoring component according to claim 2, characterized in that: A slide groove is provided in the positioning rod (16), a support rod (18) is slidably connected in the slide groove, the support rod (18) is connected to the slide groove by a spring, two auxiliary rods (19) are slidably connected to the U-shaped plate (17), the support rod (18) and the two auxiliary rods (19) are evenly distributed on the circumference, an arc-shaped plate (20) is fixed to the support rod (18) and the two auxiliary rods (19), a circular plate (21) is fixed to one end of the auxiliary rod (19) away from the arc-shaped plate (20), and the circular plate (21) is connected to the U-shaped plate (17) by a spring; Guide plates (22) are arranged on the arc-shaped plates (20) of the two auxiliary rods (19).

4. A forklift real-time monitoring component according to claim 1, characterized in that: The rotating ends of the long arc plate (6) and the short arc plate (7) are provided with guard plates (23), and the short arc plate (7) is located between the guard plate (23) and the long arc plate (6).

5. A forklift real-time monitoring component according to claim 2, characterized in that: A U-shaped strip (24) is provided at one end of the connecting tube (13) close to the connecting plate (12), and a positioning pin (25) is fixed on the U-shaped strip (24).

6. A forklift real-time monitoring component according to claim 1, characterized in that: The connecting pin (10) is provided with a flat groove (26), and the shape of the inserting hole is consistent with that of the connecting pin (10).

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