Quenching device for engineering truck suspension height difference sliding column base

By designing structures such as protective plates and filter plates in the quenching device, the harm of high-temperature water vapor and debris to operators and equipment is solved, and the operation safety and normal use rate of equipment are improved.

CN222861531UActive Publication Date: 2025-05-13HEILONGJIANG ZHONGCAI EDUCATION CONSULTING CO LTD
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Patent Information

Application Number
CN202421901643.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-05-13
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

In the quenching device, high-temperature water vapor is easily generated when placing parts, causing scalding to the operator; at the same time, residual debris in the water can easily enter between the driven gear and the filter, causing mechanical damage and affecting the normal use of the filter.

Method used

A quenching device for the suspension height difference slide column seat of the engineering vehicle is designed, including a quenching box, connecting frame, protective plate, telescopic assembly, inclined plate, support box, placement box, filter plate and filter cover. The movement of the protective plate is controlled by telescopic components to block high-temperature water vapor; the debris on the slide base is filtered by using the placement box and the filter plate to prevent it from entering the quenching box.

Benefits of technology

It effectively prevents high-temperature water vapor from harming the operator, reduces the risk of debris entering the quenching device, and improves operating safety and normal use rate of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quenching device for a height difference sliding column seat of a suspension of an engineering truck, which relates to the technical field of mechanical manufacturing equipment and comprises a quenching box, a connecting frame is arranged at the top end of the quenching box, a protective plate is slidably arranged at the top of the inner wall of the connecting frame, a telescopic component is arranged on one side of the connecting frame, and an inclined plate is arranged in the quenching box. A supporting box is slidably arranged on the surface of the inclined plate, a placement box is arranged in the supporting box, supporting ribs are arranged at the bottom end of the inner wall of the placement box, and a filter plate is clamped at the bottom of the inner wall of the placement box; the device has the advantages that in the downward moving process of the supporting box, an electric telescopic rod in the telescopic assembly is used for pushing a protection plate to be in a closed state, the protection plate can prevent operators from being hurt by water vapor rising at high temperature, and a filter plate arranged in the containing box and a filter cover arranged at the top end of the containing box are used for filtering the operators; chippings attached to the surface of the sliding column seat can be filtered, so that the chippings cannot directly fall into the quenching box, and the workload of cleaning and maintenance is reduced.
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Description

Technical Field

[0001] The utility model relates to a quenching device, in particular to a quenching device for a height difference sliding column seat of an engineering vehicle suspension, and belongs to the technical field of mechanical manufacturing equipment. Background Art

[0002] With the rapid development of the engineering vehicle industry, the performance requirements for vehicle parts are increasing. As a key component in the engineering vehicle suspension system, the height difference sliding column seat is directly related to the stability and safety of the vehicle in terms of strength and wear resistance. Quenching, as one of the important processes for metal heat treatment, can significantly improve the hardness and wear resistance of the material, thereby meeting the use requirements of the height difference sliding column seat of the engineering vehicle suspension;

[0003] Among them, the "quenching device for mechanical castings" disclosed in the application number "202121154171.1" is also an increasingly mature technology. The filter screen is rotated by a motor so that the end of the filter screen away from the hinged end rotates upward, thereby tilting the filter screen. Through the setting of the first driven gear, the second driven gear and the convex teeth, the filter screen rotates and drives the partition to slide in the vertical direction; the partition slides downward until it completely slides into the inner wall of the quenching box. At this time, the debris outlet is fully opened, and the debris on the filter screen slides down due to its own gravity and enters the debris bin through the debris outlet, which is convenient for centralized cleaning; after cleaning, it only needs to rotate the filter screen in the opposite direction, and the partition is embedded in the groove, thereby closing the debris outlet, which does not affect the normal quenching work, so that the debris cleaning operation does not need to be performed manually, which greatly improves the convenience and practicality of the entire quenching device;

[0004] However, the above method still has the following defects in actual use: in the process of placing parts into the quenching box, high-temperature water vapor is often generated, which can easily cause burns to operators and bring safety hazards to operators. At the same time, residual debris in the water can easily enter between the first driven gear and the filter, causing mechanical damage and affecting the normal use of the filter. Utility Model Content

