Cleaning and dust removing device for die steel machining

By designing a cleaning and dust removal device on the mold steel processing equipment, the problems of low efficiency and incompleteness of traditional cleaning methods are solved, and efficient iron filings and dust cleaning is achieved, reducing environmental pollution and safety hazards.

CN222872913UActive Publication Date: 2025-05-16QINGDAO DEXIN YICHANG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421716629.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-05-16
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The cleaning method after traditional mold steel is inefficient and cannot completely remove iron filings and dust, which affects the accuracy and service life of the mold, and also has environmental pollution and safety hazards.

Method used

A cleaning and dust removal device for mold steel processing is designed, including setting up mounting seats on both sides of the frame to be cleaned, equipped with a cleaning box, a cleaning nozzle and a magnetic suction roller. The magnetic suction roller is equipped with spiral blades for automatic guide discharge ports, and the cleaning box can adjust the opening size.

Benefits of technology

It improves cleaning efficiency and coverage, realizes centralized adsorption and automatic collection of iron filings, reduces scattering and secondary pollution of iron filings, simplifies the operation process, and improves the convenience of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cleaning and dust removal, and provides a cleaning and dust removal device for die steel processing, which comprises two mounting seats, a cleaning device and a dust removal device, the two mounting seats are both used for being arranged on a rack to be cleaned and are respectively positioned on two sides of the rack to be cleaned; the number of the cleaning parts is two, the two cleaning parts are respectively arranged on the mounting seat, each cleaning part comprises a cleaning box arranged on the body of the mounting seat, the cleaning box is provided with a mounting cavity and an opening, and the openings of the two cleaning boxes are correspondingly arranged; the plurality of cleaning nozzles are arranged on the cleaning box at intervals, and the plurality of cleaning nozzles are used for cleaning the rack to be cleaned; and the magnetic suction roller is rotationally arranged in the mounting cavity. By means of the technical scheme, the problems that in the related technology, after die steel machining, the cleaning efficiency of machines and die steel is low, and cleaning is not thorough are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning and dust removal, and specifically relates to a cleaning and dust removal device for die steel processing. Background Art

[0002] After traditional mold steel processing, manual cleaning or simple mechanical cleaning methods may be used. These methods may be inefficient and cannot completely remove the iron filings and dust generated during the processing process. Existing technologies may not be able to clean the fine parts of the mold steel surface, resulting in incomplete cleaning, affecting the precision and service life of the mold. Traditional cleaning methods may generate a large amount of cleaning wastewater and exhaust gas, causing environmental pollution. Manual cleaning or simple mechanical cleaning may pose safety hazards, such as operators being exposed to harmful chemicals or being injured during the cleaning process. Existing cleaning equipment may lack automation functions and require manual operation, increasing labor intensity and operational complexity. Existing technologies may not meet the needs of high-efficiency, high-quality cleaning, especially in large-scale production environments. Traditional methods may not have an effective mechanism for collecting and processing iron filings, resulting in the scattering of iron filings, affecting the working environment and subsequent processing procedures. Utility Model Content

[0003] The utility model provides a cleaning and dust removal device for die steel processing, which solves the problems of low efficiency and incomplete cleaning of machinery and die steel after die steel processing in the related art.

[0004] The technical solution of the utility model is as follows:

[0005] A cleaning and dust removal device for die steel processing, comprising:

[0006] There are two mounting seats, both of which are used to be arranged on the rack to be cleaned and are respectively located on both sides of the rack to be cleaned;

[0007] There are two cleaning parts, which are respectively arranged on the mounting seat, and the cleaning parts include:

[0008] A cleaning box is arranged on the mounting seat, the cleaning box has a mounting cavity, and the cleaning box has an opening, and the openings of the two cleaning boxes are arranged correspondingly;

[0009] There are a plurality of cleaning nozzles, which are arranged at intervals on the cleaning box, and are used to clean the rack to be cleaned;

[0010] A magnetic roller is rotatably arranged in the installation cavity, and the magnetic roller is used for absorbing iron filings.

