Wire stripping photosensitive switch

By designing a stripping photosensitive switch in the stripping machine, and using the photoelectric transceiver and reflector to detect the stripping effect of the wire harness, the problem of being unable to adjust the parameters of the stripping machine online in the prior art is solved, real-time detection and feedback are achieved, and production efficiency is improved.

CN222866890UActive Publication Date: 2025-05-13SCHLEUNIGER HAOFENG (TIANJIN) MACHNERY CO LTD
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Patent Information

Application Number
CN202421713793.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-05-13
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

Existing wire strippers cannot adjust the gap and pressure between the inlet and outlet wheels online, resulting in slowing down production progress and making it difficult to achieve real-time detection and feedback.

Method used

A stripping photosensitive switch is designed to detect the effect of wire stripping of the wire harness using photoelectric transceiver and reflector. When the wire harness passes through the phototransceiver and reflector, it blocks the light received by the phototransceiver. If the wire stripping fails, the phototransceiver will interrupt the signal or instruct the operator, and then adjust the production parameters online.

Benefits of technology

Real-time detection and feedback of the wire stripper is realized, production parameters can be adjusted online, production efficiency can be improved, and unnecessary downtime and waste can be avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire stripping photosensitive switch, which belongs to the technical field of automatic detection devices of wire stripping machines, and comprises a vertical rod, carriers and a photoelectric transceiver, a mounting bracket is composed of two carriers arranged in parallel, the bottom end of the vertical rod is inserted on a base, the two carriers arranged in parallel are respectively provided with the photoelectric transceiver and a mirror seat, and the photoelectric transceiver is connected with the mirror seat. The reflecting plate is installed on the mirror base, the photoelectric transceiver and the reflecting plate are ensured to be arranged in parallel, and when the wire harness passes through the space between the photoelectric transceiver and the reflecting plate, the wire harness stripping effect can be detected through the photoelectric transceiver. In addition, because the photoelectric transceiver and the reflector need to be accurately aligned to reduce the test error, the two sheet metal parts of the carrier are also provided with anchoring holes, when the carrier is used, whether the two sheet metal parts are parallel or not can be judged by directly observing whether the same beam of light penetrates through the two anchoring holes visually, and the test accuracy is improved. Therefore, the accurate mounting positions of the photoelectric transceiver and the reflector can be ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic detection devices for wire stripping machines, in particular to a wire stripping photosensitive switch. Background Art

[0002] A wire stripping machine is a machine that strips the plastic sheath and metal core of wires. It is the most widely used machine in the machinery industry, and there are many types of machines to match it according to the wire sheath strength, wire diameter, material and composition of the wire.

[0003] Generally speaking, according to the wire sheath strength of the wire (that is, the difficulty of stripping the wire sheath, the more difficult it is, the greater the stripping force, and the easier it is, the less the stripping force), the gap and pressure between the wire inlet and outlet wheels need to be adjusted. The entire adjustment process requires the operator to conduct multiple tests, and each test requires the machine to be stopped to check the sample. It is difficult to achieve the technical effect of real-time detection and real-time feedback, which seriously slows down the production progress.

[0004] The applicant proposed the present invention based on the principles of better guiding production and reducing unnecessary waste. Utility Model Content

[0005] To this end, the utility model provides a wire stripping photosensitive switch to solve the problem that the wire stripping machine in the prior art cannot perform online adjustment on the gap and pressure between the wire inlet wheel and the wire outlet wheel.

[0006] The utility model discloses a wire stripping photosensitive switch, comprising:

[0007] The bottom of the vertical pole is inserted into the base, and the top is horizontally provided with a mounting bracket, which is composed of two parallelly arranged carriers;

[0008] A reflector is provided directly below the photoelectric transceiver;

[0009] The photoelectric transceiver and the reflector are both arranged in the mounting bracket and respectively mounted on the two carriers. When the wire harness passes between the photoelectric transceiver and the reflector, the actual stripping effect of the wire harness is detected.

[0010] Furthermore, the upright pole comprises:

[0011] A telescopic rod, the tail of which is fixedly provided with a prismatic plug, the prismatic plug being suitable for being inserted into the base and cooperating with a prismatic hole vertically provided on the base;

[0012] The mounting plane is arranged at the head end of the telescopic rod, and the mounting bracket is arranged on the mounting plane.

[0013] Furthermore, the carrier includes:

[0014] Sheet metal parts, with arc notches at the tail and loading positions at the head;

[0015] A swivel hole is arranged at the center of the arc notch, and the swivel hole is rotatably arranged on the mounting plane by a pin shaft;

[0016] Wherein, a fastener is arranged in the arc groove, and the tail of the sheet metal part is fixed on the installation plane by tightening the fastener.

[0017] Furthermore, anchor holes are provided on the carrier, and the anchor holes on the two carriers are aligned.

[0018] Furthermore, a laser light source and a photosensitive element are provided in the optoelectronic transceiver, the laser light source and the photosensitive element are installed at the same position, and the laser light source is forwardly aligned with the reflective plate.

