Cleaning equipment for gear shaft

Abstract

The utility model relates to cleaning equipment for a gear shaft. The cleaning equipment comprises a supplied material conveying line, processing equipment and a cleaning conveying line, an output conveying line is arranged at the output end of the cleaning conveying line, and conveying is conducted between the cleaning conveying line and the output conveying line through a transfer mechanism. The cleaning conveying line comprises a first rack, a first chain conveying mechanism and a cleaning mechanism, the first chain conveying mechanism is arranged on the first rack in a transmission mode, a water collecting tank is arranged in the middle of the first rack and used for storing cutting fluid left after cleaning, and the cleaning mechanism is installed on the edge of the upper portion of the first rack and used for cleaning the cutting fluid left after cleaning. And the cleaning mechanism is positioned above the water collecting tank. Compared with a traditional gear shaft cleaning system, the gear shaft cleaning system has the advantages of being high in adaptability, easy to operate and the like, devices for cleaning cutting fluid are arranged on the conveying line, the structure is compact, efficiency is high, the gear shaft containing supports can be flexibly arranged according to the types of shafts, and the gear shaft cleaning system adapts to conveying and cleaning work of gear shafts of different models.

Description

Technical Field

[0001] The utility model belongs to the technical field of automobile component processing, in particular to a cleaning device for a gear shaft. Background Art

[0002] The gear shaft is an important component of the automobile transmission, used to support the gears so that the meshing gears can smoothly transmit power. After machining, the gear shaft will inevitably be attached with oil, iron filings and other debris, so the cleaning process is essential.

[0003] However, the gear shaft cleaning method is usually manual cleaning, which is time-consuming and labor-intensive, and often causes omissions. In addition, some mechanical cleaning methods are inconvenient when transferring and cleaning gear shafts of different models, and may cause unstable placement.

[0004] In view of this, a cleaning device for a gear shaft is proposed. Utility Model Content

[0005] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the utility model to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.

[0006] In view of the following technical problems in the existing technology: However, the gear shaft is usually cleaned manually, which is time-consuming and labor-intensive, and omissions often occur. In addition, some mechanical cleaning methods are used, which is inconvenient when transferring and cleaning gear shafts of different models, and may cause unstable placement.

[0007] In order to solve the above technical problems, the utility model provides the following technical solutions: a gear shaft cleaning device, comprising an incoming material conveying line, processing equipment and a cleaning conveying line;

[0008] An output conveyor line is provided at the output end of the cleaning conveyor line, and the cleaning conveyor line and the output conveyor line are transferred via a transfer mechanism;

[0009] The cleaning conveyor line includes a frame, a chain conveyor mechanism and a cleaning mechanism, wherein the chain conveyor mechanism is transmission-type arranged on the frame, a water collecting tank is arranged in the middle of the frame, wherein the water collecting tank is used to store the residual cutting fluid for cleaning, a cleaning mechanism is installed at the upper edge of the frame, and the cleaning mechanism is located above the water collecting tank, wherein the cleaning mechanism is used to clean the gear shaft, and the incoming conveyor line, the cleaning conveyor line and the output conveyor line are all equipped with a placing rack, wherein the placing rack is used to place the gear shaft;

[0010] The cleaning mechanism includes a supporting frame 1, a transverse frame 1, a semicircular frame and a nozzle, wherein the transverse frame 1 is assembled on one side of the top end of the supporting frame 1;

[0011] The display rack includes a bottom plate, a carrying plate and a slot. The bottom plate is movably connected to a plurality of carrying plates, which are suitable for placing gear shafts of different lengths. The slot is provided on the surface of the carrying plate.

[0012] The transfer mechanism includes a second support frame, a second transverse frame, a rotating cylinder and a clamping plate. The second transverse frame is installed on one side of the top end of the second support frame. The second transverse seat is slidably set on the second transverse frame. The outer side of the second transverse seat is docked with a second dual-axis cylinder.

[0013] As an optimal technical solution for a gear shaft cleaning device, the bottom end of the support frame 1 is installed with the upper edge of the frame 1, a transverse seat 1 slides on the outside of the transverse frame 1, a dual-axis cylinder 1 is installed on the outside of the transverse seat 1, and the output end of the dual-axis cylinder 1 is docked with a semicircular ring frame.

