Condiment raw material enzymolysis device
By using a circulation assembly in the enzymatic lysis device to transport the discharge port substrate to the top of the tank, and using the agitation assembly to disperse the substrate, the problems of substrate agglomeration and acidization during the enzymatic lysis process are solved, improving the enzymatic lysis efficiency and reducing raw material waste.
Patent Information
- Application Number
- CN202421667811.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-15
AI Technical Summary
During the enzymatic dissolution process, the substrate at the bottom of the tank easily forms agglomerates, resulting in a decrease in the contactability of the enzyme. The substrate in this section of the discharge port cannot be stirred and dispersed, which may cause acidity and contamination of the raw materials completed by the enzymatic dissolution, resulting in waste of raw materials.
A seasoning raw material enzymatic device is designed, and the substrate in this section of the discharge port is transported to the top of the tank using a circulation assembly, and the substrate is dispersed by agitating the assembly to prevent the substrate from accumulating acid for a long time and improving the adequacy of the enzymatic reaction.
Through the use of circulating components, the waste of raw materials can be effectively reduced, the efficiency of enzymatic decomposition can be improved, the enzyme can be fully contacted with the substrate, and the substrate can be avoided acid contamination.
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Figure CN222861502U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of food processing equipment, in particular to an enzymolysis device for seasoning raw materials. Background Art
[0002] The enzymatic hydrolysis tank is a kind of enzymatic hydrolysis equipment specially used in the food processing industry. It uses the biocatalytic effect of enzymes to decompose the protein in chicken, thereby achieving the purpose of decomposing meat products and obtaining important raw materials for making chicken essence.
[0003] During the enzymatic hydrolysis process, the substrate needs to be continuously broken up or stirred. The main purpose is to improve the contact efficiency between the enzyme and the substrate, thereby accelerating the reaction rate. In some cases, the substrate may form agglomerates, which will reduce the accessibility of the enzyme. Stirring helps to break up these agglomerates and make the enzymatic hydrolysis more uniform. However, the substrate gathered at the discharge port at the bottom of the tank usually cannot be stirred and broken up. As the enzymatic hydrolysis proceeds, the substrate in this section may become sour. When the reaction is over, the substrate in this section of the discharge port will rush out first, contaminating the raw materials that have completed the enzymatic hydrolysis, resulting in a waste of raw materials. Summary of the invention
[0004] In view of the defects of the prior art, the technical problem to be solved by the utility model is to provide a seasoning raw material enzymatic hydrolysis device, which uses a circulation component to transport the substrate at the discharge port to the tank body for sufficient reaction, thereby reducing the waste of raw materials and improving the efficiency of enzymatic hydrolysis.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0006] A seasoning raw material enzymolysis device comprises a tank body, a stirring assembly and a motion assembly. A feeding port is provided on the top of the tank body, a discharge port is provided on the bottom of the tank body, the stirring assembly is arranged in the tank body, the motion assembly is fixedly mounted on the top of the tank body, the stirring assembly is fixed to the power output end of the motion assembly, and a circulation assembly is also included. The circulation assembly comprises a pump body, one end of the pump body is connected to the discharge port, and the other end of the pump body is connected to the top of the tank body.
[0007] With such a structure, a circulation component is connected to the bottom of the tank body, and the circulation component transports the substrate from the discharge port to the top of the tank body, and the substrate is dropped from the top. The substrate is broken up by a stirring component to prevent the substrate from accumulating and becoming sour for a long time, thereby increasing the degree of sufficient reaction of the enzymatic hydrolysis, reducing the waste of raw materials, and improving the efficiency of the enzymatic hydrolysis.
[0008] Preferably, the pump body is a diaphragm pump, which is provided with a feed end and a discharge end, a circulating feed port is provided on the top of the tank body, the feed end is connected to the discharge port, and the discharge end is connected to the circulating feed port. The characteristics of the diaphragm pump are: there are no rotating parts in the part of the pump body that contacts the liquid, so there will be no leakage due to seal wear, which improves the safety and sanitation standards of substrate transportation.