[0011] Optionally, the cleaning box has a discharge port, and the cleaning unit further includes:

[0012] A spiral blade is arranged on the magnetic suction roller, and the spiral blade is used to rotate with the magnetic suction roller, and the spiral direction of the spiral blade is toward the discharge port.

[0013] Optionally, the cleaning nozzle includes an air jet head and a water jet head.

[0014] Optionally, the cleaning element further includes:

[0015] A baffle is rotatably arranged on the cleaning box and is located at the opening. After the baffle is rotated, it is used to open or close the opening.

[0016] Optionally, the cleaning box has a groove, and the cleaning member further comprises:

[0017] A slide rail is arranged on the mounting seat, and the cleaning box is slidably arranged on the slide rail through the groove.

[0018] Optionally, the mounting seat includes:

[0019] A clamping plate, used to be arranged on the rack to be cleaned, the clamping plate having a clamping gap, and the clamping gap is used to be arranged on the side wall of the tabletop of the rack to be cleaned;

[0020] A lead screw is rotatably disposed on the clamping plate;

[0021] The abutment member is arranged on the lead screw. After the lead screw rotates, the abutment member rotates along with the lead screw. The abutment member is used to adjust the size of the clamping gap.

[0022] Optionally, after the baffle rotates on the cleaning box, it is used to be arranged on the tabletop of the rack to be cleaned with or without overlapping. After the baffle is overlapped on the tabletop of the rack to be cleaned, it is used to guide iron filings.

[0023] Optionally, also include:

[0024] A knob is arranged on the lead screw.

[0025] The working principle and beneficial effects of the utility model are:

[0026] In this embodiment, by providing mounting bases on both sides of the rack to be cleaned, a symmetrical cleaning layout is achieved, which helps to improve the cleaning efficiency and coverage. The provision of the magnetic suction roller allows iron filings to be centrally adsorbed and collected, reducing the possibility of iron filings scattering and secondary contamination. The interval setting of the cleaning nozzles ensures that the cleaning liquid or gas can evenly cover the surface of the rack to be cleaned, thereby improving the cleaning effect. The opening design of the cleaning box allows the opening size to be adjusted according to different cleaning needs, thereby increasing the adaptability of the device. If equipped with spiral blades, the adsorbed iron filings can be automatically guided to the discharge port for discharge, thereby reducing the workload of manually cleaning the iron filings. By turning the baffle to control the opening of the cleaning box, the operating process is simplified and the ease of use is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present utility model.

[0028] Figure 1 This is a schematic diagram of the structure of the utility model from the first perspective;

[0029] Figure 2 This is a schematic diagram of the structure of the utility model from a second viewing angle.

[0030] In the figure: 1. mounting seat, 2. cleaning part, 3. cleaning box, 4. mounting cavity, 5. opening, 6. cleaning nozzle, 7. magnetic roller, 8. discharge port, 9. spiral blade, 10. baffle, 11. groove, 12. slide rail, 13. clamping plate, 14. clamping gap, 15. screw, 16. abutment, 17. knob. DETAILED DESCRIPTION

[0031] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the specific implementation methods of the utility model will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.

[0032] In order to simplify the drawings, only the parts related to the utility model are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".

[0033] In this article, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0034] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0035] Reference Figure 1-2 , is an embodiment of the utility model, and proposes

[0036] A cleaning and dust removal device for die steel processing, comprising:

[0037] There are two mounting seats 1, both of which are used to be set on the rack to be cleaned and are respectively located on both sides of the rack to be cleaned;

[0038] There are two cleaning parts 2, and the two cleaning parts 2 are respectively arranged on the mounting seat 1. The cleaning parts 2 include:

[0039] A cleaning box 3 is arranged on the mounting seat 1, the cleaning box 3 has a mounting cavity 4, and the cleaning box 3 has an opening 5, and the openings 5 ​​of the two cleaning boxes 3 are arranged correspondingly;

[0040] There are a plurality of cleaning nozzles 6, and the plurality of cleaning nozzles 6 are arranged at intervals on the cleaning box 3, and the cleaning nozzles 6 are used to clean the rack to be cleaned;

[0041] The magnetic roller 7 is rotatably disposed in the installation cavity 4, and the magnetic roller 7 is used for absorbing iron filings.