[0014] As an optimal technical solution for a gear shaft cleaning device, the semicircular ring frame is semicircular in shape, and mounting frames are provided at both ends and the outer side of the middle section of the semicircular ring frame. A nozzle is installed on the mounting frame, and the spraying range of the output end of the nozzle is arc-shaped, which can better clean the gear shaft.

[0015] As an optimal technical solution for a gear shaft cleaning device, the card slot is "V"-shaped, and the largest size of the card slot is an opening, which can accommodate gear shafts of three different sizes.

[0016] As an optimal technical solution for a gear shaft cleaning device, the rotating cylinder is installed at the output end of the dual-axis cylinder 2, and the bottom end of the rotating cylinder is rotatably configured with a parallel opening and closing cylinder. Under the action of the rotating cylinder controlling the rotation of the parallel opening and closing cylinder, the gear shaft between the two clamping plates can be clamped and rotated at a certain angle.

[0017] As an optimal technical solution for a gear shaft cleaning device, the clamping plate is placed at the output end of a parallel opening and closing cylinder, and clamping ribs are provided at both ends of the clamping plate. The two clamping plates are controlled by the parallel opening and closing cylinder to move relative to each other, so as to clamp gear shafts of different sizes.

[0018] As an optimal technical solution for a gear shaft cleaning device, the output conveyor line includes a second frame and a second chain conveyor mechanism, and the second chain conveyor mechanism is arranged on the second frame.

[0019] The beneficial effects of the present invention are as follows: compared with the traditional gear shaft cleaning system, this solution has the advantages of strong adaptability and simple operation. The device for cleaning the cutting fluid is arranged on the conveyor line, with a compact structure and high efficiency. The gear shaft placement support can be flexibly arranged according to the type of shaft, adapting to the transmission and cleaning work of gear shafts of different models.

[0020] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be achieved and obtained through the structures particularly pointed out in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0023] Figure 2 This is a schematic diagram of the utility model after the shell is hidden.

[0024] Figure 3 This is a schematic diagram of the cleaning conveying line of the present invention.

[0025] Figure 4 This is a schematic diagram of the water retaining plate of the present invention after being hidden.

[0026] Figure 5 This is a schematic diagram of the cleaning mechanism of the present invention.

[0027] Figure 6 It is a schematic diagram of the transfer mechanism of the present utility model.

[0028] Figure 7 This is a schematic diagram of the output transmission line of the present utility model.

[0029] Figure 8 This is a schematic diagram of the load-bearing plate of the present invention.

[0030] Figure 9 This is a schematic diagram of the nozzle of the present invention.

[0031] Reference numerals:

[0032] 100, Incoming material conveyor line; 200, Processing equipment; 300, Cleaning conveyor line; 301, Frame 1; 302, Chain conveyor mechanism 1; 303, Water collecting trough; 304, Water baffle; 305, Cleaning mechanism; 3051, Support frame 1; 3052, Transverse frame 1; 3053, Transverse seat 1; 3054, Dual-axis cylinder 1; 3055, Semi-circular ring frame; 3056, Mounting frame; 3057, Nozzle; 306, Swing Rack; 3061, bottom plate; 3062, load-bearing plate; 3063, card slot; 400, transfer mechanism; 401, support frame 2; 402, transverse frame 2; 403, transverse seat 2; 404, dual-axis cylinder 2; 405, rotary cylinder; 406, parallel opening and closing cylinder; 407, clamping plate; 408, clamping rib; 500, output conveyor line; 501, frame 2; 502, chain conveyor mechanism 2; 600, outer shell. DETAILED DESCRIPTION

[0033] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0034] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0035] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it designate a separate or selective embodiment that is mutually exclusive with other embodiments.

[0036] Furthermore, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, cross-sectional views of device structures may be partially enlarged and not to scale when describing embodiments of the present invention. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, the three-dimensional dimensions of length, width, and depth should be included.