[0005] The purpose of the utility model is to provide a quenching device for a height difference sliding column seat of an engineering vehicle suspension, so as to solve the problems proposed in the above-mentioned background technology that in the process of placing parts into the quenching box, operators are easily scalded, and debris remaining in the water is easy to enter between the first driven gear and the filter screen, affecting the normal use of the filter screen.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a quenching device for a height difference sliding column seat of an engineering vehicle suspension, comprising a quenching box, a connecting frame is provided at the top of the quenching box, a protective plate is slidably provided on the top of the inner wall of the connecting frame, a telescopic component is provided on one side of the connecting frame, an inclined plate is provided inside the quenching box, a support box is slidably provided on the surface of the inclined plate, a placement box is provided inside the support box, a support rib is provided at the bottom end of the inner wall of the placement box, a filter plate is provided at the bottom of the inner wall of the placement box, a filter cover is provided at the top of the placement box, and a pulling component is provided on one side of the quenching box.

[0007] As a preferred technical solution of the utility model, water holes are opened on both sides of the top of the inclined plate, a slide rail is provided in the middle of the top, and a slide seat is provided at the bottom end of the support box, and the slide seat is slidably connected to the slide rail.

[0008] As a preferred technical solution of the utility model, the telescopic assembly includes two mounting seats, two electric telescopic rods and two connecting blocks, the two mounting seats are arranged on one side of the connecting frame, the inner wall of the mounting seat is provided with an electric telescopic rod, the two connecting blocks are arranged on the top of the protective plate, and the telescopic ends of the two electric telescopic rods are fixedly connected to the surfaces of the corresponding connecting blocks.

[0009] As a preferred technical solution of the utility model, a connection groove is opened on one side of the top of the protective plate, and a protective frame is provided at the top of the connection groove.

[0010] As a preferred technical solution of the utility model, the pulling assembly includes a mounting platform, a first support column, a winding roller and a pull rope. The mounting platform is arranged at one end of the quenching box, and a first support column is provided on one side of the top of the mounting platform. The top of the first support column is rotatably connected to the winding roller, and a pull rope is provided on the surface of the winding roller. A second support column is provided on one side of the top of the support box, and the top of the second support column is rotatably connected to the connecting roller, one end of the pull rope is fixedly connected to the surface of the connecting roller, and the transmission shaft of the servo motor is fixedly connected to one end of the winding roller.

[0011] As a preferred technical solution of the utility model, a third support column is provided on the other side of the top of the mounting platform, and the top of the third support column is rotatably connected to a support roller, and the surface of the support roller is rotatably matched with the surface of the pull rope.

[0012] As a preferred technical solution of the utility model, a water inlet pipe is provided at the top of one side of the quenching box, and a water outlet pipe is provided at the bottom of one side of the quenching box.

[0013] Compared with the related art, the quenching device for the height difference sliding column seat of the engineering vehicle suspension provided by the utility model has the following beneficial effects:

[0014] 1. Through the slidable protective plate set inside the connection frame, when the support box moves downward, the electric telescopic rod in the telescopic assembly is used to push the protective plate to a closed state. The protective plate can prevent the high-temperature rising water vapor from harming the operator. At the same time, the connection groove opened at the top of the protective plate reserves space for the movement of the pull rope. The protective frame at the top of the connection groove can prevent the splash of high-temperature liquid, which has a good protective effect;

[0015] 2. The slide column seat is immersed in water through the placement box. The debris attached to the surface of the slide column seat can be filtered by using the filter plate arranged inside the placement box and the filter cover arranged on the top of the placement box, so that it will not fall directly into the quenching box, reducing the workload of cleaning and maintenance. The operator can directly clean and maintain the detachable filter plate and filter cover to ensure the filtering effect of the filter plate and filter cover. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the protective plate of the utility model being closed;

[0019] Figure 4 This is one of the exploded structural schematic diagrams of the support box of the utility model;

[0020] Figure 5 This is the second schematic diagram of the explosion structure of the support box of the utility model.