[0042] In this embodiment, by providing mounting bases 1 on both sides of the rack to be cleaned, a symmetrical cleaning layout is achieved, which helps to improve the cleaning efficiency and coverage. The provision of the magnetic roller 7 allows iron filings to be centrally adsorbed and collected, reducing the possibility of iron filings scattering and secondary contamination. The interval arrangement of the cleaning nozzles 6 ensures that the cleaning liquid or gas can evenly cover the surface of the rack to be cleaned, thereby improving the cleaning effect. The design of the opening 5 of the cleaning box 3 allows the size of the opening 5 to be adjusted according to different cleaning requirements, thereby increasing the adaptability of the device. If equipped with spiral blades 9, the adsorbed iron filings can be automatically guided to the discharge port 8 for discharge, thereby reducing the workload of manually cleaning the iron filings. By rotating the baffle 10 to control the opening 5 of the cleaning box 3, the operating process is simplified and the convenience of use is improved.

[0043] Optionally, the cleaning box 3 has a discharge port 8, and the cleaning unit 2 further includes:

[0044] The spiral blade 9 is arranged on the magnetic roller 7 , and the spiral blade 9 is used to rotate along with the magnetic roller 7 , and the spiral direction of the spiral blade 9 is toward the discharge port 8 .

[0045] In this embodiment, a spiral blade 9 is provided on the magnetic suction roller 7, so that the iron chips generated by processing the mold steel can be adsorbed by the magnetic suction roller 7, and then the iron chips are transported to the discharge port 8 under the rotation of the spiral blade 9, thereby further reducing manual operations.

[0046] Optionally, the cleaning nozzle 6 includes an air jet head and a water jet head.

[0047] In this embodiment, the cleaning nozzle 6 of this scheme includes an air jet head and a water jet head. First, the surface of the workpiece and the processing table is preliminarily cleaned by the air jet head. After blowing into the opposite cleaning box 3, the water jet head starts to spray water to perform high-pressure water spray cleaning on the workpiece and the processing table, further ensuring the cleanliness of the cleaning.

[0048] Optionally, the cleaning element 2 further includes:

[0049] The baffle 10 is rotatably disposed on the cleaning box 3 and is located at the opening 5 . After the baffle 10 is rotated, it is used to open or close the opening 5 .

[0050] In this embodiment, since there may be a large amount of water vapor and a variety of corrosive gases in the factory, a baffle 10 is provided on the cleaning box 3. The presence of the baffle 10 can seal the device when it is not used, thereby preventing water vapor and corrosive gases from damaging the device, thereby increasing the service life of the device.

[0051] Optionally, the cleaning box 3 has a groove 11, and the cleaning element 2 further includes:

[0052] The slide rail 12 is arranged on the mounting seat 1 , and the cleaning box 3 is slidably arranged on the slide rail 12 through the groove 11 .

[0053] In this embodiment, a groove 11 is provided at the bottom of the cleaning box 3, and a slide rail 12 is provided on the mounting seat 1. The cleaning box 3 can slide on the mounting seat 1, thereby further increasing the adaptability of the present solution.

[0054] Optionally, the mounting base 1 includes:

[0055] A clamping plate 13, used to be arranged on the rack to be cleaned, the clamping plate 13 has a clamping gap 14, and the clamping gap 14 is used to be arranged on the side wall of the tabletop of the rack to be cleaned;

[0056] A lead screw 15 is rotatably disposed on the clamping plate 13;

[0057] The abutment member 16 is disposed on the lead screw 15 . After the lead screw 15 rotates, the abutment member 16 rotates along with the lead screw 15 . The abutment member 16 is used to adjust the size of the clamping gap 14 .

[0058] Optionally, after the baffle 10 rotates on the cleaning box 3, it is used to be overlapped or not overlapped on the desktop of the rack to be cleaned. After the baffle 10 is overlapped on the desktop of the rack to be cleaned, it is used to guide iron filings.

[0059] Optionally, also include:

[0060] The knob 17 is arranged on the lead screw 15 .