[0019] Furthermore, the reflector is mounted on a mirror base;

[0020] The mirror base comprises:

[0021] A pair of guide plates are symmetrically arranged on both sides of the base body, the guide plates and the base body are perpendicular to each other, and a reflector is placed flat on the base body;

[0022] The guide holes are arranged on the guide plates, and the guide holes on a pair of guide plates are aligned and suitable for passing the wire harness.

[0023] The utility model has the following advantages:

[0024] The wire stripping photosensitive switch disclosed in the technical solution utilizes a reflector to reflect light signals, and utilizes a photoelectric transceiver to synchronously output and receive light. When the wire stripping cable passes between the reflector and the photoelectric transceiver, the cable itself will hinder the amount of light received by the photoelectric transceiver. When the wire stripping fails, the electrical signal emitted by the photoelectric transceiver can interrupt the wire stripping machine or instruct the operator that the gap and pressure between the wire input wheel and the wire output wheel are not adjusted properly, thereby enabling online guidance of production, thereby achieving the technical effect of real-time detection and real-time feedback. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0026] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0027] Figure 1 A three-dimensional diagram of a wire stripping photosensitive switch provided by the utility model;

[0028] Figure 2 An exploded view of the wire stripping photosensitive switch provided by the utility model;

[0029] Figure 3 The working principle diagram of the optoelectronic transceiver provided by the utility model;

[0030] Figure 4 A three-dimensional diagram of the mounting bracket provided by the utility model;

[0031] Figure 5 The vehicle provided by the utility model;

[0032] Figure 6 The vertical pole provided by the utility model;

[0033] Figure 7 The mirror holder provided by the utility model;

[0034] In the figure: 1 vertical pole; 11 telescopic rod; 12 prismatic plug; 13 mounting plane; 2 base; 3 carrier; 31 sheet metal; 32 swivel hole; 33 arc notch; 34 loading position; 4 reflector; 5 optoelectronic transceiver; 51 laser light source; 52 photosensitive element; 6 anchor hole; 7 fastener; 8 mirror seat; 81 guide plate; 82 guide hole; 83 seat body. DETAILED DESCRIPTION

[0035] The following is a specific embodiment of the present invention. People familiar with the technology can easily understand the other advantages and functions of the present invention from the contents disclosed in this specification. Obviously, the described embodiment is a part of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] Please refer to Figure 1-Figure 7 The utility model discloses a wire stripping photosensitive switch, which has multiple uses. It can be connected to a PLC to output a switch quantity to a controller, and can also be connected to a device to interrupt the device or prompt an operator to supervise the production quality.

[0037] The specific technical solution of the utility model is now described.

[0038] In a specific embodiment disclosed in the present utility model, Figure 1 The wire stripping photosensitive switch includes a pole 1, a carrier 3 and a photoelectric transceiver 5, wherein the mounting bracket is composed of two parallel mounted carriers 3, the mounting bracket is arranged at the top of the pole 1, the bottom end of the pole 1 is inserted in the base 2, and the base 2 is installed in the wire stripping machine or other related equipment by bolts. In this embodiment, the two parallel mounted carriers 3 are respectively equipped with a photoelectric transceiver 5 and a reflector 4, and the reflector 4 is arranged directly below the photoelectric transceiver 5. When a wire bundle passes between the photoelectric transceiver 5 and the reflector 4, the photoelectric transceiver 5 can detect the effect of wire bundle stripping.

[0039] In this embodiment, it should be noted that Figure 3 The photoelectric transceiver 5 is provided with a laser light source 51 and a photosensitive element 52, and the laser light source 51 and the photosensitive element 52 are installed in the same position, that is, the photoelectric transceiver 5 can release and receive light synchronously and in the same direction. Since the laser light source 51 is positively aimed at the reflector 4, the laser released by the laser light source 51 is reflected by the reflector 4 and irradiated onto the photosensitive element 52, causing the resistance value of the photoresistor to change, and the stripped wire harness blocks the propagation of light. If the wire harness stripping fails, resulting in the outer skin of the wire harness not falling off, it will inevitably lead to insufficient light entering the photosensitive element 52, thereby causing changes in physical quantities such as the resistance value or voltage of the photosensitive element 52. This change is converted into a signal that can be received by the transistor through the amplifier, and the device can be switched on and off.

[0040] In some embodiments, Figure 5 The carrier 3 includes a sheet metal part 31 and a swivel hole 32, wherein the sheet metal part 31 is a plate body with a right angle, a loading position 34 is arranged at the head end of the sheet metal part 31, and the position of the loading position 34 is used to install the reflector 4 or the photosensitive element 52, and an arc groove 33 is arranged at the tail of the sheet metal part 31, and a swivel hole 32 is arranged at the center of the arc groove 33, and the swivel hole 32 is arranged on the installation plane 13 of the vertical pole 1 through a pin shaft rotation, thereby allowing the sheet metal part 31 to rotate around the swivel hole 32, and at the same time, a fastener 7 is arranged in the arc groove 33. When the sheet metal part 31 needs to be fixed, the fastener 7 can be tightened to generate a pre-tightening force to fix the tail of the sheet metal part 31 on the installation plane 13.