[0021] In the figure: 1. quenching box; 111. water inlet pipe; 112. water outlet pipe; 2. connecting frame; 3. protective plate; 31. connecting groove; 32. protective frame; 4. telescopic assembly; 41. mounting seat; 42. electric telescopic rod; 43. connecting block; 5. inclined plate; 501. water permeable hole; 502. slide rail; 6. support box; 601. slide seat; 61. placement box; 62. support rib; 63. filter plate; 64. filter cover; 7. pulling assembly; 71. mounting table; 72. first support column; 721. servo motor; 73. winding roller; 74. pull rope; 75. third support column; 76. support roller; 77. second support column; 78. connecting roller. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-5 The utility model provides a quenching device for a height difference sliding column seat of an engineering vehicle suspension, comprising a quenching box 1, a connecting frame 2 is provided at the top of the quenching box 1, a protective plate 3 is slidably provided on the top of the inner wall of the connecting frame 2, a telescopic component 4 is provided on one side of the connecting frame 2, and the movement of the protective plate 3 is controlled by the telescopic component 4, an inclined plate 5 is provided inside the quenching box 1, a support box 6 is slidably provided on the surface of the inclined plate 5, a placement box 61 is provided inside the support box 6, a sliding column seat to be processed is placed inside the placement box 61, a supporting rib 62 is provided at the bottom end of the inner wall of the placement box 61 for providing support, a filter plate 63 is provided at the bottom of the inner wall of the placement box 61, and the filter plate 63 is used to filter debris attached to the surface of the sliding column seat, a filter cover 64 is provided at the top of the placement box 61, and filter holes are opened on the surface of the filter cover 64, and a pulling component 7 is provided on one side of the quenching box 1, and the pulling component 7 provides power for the movement of the support box 6.

[0024] Water holes 501 are provided on both sides of the top of the inclined plate 5, and the water holes 501 improve the fluidity of the water in the quenching box 1. A slide rail 502 is provided in the middle of the top of the inclined plate 5, and a slide seat 601 is provided at the bottom end of the support box 6. The slide seat 601 is slidably connected to the slide rail 502 to provide movement for the support box 6.

[0025] The telescopic assembly 4 includes two mounting seats 41, two electric telescopic rods 42 and two connecting blocks 43. The two mounting seats 41 are arranged on one side of the connecting frame 2, and the inner wall of the mounting seat 41 is provided with an electric telescopic rod 42. The two connecting blocks 43 are arranged on the top of the protective plate 3. The telescopic ends of the two electric telescopic rods 42 are fixedly connected to the surfaces of the corresponding connecting blocks 43. By controlling the length of the telescopic end of the electric telescopic rod 42, the moving distance of the protective plate 3 is controlled.

[0026] A connection groove 31 is formed at one side of the top of the protection plate 3 , and a protection frame 32 is formed at the top of the connection groove 31 .

[0027] The pulling assembly 7 includes a mounting platform 71, a first support column 72, a winding roller 73 and a pull rope 74. The mounting platform 71 is arranged at one end of the quenching box 1. A first support column 72 is provided on one side of the top of the mounting platform 71. The top of the first support column 72 is rotatably connected to the winding roller 73. A pull rope 74 is provided on the surface of the winding roller 73. A second support column 77 is provided on one side of the top of the support box 6. The top of the second support column 77 is rotatably connected to the connecting roller 78. One end of the pull rope 74 is fixedly connected to the surface of the connecting roller 78.

[0028] A third support column 75 is provided on the other side of the top of the mounting platform 71. The top of the third support column 75 is rotatably connected to a support roller 76. The surface of the support roller 76 rotates with the surface of the pull rope 74 to provide support for the surface of the pull rope 74. The drive shaft of the servo motor 721 is fixedly connected to one end of the winding roller 73.

[0029] A water inlet pipe 111 is provided at the top of one side of the quenching box 1, and the water inlet pipe 111 is responsible for water intake. A water outlet pipe 112 is provided at the bottom of one side of the quenching box 1, and the water outlet pipe 112 is responsible for water discharge, and cooling treatment is performed through circulating water.

[0030] When in use, firstly, the height difference sliding column seat of the engineering vehicle suspension to be processed is placed on the surface of the filter plate 63 through the cooperation of the external clamp, and the bottom end of the inner wall of the placing box 61 is provided with a supporting rib 62 to provide stable support for the sliding column seat. After placement, the filter cover 64 is inserted into the top of the placing box 61, and the servo motor 721 is controlled to reverse. The transmission shaft of the servo motor 721 and the winding roller 73 are driven to rotate synchronously to realize the wire laying operation of the pull rope 74. Under the action of gravity, the support box 6 slides downward along the direction of the slide rail 502 through the slide seat 601, so that the sliding column seat is gradually immersed in the water. In order to avoid scalding to the operating personnel caused by high-temperature water vapor, the two electric telescopic rods 42 are opened, and the telescopic end of the electric telescopic rod 42 pushes the protective plate 3 to move forward to realize the closing of the protective plate 3. The protective plate 3 can block the damage of the high-temperature rising water vapor to the operator. At the same time, the connecting groove 31 opened at the top of the protective plate 3 reserves space for the movement of the pull rope 74, and the protective frame 32 at the top of the connecting groove 31 can block the splashing of high-temperature liquid to protect the operator.