[0037] Example 1

[0038] Reference Figure 1 、 2, 3 and 7, including an incoming material conveyor line 100, a processing device 200 and a cleaning conveyor line 300; an output conveyor line 500 is configured at the output end of the cleaning conveyor line 300, and the output conveyor line 500 includes a frame 2 501 and a chain conveying mechanism 2 502, and the chain conveying mechanism 2 502 is arranged on the frame 2 501; the cleaning conveyor line 300 includes a frame 1 301, a chain conveying mechanism 1 302 and a cleaning mechanism 305, and the chain conveying mechanism 1 302 is transmission-type arranged on the frame 1 301, a water collection tank 303 is placed in the middle of the frame 1 301, wherein the water collection tank 303 is used to store the residual cutting fluid for cleaning. A cleaning mechanism 305 is installed at the upper edge of the frame 1 301, and the cleaning mechanism 305 is above the water collection tank 303. The cleaning mechanism 305 is used to clean the gear shaft. The incoming conveyor line 100, the cleaning conveyor line 300 and the output conveyor line 500 are all equipped with a placement rack 306, wherein the placement rack 306 is used to place the gear shaft;

[0039] Example 2

[0040] Reference Figure 5 The cleaning mechanism 305 includes a support frame 3051, a transverse frame 3052, a semicircular ring frame 3055 and a nozzle 3057. The transverse frame 3052 is assembled on one side of the top of the support frame 3051; the bottom end of the support frame 3051 is installed with the upper edge of the frame 301, and a transverse seat 3053 is slid on the outside of the transverse frame 3052. A double-axis cylinder 3054 is installed on the outside of the transverse seat 3053, and the output end of the double-axis cylinder 3054 is connected to the semicircular ring frame 3055; the semicircular ring frame 3055 is semicircular in shape, and mounting frames 3056 are provided at both ends and the outside of the middle section of the semicircular ring frame 3055. A nozzle 3057 is installed on the mounting frame 3056. The spraying range of the output end of the nozzle 3057 is arc-shaped, which can better clean the gear shaft;

[0041] Example 3

[0042] Reference Figure 5 and 7 The display rack 306 includes a bottom plate 3061, a supporting plate 3062 and a card slot 3063. A plurality of supporting plates 3062 are movably connected to the bottom plate 3061, which is suitable for placing gear shafts of different lengths. The card slot 3063 is opened on the surface of the supporting plate 3062; the card slot 3063 is "V"-shaped, and the large size of the card slot 3063 is an opening, which can be used to place gear shafts of three different sizes.

[0043] Example 4

[0044] Reference Figure 6The cleaning conveyor line 300 and the output conveyor line 500 are transferred through the transfer mechanism 400. The transfer mechanism 400 includes a support frame 401, a transverse frame 402, a rotary cylinder 405 and a clamping plate 407. The transverse frame 402 is installed on one side of the top of the support frame 401. The transverse seat 403 is slidably set on the transverse frame 402. The outer side of the transverse seat 403 is docked with a double-axis cylinder 404; the rotary cylinder 405 is installed at the output end of the double-axis cylinder 404. The bottom end of the rotating cylinder 405 is rotatably equipped with a parallel opening and closing cylinder 406. Under the action of the rotating cylinder 405 controlling the rotation of the parallel opening and closing cylinder 406, the gear shaft between the two clamping plates 407 can be clamped and rotated at an angle; the clamping plate 407 is placed at the output end of the parallel opening and closing cylinder 406, and clamping ribs 408 are provided at both ends of the clamping plate 407. The two clamping plates 407 are controlled by the parallel opening and closing cylinder 406 to move relative to each other, so as to clamp gear shafts of different sizes.

[0045] Working principle:

[0046] 1. The gear shaft to be processed is conveyed to the processing equipment 200 via the incoming material conveyor line 100 for processing. The multiple adjustable bearing plates 3062 on the bottom plate 3061 can be adapted to three different types of gear shafts. Under the action of the clamping groove 3063, the gear shaft has a stepped position. The bearing plate 3062 on one side is higher at the ends of the gear shaft and lower in the middle. The bearing plate 3062 on the other side only serves as a support, thereby preventing the gear shaft from displacement and instability.

[0047] 2. Parts that have passed the inspection are placed on the cleaning conveyor line 300. When they are transported to the cleaning mechanism 305, the transverse frame 3052 and the dual-axis cylinder 3054 enable the nozzle 3057 to be evenly spaced outside the gear shaft. The nozzle 3057 is connected to the air pipe and can be blown to clean the gear shaft through fan-shaped spraying.