[0041] In this embodiment, if Figure 4The two sheet metal parts 31 are used to install the photoelectric transceiver 5 and the reflector 4. Since the photoelectric transceiver 5 and the reflector 4 need to be accurately aligned to reduce the test error, anchor holes 6 are set on the two sheet metal parts 31 of the carrier 3. When in use, it is possible to directly visually observe whether the two anchor holes 6 pass through the same beam of light, and then determine whether the two sheet metal parts 31 are parallel, thereby ensuring that the photoelectric transceiver 5 and the reflector 4 are accurately installed.

[0042] In one embodiment disclosed in the present utility model, Figure 6 , the vertical pole 1 is a rod body of fixed length connecting the base 2 and the mounting bracket. Optionally, the vertical pole 1 can also be an assembly structure, specifically including a telescopic rod 11, a prismatic plug 12 and a mounting plane 13, wherein the telescopic rod 11 is a sleeve with adjustable length, and a prismatic plug 12 is fixedly provided at the tail of the telescopic rod 11, and the prismatic plug 12 is suitable for being inserted into the base 2 and matched with the prism hole vertically provided on the base 2, thereby adjusting the rotation angle of the prismatic plug 12 and the telescopic rod 11 by rotating and plugging, and since the head end of the telescopic rod 11 is provided with a mounting plane 13, and a mounting bracket is provided on the mounting plane 13, the position and posture of the mounting bracket can be adjusted.

[0043] In some embodiments, Figure 7 , the reflector 4 is mounted on the mirror base 8, wherein the mirror base 8 includes a pair of guide plates 81 and guide holes 82. First, a pair of guide plates 81 are symmetrically arranged on both sides of the base 83, and the guide plates 81 and the base 83 are perpendicular to each other, and the reflector 4 is placed flat on the base 83, so that the guide plates 81 play a light shielding role to prevent external light from interfering with the photosensitive element. In addition, guide holes 82 are arranged on the guide plates 81, and the guide holes 82 on the pair of guide plates 81 are aligned with each other and suitable for passing the wire harness, so that the wire harness and the reflector 4 remain parallel, preventing the problem of false triggering of the photoelectric transceiver 5 due to the bending and tilting of the wire harness.

[0044] Although the utility model has been described in detail above with general descriptions and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements can be made to the utility model. Therefore, these modifications or improvements made without departing from the spirit of the utility model are within the scope of protection claimed by the utility model.

Claims

1. A stripping photosensitive switch, characterized in that: include: A vertical pole (1) is inserted at its bottom onto a base (2), and a mounting bracket is horizontally arranged at its top, wherein the mounting bracket is composed of two carriers (3) arranged in parallel; A reflector (4) is arranged directly below the photoelectric transceiver (5); The photoelectric transceiver (5) and the reflector (4) are both arranged in a mounting bracket and respectively mounted on the two carriers (3). When the wire harness passes between the photoelectric transceiver (5) and the reflector (4), the stripping effect of the wire harness is detected.

2. The stripping photosensitive switch according to claim 1, characterized in that: The upright pole (1) comprises: A telescopic rod (11) having a prismatic plug (12) fixedly disposed at its tail end, wherein the prismatic plug (12) is suitable for being inserted into the base (2) and being matched with a prismatic hole vertically disposed on the base (2); The mounting plane (13) is arranged at the head end of the telescopic rod (11), and the mounting bracket is arranged on the mounting plane (13).

3. The stripping photosensitive switch according to claim 2, characterized in that: The carrier (3) comprises: The sheet metal part (31) is provided with an arc notch (33) at the rear end and a loading position (34) at the front end; A swivel hole (32) is arranged at the center of the circular arc slot (33), and the swivel hole (32) is rotatably arranged on the mounting plane (13) through a pin shaft; A fastener (7) is provided in the arc notch (33), and the tail of the sheet metal part (31) is fixed on the mounting plane (13) by tightening the fastener (7).

4. The stripping photosensitive switch according to claim 1, characterized in that: Anchor holes (6) are provided on the carrier (3), and the anchor holes (6) on the two carriers (3) are aligned.

5. The stripping photosensitive switch according to claim 1, characterized in that: A laser light source (51) and a photosensitive element (52) are arranged in the photoelectric transceiver (5); the laser light source (51) and the photosensitive element (52) are installed at the same position, and the laser light source (51) is forwardly aligned with the reflective plate (4).

6. The stripping photosensitive switch according to claim 1, characterized in that: The reflector (4) is mounted on a mirror base (8); The mirror base (8) comprises: A pair of guide plates (81) are symmetrically arranged on both sides of the base (83), the guide plates (81) and the base (83) are perpendicular to each other, and a reflective plate (4) is placed flat on the base (83); The guide holes (82) are arranged on the guide plates (81), and the guide holes (82) on a pair of guide plates (81) are aligned and suitable for passing the wire harness.