[0031] In order to facilitate the cleaning and maintenance of the quenching box 1, the filter plate 63 and the filter cover 64 can filter the debris falling from the surface of the sliding column so that it will not fall directly into the quenching box 1. The filter plate 63 and the filter cover 64 are detachable structures, and the operator can directly disassemble and clean the filter plate 63 and the filter cover 64.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A quenching device for a height difference sliding column seat of an engineering vehicle suspension, comprising a quenching box (1), characterized in that: The top of the quenching box (1) is provided with a connecting frame (2), the top of the inner wall of the connecting frame (2) is slidably provided with a protective plate (3), one side of the connecting frame (2) is provided with a telescopic component (4), the interior of the quenching box (1) is provided with an inclined plate (5), the surface of the inclined plate (5) is slidably provided with a support box (6), the interior of the support box (6) is provided with a placement box (61), the bottom end of the inner wall of the placement box (61) is provided with a support rib (62), the bottom of the inner wall of the placement box (61) is provided with a filter plate (63), the top of the placement box (61) is provided with a filter cover (64), and one side of the quenching box (1) is provided with a pulling component (7).

2. The quenching device for the height difference sliding column seat of the engineering vehicle suspension according to claim 1 is characterized in that: Water permeable holes (501) are provided on both sides of the top of the inclined plate (5), a slide rail (502) is provided in the middle of the top, and a slide seat (601) is provided at the bottom of the support box (6), and the slide seat (601) is slidably connected to the slide rail (502).

3. The quenching device for the height difference sliding column seat of the engineering vehicle suspension according to claim 1 is characterized in that: The telescopic assembly (4) comprises two mounting seats (41), two electric telescopic rods (42) and two connecting blocks (43); the two mounting seats (41) are arranged on one side of the connecting frame (2); the inner wall of the mounting seat (41) is provided with the electric telescopic rod (42); the two connecting blocks (43) are arranged on the top of the protective plate (3); and the telescopic ends of the two electric telescopic rods (42) are fixedly connected to the surfaces of the corresponding connecting blocks (43).

4. The quenching device for the height difference sliding column seat of the engineering vehicle suspension according to claim 1 is characterized in that: A connection groove (31) is provided on one side of the top end of the protection plate (3), and a protection frame (32) is provided at the top end of the connection groove (31).

5. The quenching device for the height difference sliding column seat of the engineering vehicle suspension according to claim 1 is characterized in that: The pulling assembly (7) includes a mounting platform (71), a first support column (72), a winding roller (73) and a pull rope (74); the mounting platform (71) is arranged at one end of the quenching box (1); a first support column (72) is arranged on one side of the top of the mounting platform (71); the top of the first support column (72) is rotatably connected to the winding roller (73); the surface of the winding roller (73) is provided with a pull rope (74); a second support column (77) is arranged on one side of the top of the support box (6); the top of the second support column (77) is rotatably connected to the connecting roller (78); one end of the pull rope (74) is fixedly connected to the surface of the connecting roller (78).

6. The quenching device for the height difference sliding column seat of the engineering vehicle suspension according to claim 5 is characterized in that: A third support column (75) is provided on the other side of the top of the mounting platform (71), and the top of the third support column (75) is rotatably connected to a support roller (76), and the surface of the support roller (76) is rotatably matched with the surface of the pull rope (74). A servo motor (721) is provided on the top of the first support column (72), and the transmission shaft of the servo motor (721) is fixedly connected to one end of the winding roller (73).

7. The quenching device for the height difference sliding column seat of the engineering vehicle suspension according to claim 1 is characterized in that: A water inlet pipe (111) is provided at the top of one side of the quenching box (1), and a water outlet pipe (112) is provided at the bottom of one side of the quenching box (1).

Citation Information

Patent Citations

  • Quenching device for mechanical casting

    CN214830490U