Graphene heating unit and heating combined pad

By using the graphene heating layer and fabric layer in the heating device to combine the cable heating element and the fitting groove structure, the problems of slow heating speed and poor uniformity of traditional electric heating wires are solved, and the efficient heating effect of the graphene heating unit is achieved.

CN222869062UActive Publication Date: 2025-05-13SHANGHAI LIWUSHENG NANO TECH CO LTD
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Patent Information

Application Number
CN202421701169.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-05-13
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

Traditional electric heating wires have problems such as slow heating speed, low heating efficiency, poor heating uniformity and difficulty in meeting different size requirements.

Method used

A graphene heating layer and a fabric layer covering both sides of the graphene heating layer are used, combined with cable heating elements and a mesh groove structure to form a graphene heating unit, and a combined structure of male and female units achieves a detachable connection and custom heating area.

Benefits of technology

It achieves smooth and comfortable, fast heating speed, uniform temperature and high heat conversion efficiency, and can provide better heating effects under the same energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of heating devices, and particularly relates to a graphene heating unit and a heating combined pad, which comprise a graphene heating layer and fabric layers covering two sides of the graphene heating layer, the graphene heating layer comprises a graphene fabric layer and a cable heating element, and the cable heating element comprises a resistance wire and a graphene cable sheath wrapping the resistance wire; the graphene fabric layer is provided with an embedding groove, and the cable heating element is embedded in the embedding groove. The graphene heating unit provided by the utility model has the effects of flatness, comfort, high heating speed, uniform temperature and high thermal conversion efficiency, and can provide a better heating effect under the same energy consumption.
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Description

Technical Field

[0001] The utility model belongs to the field of heating devices, and specifically relates to a graphene heating unit and a heating combination pad. Background Art

[0002] Traditional electric heating wire heating currently has some limitations. First, its heating speed is slow and the heating energy efficiency is relatively low; second, the heating uniformity is poor, and local overheating or uneven temperature is prone to occur. In addition, once some electric heating wire products are processed, their size is fixed, which makes it difficult to meet the heating requirements of different sizes. In response to the existing problems, a graphene heating unit and a heating combination pad are provided. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a graphene heating unit and a heating combination pad which are flat and comfortable, have a fast heating speed, a uniform temperature and a high heat conversion efficiency.

[0004] The utility model provides a graphene heating unit, comprising a graphene heating layer and a fabric layer covering both sides of the graphene heating layer;

[0005] The graphene heating layer includes a graphene fabric layer and a cable heating element, and the cable heating element includes a resistance wire and a graphene cable sheath wrapped outside the resistance wire; an embedding groove is provided on the graphene fabric layer, and the cable heating element is embedded in the embedding groove.

[0006] Furthermore, the cable heating element is any one of a U-shaped, a serpentine or a disc shape, or a combination of two or more thereof.

[0007] Furthermore, the engaging groove is a through groove or a groove.

[0008] Furthermore, a breathable inner layer is arranged between at least one of the graphene heating layers and the fabric layer.

[0009] Furthermore, the fabric layer and the graphene fabric layer are subjected to peripheral edge sealing treatment.

[0010] The utility model also provides a graphene heating combination pad, comprising a male unit and a female unit;

[0011] The male unit comprises the graphene heating unit and a male connection structure arranged on the side of the graphene heating unit, and the male connection structure is also provided with a first connection plug electrically connected to the cable heating element;

[0012] The female unit comprises the graphene heating unit and a female connection structure arranged on the side of the graphene heating unit, and the female connection structure is also provided with a second connection plug electrically connected to the cable heating element;

[0013] The male unit and the female unit are detachably connected to each other through the male connection structure and the female connection structure, and are electrically connected to each other through the first connection plug and the second connection plug.

[0014] Furthermore, the male connection structure includes a first convex fabric layer protruding from the side of the graphene heating unit, and a first Velcro mother patch is provided on one side of the first convex fabric layer, and a first Velcro child patch is provided on the other side;

[0015] The female connection structure comprises a second outer convex fabric layer protruding from the upper and lower ends of the side of the graphene heating unit, and a receiving cavity is formed between the two second outer convex fabric layers, a second Velcro female patch is arranged on the inner side of one of the second outer convex fabric layers, and a second Velcro sub-patch is arranged on the inner side of the other second outer convex fabric layer;

[0016] When the male unit and the female unit cooperate, the first outwardly convex fabric layer is embedded in the accommodating cavity, and the first Velcro female patch and the second Velcro child patch cooperate, and the first Velcro child patch and the second Velcro female patch cooperate.