[0009] Preferably, the diaphragm pump is provided with an air valve body, the air valve body is provided with a compressed air inlet, and the compressed air inlet is connected to an air source. The pneumatic diaphragm pump has no rotating components such as a motor, thereby reducing noise while ensuring the conveying efficiency.
[0010] Preferably, the pump body is an emulsification pump, which is provided with a feed end and a discharge end, and a circulating feed port is provided on the top of the tank body, the feed end is connected to the discharge port, and the discharge end is connected to the circulating feed port. The emulsification pump has the function of crushing and transmitting large particles of substrate, and the finer the particles of the substrate, the more complete the enzymatic hydrolysis reaction, which improves the efficiency of the enzymatic hydrolysis.
[0011] Preferably, the circulation component includes a material pipe, the material pipe connects the feed end and the discharge port, the material pipe connects the discharge end and the circulation feed port, and the material pipe and the discharge port are detachable. When the enzymatic hydrolysis reaction is completed, the material pipe can be removed from the discharge port to take out the reactants. The detachable design of the material pipe improves the portability of the equipment for taking out materials.
[0012] Preferably, the tank body comprises an inner liner layer and an outer cladding layer, and a heat source space is formed between the inner liner layer and the outer cladding layer. The double-layer design can fully insulate the inner liner layer and improve the reaction efficiency of the enzymatic hydrolysis.
[0013] Preferably, the outer layer is provided with a steam inlet and a steam outlet, the steam inlet is arranged at the top of the outer layer, the steam outlet is arranged at the bottom of the outer layer, and the steam inlet and the steam outlet are connected to a steam source. The form of steam heating can control the temperature more easily, further improving the reaction efficiency of enzymatic hydrolysis.
[0014] Preferably, the stirring assembly includes a stirring shaft and a stirring paddle, wherein the stirring shaft is rotatably mounted in the inner tank layer, and the stirring paddle is fixed on the stirring shaft. Appropriate stirring of the stirring paddle can improve the reaction efficiency of the enzymatic hydrolysis.
[0015] Preferably, the end of the stirring paddle is made of nylon, and the end of the stirring paddle contacts the inner wall of the liner layer, so that the raw materials attached to the inner wall of the liner layer can be scraped off, further improving the efficiency of enzymatic hydrolysis. The nylon material has high wear resistance, which increases the life of the stirring paddle.
[0016] Preferably, the motion assembly includes a motor and a reduction box, the output shaft of the motor is connected to the input end of the reduction box, and the output shaft of the reduction box is fixedly connected to one end of the stirring shaft. The enzymatic hydrolysis reaction does not require a faster stirring speed, and excessive stirring may damage the structure of the substrate, affect the activity of the enzyme or the quality of the product, and the reduction box can reduce the speed of the motor to further improve the reaction efficiency of the enzymatic hydrolysis.
[0017] In summary, such a seasoning raw material enzymatic hydrolysis device uses a circulation component to transport the substrate at the discharge port to the tank body for sufficient reaction, thereby reducing the waste of raw materials and improving the efficiency of enzymatic hydrolysis. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0019] Figure 1 is a schematic diagram of the assembly structure of the embodiment;
[0020] Figure 2 is a schematic structural diagram of a diaphragm pump according to the embodiment;
[0021] Figure 3 is a schematic diagram of the cross-sectional structure of the tank body of the embodiment;
[0022] Among them, tank body-1, feeding port-11, discharging port-12, circulating feeding port-13, inner liner layer-14, outer layer-15, steam inlet-151, steam outlet-152, heat source space-16, stirring component-2, stirring shaft-21, stirring paddle-22, motion component-3, motor-31, reducer-32, circulation component-4, pump body-41, feeding end-411, discharging end-412, air valve body-42, compressed air inlet-421, material pipe-43,. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0024] A seasoning raw material enzymolysis device comprises a tank body 1, a stirring assembly 2 and a motion assembly 3. The top of the tank body 1 is provided with a feeding port 11, the bottom of the tank body 1 is provided with a discharge port 12, the stirring assembly 2 is arranged in the tank body 1, the motion assembly 3 is fixedly installed on the top of the tank body 1, the stirring assembly 2 is fixed to the power output end of the motion assembly 3, and also comprises a circulation assembly 4. The circulation assembly 4 comprises a pump body 41, one end of the pump body 41 is connected to the discharge port 12, and the other end of the pump body 41 is connected to the top of the tank body 1.