[0048] 3. The water collection tank 303 can store and centrally process the residual cutting fluid left after the nozzle 3057 blows off the gear shaft;

[0049] 4. When the parts that have been cleaned by air blowing arrive at the end of the cleaning conveyor line 300, the transfer mechanism 400 starts working. The dual-axis cylinder 404 controls the rotary cylinder 405 to perform telescopic movement. The parallel opening and closing cylinder 406 controls the clamping plate 407 and the clamping rib 408 to grab the gear shaft. The rotary cylinder 405 controls the parallel opening and closing cylinder 406 to rotate the angle, thereby conveying the gear shaft to the output conveyor line 500.

[0050] 5. Multiple clamping ribs 408 of different sizes are designed on the clamping plate 407 to adapt to different types of gear shafts.

[0051] It will be understood that in the development of any actual embodiment, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but for those of ordinary skill having the benefit of this disclosure, the development effort will be a routine task of design, fabrication, and production without undue experimentation.

[0052] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.

Claims

1. A cleaning device for a gear shaft, characterized in that: It comprises a material conveying line (100), processing equipment (200), a cleaning conveying line (300) and a housing (600); An output conveyor line (500) is arranged at the output end of the cleaning conveyor line (300), and the cleaning conveyor line (300) and the output conveyor line (500) are transferred via a transfer mechanism (400); The cleaning conveyor line (300) comprises a frame (301), a chain conveyor mechanism (302) and a cleaning mechanism (305); the chain conveyor mechanism (302) is arranged on the frame (301) in a driving manner; a water collecting tank (303) is arranged in the middle of the frame (301); a cleaning mechanism (305) is installed at the upper edge of the frame (301); a water baffle (304) is arranged outside the cleaning mechanism (305); the cleaning mechanism (305) is located above the water collecting tank (303); and a placing rack (306) is arranged on the incoming material conveyor line (100), the cleaning conveyor line (300) and the output conveyor line (500); The cleaning mechanism (305) comprises a support frame (3051), a transverse frame (3052), a semicircular ring frame (3055) and a nozzle (3057), wherein the transverse frame (3052) is mounted on one side of the top end of the support frame (3051); The display rack (306) comprises a bottom plate (3061), a carrying plate (3062) and a card slot (3063); a plurality of carrying plates (3062) are movably connected to the bottom plate (3061); and the card slot (3063) is provided on the surface of the carrying plate (3062); The transfer mechanism (400) includes a supporting frame (401), a transverse frame (402), a rotating cylinder (405) and a clamping plate (407). The transverse frame (402) is installed on one side of the top end of the supporting frame (401). A transverse seat (403) is slidably arranged on the transverse frame (402). A double-axis cylinder (404) is installed on the outer side of the transverse seat (403).

2. The cleaning device for the gear shaft according to claim 1, characterized in that: The bottom end of the support frame (3051) is installed with the upper edge of the frame (301), and a transverse seat (3053) is slidably arranged on the outer side of the transverse frame (3052), and a double-axis cylinder (3054) is installed on the outer side of the transverse seat (3053), and the output end of the double-axis cylinder (3054) is connected with a semicircular ring frame (3055).

3. The cleaning device for the gear shaft according to claim 1, characterized in that: The semicircular ring frame (3055) is semicircular in shape, and mounting frames (3056) are arranged at both ends and the outer side of the middle section of the semicircular ring frame (3055). A spray head (3057) is mounted on the mounting frame (3056), and the spraying range of the output end of the spray head (3057) is arc-shaped.

4. The cleaning device for a gear shaft according to claim 1, characterized in that: The card slot (3063) is in a "V" shape, and the major dimension of the card slot (3063) is an opening.

5. The cleaning device for the gear shaft according to claim 1, characterized in that: The rotating cylinder (405) is installed at the output end of the second double-axis cylinder (404), and the bottom end of the rotating cylinder (405) is rotatably provided with a parallel opening and closing cylinder (406).

6. The cleaning device for a gear shaft according to claim 1, characterized in that: The clamping plate (407) is arranged at the output end of the parallel opening and closing cylinder (406), and clamping ribs (408) are arranged at both ends of the clamping plate (407).

7. The cleaning device for a gear shaft according to claim 1, characterized in that: The output conveying line (500) comprises a frame 2 (501) and a chain conveying mechanism 2 (502), and the chain conveying mechanism 2 (502) is arranged on the frame 2 (501).

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