[0017] Furthermore, when the male unit and the female unit are matched, the outer sides of the two second outer convex fabric layers are flush with the end faces of the graphene heating units of the male unit and the female unit.

[0018] Furthermore, the first connecting plug and the second connecting plug are connected in the accommodating cavity.

[0019] Furthermore, the male unit and the female unit are both rectangular structures;

[0020] The male connection structure and the first connection plug are arranged around the male unit;

[0021] The female connection structure and the second connection plug are arranged around the female unit.

[0022] The beneficial effect of the utility model is that the graphene heating unit provided by the utility model has the effects of flatness and comfort, fast heating speed, uniform temperature and high heat conversion efficiency, and can provide better heating effect under the same energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Attached Figure 1 This is a front view of the graphene heating unit in the utility model;

[0024] Attached Figure 2It is a schematic diagram of the explosion of the graphene heating unit in the utility model;

[0025] Attached Figure 3 It is a front cross-sectional view of the cable heating element in the utility model;

[0026] Attached Figure 4 It is a structural schematic diagram of the male unit of the graphene heating combination pad in the utility model;

[0027] Attached Figure 5 It is a top view of the male unit of the graphene heating combination pad in the utility model;

[0028] Attached Figure 6 It is a partial front view of the male unit of the graphene heating combination pad in the utility model;

[0029] Attached Figure 7 This is a schematic structural diagram of a mother unit of a graphene heating assembly pad in the utility model;

[0030] Attached Figure 8 It is a top view of the mother unit of the graphene heating combination pad in the utility model;

[0031] Attached Fig. 9 For attachment Figure 8 Middle AA section view;

[0032] Attached Fig.10 This is a schematic diagram of the matching structure of the male unit and the female unit in the utility model;

[0033] Attached Fig.11 It is a structural schematic diagram of a combination of multiple male units and female units in the utility model.

[0034] In the figure, 1-graphene heating layer; 11-graphene fabric layer; 111-embedding groove; 12-cable heating element; 121-resistance wire; 122-graphene cable sheath; 2-fabric surface layer; 3-breathable inner layer; 4-male unit; 41-male connecting structure; 411-first convex fabric layer; 412-first Velcro mother patch; 413-first Velcro sub-patch; 42-first connecting plug; 5-female unit; 51-female connecting structure; 511-second convex fabric layer; 512-second Velcro mother patch; 513-second Velcro sub-patch; 514-accommodating cavity; 52-second connecting plug. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0036] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0037] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0038] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, a physical connection, or a wireless communication connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0040] As attached Figure 1-3 As shown, the utility model also provides a graphene heating unit, which can be used alone as a heating pad, and can be used for heating in the fields of indoor / outdoor heating, functional fabrics, agricultural insulation, industrial equipment, etc., including a graphene heating layer 1 and a fabric layer 2 covering both sides of the graphene heating layer 1, and the fabric layer 2 is used to physically protect the graphene heating layer 1 and isolate the graphene heating layer 1 from the bonding part to be heated;

[0041] The graphene heating layer 1 includes a graphene fabric layer 11 and a cable heating element 12, wherein the cable heating element 12 includes a resistance wire 121 and a graphene cable sheath 122 wrapped outside the resistance wire 121. The resistance wire 121 is covered with the graphene cable sheath 122, and the high heat dissipation performance and far-infrared radiation effect of graphene can be utilized to enable the cable heating element 12 to achieve the effects of fast heating speed and high heat conversion efficiency; the graphene fabric layer 11 is provided with an embedding groove 111, and the cable heating element 12 is embedded in the embedding groove 111. Such an arrangement can, on the one hand, ensure the flatness of the graphene heating layer 1, avoid the existence of a protruding part due to the arrangement of the cable heating element 12, and improve the comfort when the graphene heating unit acts on the human body or animal body; on the other hand, the graphene fabric layer 11 can also fill the gap in the middle of the cable heating element 12, and utilize the high heat dissipation performance and far-infrared radiation effect of graphene to make the temperature of the graphene heating layer 1 uniform.

[0042] The graphene heating unit provided by the utility model has the effects of being flat and comfortable, having a fast heating speed, having a uniform temperature and having a high heat conversion efficiency, and can provide a better heating effect under the same energy consumption.

[0043] In one of the embodiments, the cable heating element 12 is any one of a U-shaped, serpentine or disc-shaped shape or a combination of more than two. Such a configuration can improve the temperature uniformity effect. Specifically, the cable heating element 12 can be laid out in one piece, or it can be composed of multiple pieces connected in series or in parallel. The specific connection method is the existing technology and is not limited here. In this embodiment, the interlocking groove 111 is a groove body of a corresponding U-shaped, serpentine or disc-shaped shape or a combination of more than two, that is, the cable heating element 12 and the interlocking groove 111 are interlocked with each other to form a flat plane, so that the entire plane of the graphene heating layer 1 has a uniform heating effect.