[0025] With such a structure, a circulation component 4 is connected to the bottom of the tank body 1, and the circulation component 4 transports the substrate in the discharge port 12 to the top of the tank body 1, and the substrate is thrown down from the top. The substrate is broken up by the stirring component 2 to prevent the substrate from accumulating and becoming sour for a long time, and also to improve the degree of sufficient reaction of the enzymatic hydrolysis, reduce the waste of raw materials, and improve the efficiency of the enzymatic hydrolysis.
[0026] Preferably, the pump body 41 is a diaphragm pump, which is provided with a feed end 411 and a discharge end 412, and a circulating feed port 13 is provided on the top of the tank body 1, the feed end 411 is connected to the discharge port 12, and the discharge end 412 is connected to the circulating feed port 13. The diaphragm pump is characterized in that: the part of the pump body 41 in contact with the liquid has no rotating parts, so there will be no leakage due to seal wear, which improves the safety and sanitation standards of substrate transportation.
[0027] Preferably, the diaphragm pump is provided with an air valve body 42, and the air valve body 42 is provided with a compressed air inlet 421, and the compressed air inlet 421 is connected to an air source. The pneumatic diaphragm pump has no rotating components such as a motor, so as to reduce noise while ensuring the conveying efficiency.
[0028] As another scheme of the pump body of this embodiment, the pump body 41 is an emulsification pump (not shown in the figure), the emulsification pump is provided with a feed end 411 and a discharge end 412, the top of the tank body 1 is provided with a circulating feed port 13, the feed end 411 is connected to the discharge port 12, and the discharge end 412 is connected to the circulating feed port 13. The emulsification pump has the function of crushing and transmitting large-particle substrates. The finer the particles of the substrate, the more complete the enzymatic hydrolysis reaction, which improves the efficiency of the enzymatic hydrolysis.
[0029] Preferably, the circulation component 4 includes a material pipe 43, the material pipe 43 connects the feed end 411 and the discharge port 12, the material pipe 43 connects the discharge end 412 and the circulation feed port 13, and the material pipe 43 and the discharge port 12 are detachable. After the enzymatic hydrolysis reaction is completed, the material pipe 43 can be removed from the discharge port 12 to take out the reactants. The detachable design of the material pipe 43 improves the portability of the equipment for taking out materials.
[0030] Preferably, the tank body 1 comprises an inner liner layer 14 and an outer cladding layer 15, and a heat source space 16 is formed between the inner liner layer 14 and the outer cladding layer 15. The double-layer design can fully insulate the inner liner layer 14, thereby improving the reaction efficiency of the enzymatic hydrolysis.
[0031] Preferably, the outer layer 15 is provided with a steam inlet 151 and a steam outlet 152, wherein the steam inlet 151 is arranged at the top of the outer layer 15, and the steam outlet 152 is arranged at the bottom of the outer layer 15, and the steam inlet 151 and the steam outlet 152 are connected to a steam source. The form of steam heating can control the temperature more easily and further improve the reaction efficiency of enzymatic hydrolysis.
[0032] Preferably, the stirring assembly 2 includes a stirring shaft 21 and a stirring paddle 22. The stirring shaft 21 is rotatably mounted in the inner tank layer 14, and the stirring paddle 22 is fixed on the stirring shaft 21. Appropriate stirring of the stirring paddle 22 can improve the reaction efficiency of the enzymatic hydrolysis.