[0061] In this embodiment, the clamping gap 14 can be accurately adjusted by the cooperation of the clamping plate 13 and the lead screw 15, ensuring the close cooperation between the cleaning box 3 and the rack to be cleaned, thereby improving the cleaning effect. The design of the lead screw 15 and the knob 17 allows the operator to quickly adjust the position of the clamping plate 13, thereby adapting to racks of different sizes and improving the versatility and flexibility of the device. The setting of the knob 17 provides a simple and intuitive adjustment method, so that the operator can easily adjust the device without complicated tools or steps. The clamping gap 14 of the clamping plate 13 can ensure that the cleaning box 3 remains stable during the cleaning process, reducing uneven cleaning or damage caused by vibration or movement. By adjusting the clamping gap 14, the device can adapt to racks of different shapes and sizes to be cleaned, increasing the scope of application of the device. The rotation and overlap design of the baffle 10 can effectively guide iron filings, prevent iron filings from scattering or blocking the cleaning channel, and keep the cleaning process smooth. The design of the clamping plate 13 and the baffle 10 allows quick disassembly and cleaning, reducing maintenance time and cost.

[0062] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A cleaning and dust removal device for die steel processing, characterized in that: include: There are two mounting seats (1), and the two mounting seats (1) are used to be arranged on the rack to be cleaned and are respectively located on both sides of the rack to be cleaned; The cleaning components (2) are provided with two cleaning components (2), the two cleaning components (2) being respectively arranged on the mounting seat (1), and the cleaning components (2) comprising: A cleaning box (3) is arranged on the mounting seat (1), the cleaning box (3) has a mounting cavity (4), and the cleaning box (3) has an opening (5), and the openings (5) of the two cleaning boxes (3) are arranged correspondingly; A plurality of cleaning nozzles (6), each of which is arranged at intervals on the cleaning box (3), and the cleaning nozzles (6) are used to clean the rack to be cleaned; A magnetic suction roller (7) is rotatably arranged in the installation cavity (4), and the magnetic suction roller (7) is used to absorb iron filings.

2. A cleaning and dust removal device for die steel processing according to claim 1, characterized in that: The cleaning box (3) has a discharge port (8), and the cleaning element (2) further comprises: A spiral blade (9) is arranged on the magnetic roller (7), and the spiral blade (9) is used to rotate with the magnetic roller (7), and the spiral direction of the spiral blade (9) is toward the discharge port (8).

3. A cleaning and dust removal device for die steel processing according to claim 1, characterized in that: The cleaning nozzle (6) comprises an air jet head and a water jet head.

4. A cleaning and dust removal device for die steel processing according to claim 1, characterized in that: The cleaning element (2) further comprises: A baffle (10) is rotatably arranged on the cleaning box (3) and is located at the opening (5). After the baffle (10) is rotated, it is used to open or close the opening (5).

5. The cleaning and dust removal device for die steel processing according to claim 1, characterized in that: The cleaning box (3) has a groove (11), and the cleaning element (2) further comprises: A slide rail (12) is arranged on the mounting seat (1), and the cleaning box (3) is slidably arranged on the slide rail (12) through the groove (11).

6. A cleaning and dust removal device for die steel processing according to claim 1, characterized in that: The mounting seat (1) comprises: A clamping plate (13) is used to be arranged on the rack to be cleaned, the clamping plate (13) has a clamping gap (14), and the clamping gap (14) is used to be arranged on the side wall of the tabletop of the rack to be cleaned; A lead screw (15) rotatably disposed on the clamping plate (13); The abutment member (16) is arranged on the lead screw (15). After the lead screw (15) rotates, the abutment member (16) rotates along with the lead screw (15). The abutment member (16) is used to adjust the size of the clamping gap (14).

7. A cleaning and dust removal device for die steel processing according to claim 4, characterized in that: After the baffle (10) rotates on the cleaning box (3), it is used to overlap or not overlap on the tabletop of the rack to be cleaned. After the baffle (10) overlaps on the tabletop of the rack to be cleaned, it is used to guide iron filings.

8. The cleaning and dust removal device for die steel processing according to claim 6, characterized in that: Also includes: A knob (17) is arranged on the lead screw (15).