[0044] In one embodiment, the embedding groove 111 is a through groove or a groove. Preferably, the graphene fabric layer 11 is composed of multiple layers of graphene fabric stacked together, and each layer of graphene fabric is provided with slot holes, and multiple slot holes are stacked to form the embedding groove 111.

[0045] In one of the embodiments, a breathable inner layer 3 is provided between at least one of the graphene heating layers 1 and the fabric layer 2, thereby improving the breathability and heat permeability effects.

[0046] In one of the embodiments, the fabric layer 2 and the graphene fabric layer 11 are edge-sealed at the periphery, thereby improving the overall structural stability of the graphene heating unit.

[0047] Reference Figure 4-Attached Fig.11 The utility model also provides a graphene heating combination pad, including a male unit 4 and a female unit 5, the male unit 4 and the female unit 5 can be detachably connected, and the heating area of ​​the heating unit can be customized, which greatly improves the applicability of the graphene heating unit;

[0048] The male unit 4 includes the graphene heating unit and a male connection structure 41 disposed on the side of the graphene heating unit, and the male connection structure 41 is also provided with a first connection plug 42 electrically connected to the cable heating element 12;

[0049] The female unit 5 includes the graphene heating unit and a female connection structure 51 arranged on the side of the graphene heating unit, and the female connection structure 51 is also provided with a second connection plug 52 electrically connected to the cable heating element 12;

[0050] The male unit 4 and the female unit 5 are detachably connected to each other via the male connecting structure 41 and the female connecting structure 51, and are electrically connected to each other via the first connecting plug 42 and the second connecting plug 52. Thus, there is no need for each graphene heating unit to be electrically connected to a power source, thereby simplifying the circuit connection structure.

[0051] In one embodiment, the male connection structure 41 includes a first convex fabric layer 411 protruding from the side of the graphene heating unit. Preferably, the first convex fabric layer 411 is formed by extending two fabric layers 2 after edge sealing, and the extended parts are sewn together to form a whole. One side of the first convex fabric layer 411 is provided with a first Velcro mother patch 412, and the other side is provided with a first Velcro sub-patch 413;

[0052] The female connection structure 51 includes a second outer convex fabric layer 511 protruding from the upper and lower ends of the side of the graphene heating unit. Preferably, the second outer convex fabric layer 511 is also formed by extending the two fabric surface layers 2 after edge sealing. A receiving cavity 514 is formed between the two second outer convex fabric layers 511. A second Velcro mother patch 512 is arranged on the inner side of one of the second outer convex fabric layers 511, and a second Velcro sub-patch 513 is arranged on the inner side of the other second outer convex fabric layer 511.

[0053] When the male unit 4 and the female unit 5 cooperate, the first outer convex fabric layer 411 is embedded in the accommodating cavity 514, and the first Velcro mother patch 412 cooperates with the second Velcro sub-patch 513, and the first Velcro sub-patch 413 cooperates with the second Velcro mother patch 512. In this embodiment, the male unit 4 and the female unit 5 can be easily connected to each other flexibly, and the connection stability is high. After the connection, the male unit 4 and the female unit 5 can both be deformed to adapt to the curved surface or the heterogeneous surface to be heated. In addition, when the female unit 5 is used, transported or stored alone, the second Velcro mother patch 512 and the second Velcro sub-patch 513 can fit each other. On the one hand, the two second outer convex fabric layers 511 can be avoided from flanging, and on the other hand, the second connecting plug 52 can be protected.

[0054] In one of the embodiments, when the male unit 4 and the female unit 5 are matched, the outer sides of the two second convex fabric layers 511 are flush with the end faces of the graphene heating units of the male unit 4 and the female unit 5, that is, when the male unit 4 and the female unit 5 are matched, the front and back end faces of the male unit 4 and the female unit 5 are flat, without any protrusions or groove structures, thereby ensuring flatness and comfort for use by humans or animals.

[0055] In one of the embodiments, the first connecting plug 42 and the second connecting plug 52 are connected in the accommodating cavity 514. Such a configuration allows the first connecting plug 42 and the second connecting plug 52 to be protected in the closed accommodating cavity 514. On the one hand, loosening of the connection between the first connecting plug 42 and the second connecting plug 52 can be avoided, and on the other hand, the connection structure can be physically protected.