[0033] Preferably, the end of the stirring paddle 22 is made of nylon, and the end of the stirring paddle 22 contacts the inner wall of the liner layer 14. The raw materials attached to the inner wall of the liner layer 14 can be scraped off, further improving the efficiency of enzymatic hydrolysis. The nylon material has high wear resistance, which improves the life of the stirring paddle 22.
[0034] Preferably, the motion assembly 3 includes a motor 31 and a reduction box 32, the output shaft of the motor 31 is connected to the input end of the reduction box 32, and the output shaft of the reduction box 32 is fixedly connected to one end of the stirring shaft 21. The enzymatic hydrolysis reaction does not require a fast stirring speed, and excessive stirring may damage the structure of the substrate, affect the activity of the enzyme or the quality of the product, and the reduction box 32 can reduce the speed of the motor 31 to further improve the reaction efficiency of the enzymatic hydrolysis.
[0035] In summary, such a seasoning raw material enzymatic hydrolysis device uses a circulation component to transport the substrate at the discharge port to the tank body for sufficient reaction, thereby reducing the waste of raw materials and improving the efficiency of enzymatic hydrolysis.
[0036] In short, the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A seasoning raw material enzymolysis device, comprising a tank body, a stirring assembly and a motion assembly, wherein the top of the tank body is provided with a feeding port, the bottom of the tank body is provided with a discharge port, the stirring assembly is arranged in the tank body, the motion assembly is fixedly mounted on the top of the tank body, and the stirring assembly is fixed to the power output end of the motion assembly, characterized in that: It also includes a circulation component, which includes a pump body, one end of the pump body is connected to the discharge port, and the other end of the pump body is connected to the top of the tank body.
2. The condiment raw material enzymolysis device according to claim 1, characterized in that: The pump body is a diaphragm pump, which is provided with a feed end and a discharge end. The top of the tank body is provided with a circulating feed port, the feed end is connected to the discharge port, and the discharge end is connected to the circulating feed port.
3. The condiment raw material enzymolysis device according to claim 2, characterized in that: The diaphragm pump is provided with an air valve body, the air valve body is provided with a compressed air inlet, and the compressed air inlet is connected to an air source.
4. The condiment raw material enzymolysis device according to claim 1, characterized in that: The pump body is an emulsifying pump, which is provided with a feed end and a discharge end. The top of the tank body is provided with a circulating feed port, the feed end is connected to the discharge port, and the discharge end is connected to the circulating feed port.
5. The condiment raw material enzymolysis device according to any one of claims 1 to 4, characterized in that: The circulation component comprises a material pipe, wherein the material pipe connects the feed end and the discharge port, and the material pipe connects the discharge end and the circulation feed port, and the material pipe and the discharge port are detachable.
6. The condiment raw material enzymolysis device according to claim 5, characterized in that: The tank body comprises an inner layer and an outer layer, and a heat source space is formed between the inner layer and the outer layer.
7. The condiment raw material enzymolysis device according to claim 6, characterized in that: The outer cladding is provided with a steam inlet and a steam outlet. The steam inlet is arranged at the top of the outer cladding, and the steam outlet is arranged at the bottom of the outer cladding. The steam inlet and the steam outlet are connected to a steam source.
8. The condiment raw material enzymolysis device according to claim 7, characterized in that: The stirring assembly comprises a stirring shaft and a stirring paddle. The stirring shaft is rotatably installed in the inner container layer, and the stirring paddle is fixed on the stirring shaft.
9. The seasoning raw material enzymolysis device according to claim 8, characterized in that: The end of the stirring paddle is made of nylon, and the end of the stirring paddle is in contact with the inner wall of the liner layer.
10. The seasoning raw material enzymolysis device according to claim 9, characterized in that: The motion assembly includes a motor and a reduction box, the output shaft of the motor is connected to the input end of the reduction box, and the output shaft of the reduction box is fixedly connected to one end of the stirring shaft.
Citation Information
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