[0056] In one embodiment, the male unit 4 and the female unit 5 are both rectangular structures; the male unit 4 is provided with the male connection structure 41 and the first connection plug 42 around it; the female unit 5 is provided with the female connection structure 51 and the second connection plug 52 around it. Fig.11 In this embodiment, the male units 4 and the female units 5 can be arranged in a staggered rectangular array to achieve horizontal and vertical expansion. Specifically, one male unit 4 is connected to four female units 5 on all sides, and one female unit 5 is connected to four male units 4 on all sides. In this embodiment, the length direction dimension of the first convex fabric layer 411 of the male unit 4 is smaller than the end face dimension of the graphene heating unit, so that the first convex fabric layers 411 of the male unit 4 on the adjacent two side walls of the female unit 5 will not interfere with each other, ensuring the overall flatness.

[0057] The above is only an embodiment and does not limit the present invention in any way. Any person skilled in the art can make many possible changes, modifications or modifications to the present invention without departing from the scope of the present invention by using the above disclosed technical contents. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the present invention should fall within the scope of protection of the present invention.

Claims

1. A graphene heating unit, characterized in that: It comprises a graphene heating layer (1) and a fabric layer (2) covering both sides of the graphene heating layer (1); The graphene heating layer (1) comprises a graphene fabric layer (11) and a cable heating element (12); the cable heating element (12) comprises a resistance wire (121) and a graphene cable sheath (122) covering the resistance wire (121); an embedding groove (111) is provided on the graphene fabric layer (11), and the cable heating element (12) is embedded in the embedding groove (111).

2. The graphene heating unit according to claim 1, characterized in that: The cable heating element (12) is in the shape of a U-shaped, a snake-shaped or a disc-shaped, or a combination of two or more thereof.

3. The graphene heating unit according to claim 1, characterized in that: The engaging groove (111) is a through groove or a groove.

4. The graphene heating unit according to claim 1, characterized in that: A breathable inner layer (3) is provided between at least one of the graphene heating layers (1) and the fabric surface layer (2).

5. The graphene heating unit according to any one of claims 1 to 3, characterized in that: The fabric layer (2) and the graphene fabric layer (11) are subjected to peripheral edge sealing treatment.

6. A graphene heating combination pad, characterized in that: It comprises a male unit (4) and a female unit (5); The male unit (4) comprises a graphene heating unit according to any one of claims 1 to 5 and a male connection structure (41) arranged on a side of the graphene heating unit, and the male connection structure (41) is also provided with a first connection plug (42) electrically connected to the cable heating element (12); The mother unit (5) comprises a graphene heating unit according to any one of claims 1 to 5 and a mother connection structure (51) arranged on a side of the graphene heating unit, and the mother connection structure (51) is also provided with a second connection plug (52) electrically connected to the cable heating element (12); The male unit (4) and the female unit (5) are detachably connected to each other via the male connection structure (41) and the female connection structure (51), and are electrically connected to each other via the first connection plug (42) and the second connection plug (52).

7. The graphene heating assembly pad according to claim 6, characterized in that: The male connection structure (41) comprises a first outwardly convex fabric layer (411) protruding from a side of the graphene heating unit, one side of the first outwardly convex fabric layer (411) is provided with a first Velcro mother patch (412), and the other side is provided with a first Velcro child patch (413); The female connection structure (51) comprises a second outer convex fabric layer (511) protruding from the upper and lower ends of the side of the graphene heating unit, and a receiving cavity (514) is formed between the two second outer convex fabric layers (511), and a second Velcro mother patch (512) is arranged on the inner side of one of the second outer convex fabric layers (511), and a second Velcro sub-patch (513) is arranged on the inner side of the other second outer convex fabric layer (511); When the male unit (4) and the female unit (5) are matched, the first outer convex fabric layer (411) is embedded in the accommodating cavity (514), and the first Velcro mother patch (412) and the second Velcro child patch (513) are matched, and the first Velcro child patch (413) and the second Velcro mother patch (512) are matched.

8. The graphene heating combination pad as claimed in claim 7, characterized in that When the male unit (4) and the female unit (5) are matched, the outer sides of the two second outer convex fabric layers (511) are flush with the end faces of the graphene heating units of the male unit (4) and the female unit (5).

9. The graphene heating assembly pad according to claim 7, characterized in that: The first connecting plug (42) and the second connecting plug (52) are connected in the accommodating cavity (514).

10. The graphene heating combination pad according to any one of claims 6 to 9, characterized in that: The male unit (4) and the female unit (5) are both rectangular structures; The male unit (4) is provided with the male connection structure (41) and the first connection plug (42) on all four sides; The female connection structure (51) and the second connection plug (52) are arranged around the female unit (5).