Elbow water expansion device
By designing an elbow expansion device that includes bending, cleaning and water expansion structures, the problem of a large number of manual operations is solved in the prior art, the mechanized bending, cleaning and water expansion of steel pipes is realized, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421821407.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-30
AI Technical Summary
In the prior art, the pipe bending, cleaning and swelling processes require a lot of manual operation, long process flow, low production efficiency, and easy product quality problems.
An elbow expansion device including a bending structure, a cleaning structure and a water expansion structure is designed. The bending, cleaning and water expansion of the steel pipe are completed in a mechanized manner, and the overall process is completed in one step.
It reduces manual operation, improves production efficiency, reduces labor costs, and improves product quality through mechanized processing, making it more practical.
Smart Images

Figure CN222873167U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of elbow water expansion devices, in particular to an elbow water expansion device. Background Art
[0002] The durability of stainless steel water pipes has been recognized by the engineering community, and relevant parties are working on reducing wall thickness and lowering prices to facilitate further promotion. Existing stainless steel water pipes need to go through processes such as bending → cleaning → water expansion before use.
[0003] At present, an elbow water expansion device in the prior art requires manual operation for each process of bending, cleaning and water expansion. The process is long, requires a lot of manpower, has low production efficiency, is prone to product quality problems, and has poor practicality. Utility Model Content
[0004] The purpose of the utility model is to solve the problems in the prior art that when performing pipe bending, cleaning and water expansion processes, each process requires manual operation, the process flow is long, a large amount of manpower is required, the production efficiency is low, and product quality problems are prone to occur, and an elbow water expansion device is proposed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a water-expanding device for an elbow, comprising a main board, two clamping plates are symmetrically arranged on one side of the top of the main board, a bending structure for bending the pipe is arranged on the outer side of the two clamping plates, a frame is fixed to the top of the main board, the top of the frame is located above the two clamping plates and is provided with a cleaning structure for flushing the pipe, an inner cavity is opened on the other side of the top of the main board, a lower mold is installed in the inner cavity, a cylinder is installed at the top of the frame above the lower mold, the output end of the cylinder passes through the bottom end of the frame and is provided with an upper mold matching the lower mold, a water-expanding structure for water-expanding the bent pipe is arranged on the outer side of the lower mold in the main board, and legs are fixed to the four corners of the bottom end of the main board.
[0006] Preferably, the bending structure includes fixed blocks arranged on both sides of the top of the main board, a first telescopic rod is installed at opposite ends of the two fixed blocks, the two clamps are respectively installed at the output ends of the two first telescopic rods, one end of one of the fixed blocks is located on one side of the two clamps and a second telescopic rod is installed, a bending block is fixed to the output end of the second telescopic rod, third telescopic rods are installed on the inner walls on both sides of the frame, and the output ends of the two third telescopic rods are respectively fixed to the two fixed blocks.
[0007] Preferably, the cleaning structure includes a first water outlet machine installed on the top of the frame, a connecting pipe is fixed to the bottom end of the first water outlet machine, the bottom end of the connecting pipe passes through the bottom end of the frame and is fixed with a water outlet pipe, and a plurality of first nozzles are installed on the outer wall of the bottom end of the water outlet pipe, and the first nozzles are arranged above the two clamping plates.
[0008] Preferably, the water expansion structure includes two fourth telescopic rods installed on the inner wall of the inner cavity, and the output ends of the two fourth telescopic rods are respectively equipped with second nozzles matching the openings on both sides of the lower mold, and the bottom ends of the two second nozzles are fixed with flow pipes, and a second water outlet is provided under the main board, and the bottom ends of the two flow pipes pass through the bottom end of the main board and are connected to the second water outlet.
[0009] Preferably, a bracket is fixed to the bottom end of the main board, the second water outlet is installed at one end of the bracket facing the main board, and a water inlet pipe is fixed to the outer wall of the second water outlet.
[0010] Preferably, a water drop cavity is provided at the top of the main board below the water outlet pipe, a water leakage plate is fixed on the inner wall of the water drop cavity, and the top horizontal plane of the water leakage plate is parallel to the top horizontal plane of the main board.
[0011] Compared with the prior art, the advantages and positive effects of the utility model are:
[0012] In the utility model, this device achieves the integration of steel pipe cleaning, bending and water expansion through the setting of bending structure, cleaning structure and water expansion structure, and the overall process is completed in one step, does not require a large number of manual operations, reduces labor costs, improves production efficiency, and mechanized production and processing also indirectly improves product quality, making it more practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 A three-dimensional diagram of an elbow water expansion device is provided for the utility model;
[0014] Figure 2 A sectional view of the cleaning structure of an elbow water expansion device is provided for the utility model;
[0015] Figure 3 A schematic diagram of the bending structure of an elbow water expansion device is provided for the utility model;
[0016] Figure 4 The utility model provides a schematic diagram of a water expansion structure of an elbow water expansion device.
[0017] Legend: 1. Main board; 2. Clamp; 3. Frame; 4. Bending structure; 401. Fixed block; 402. First telescopic rod; 403. Second telescopic rod; 404. Bending block; 5. Third telescopic rod; 6. Cleaning structure; 601. First water outlet; 602. Connecting pipe; 603. Water outlet pipe; 604. First nozzle; 7. Inner cavity; 8. Lower mold; 9. Cylinder; 10. Upper mold; 11. Water swelling structure; 1101. Fourth telescopic rod; 1102. Second nozzle; 1103. Circulation pipe; 1104. Second water outlet; 12. Bracket; 13. Water inlet pipe; 14. Leakage plate; 15. Drain cavity; 16. Leg. DETAILED DESCRIPTION
[0018] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0019] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0020] Embodiment 1, as Figure 1-4 As shown, the utility model provides a water expansion device for an elbow, comprising a main board 1, two clamping plates 2 are symmetrically arranged on one side of the top of the main board 1, a bending structure 4 for bending the pipe is arranged on the outer side of the two clamping plates 2, a frame 3 is fixed to the top of the main board 1, the top of the frame 3 is located above the two clamping plates 2 and is provided with a cleaning structure 6 for flushing the pipe, an inner cavity 7 is opened on the other side of the top of the main board 1, a lower mold 8 is installed in the inner cavity 7, a cylinder 9 is installed on the top of the frame 3 located above the lower mold 8, an output end of the cylinder 9 passes through the bottom end of the frame 3 and is provided with an upper mold 10 matching the lower mold 8, a water expansion structure 11 for water expansion of the elbow is arranged on the outer side of the lower mold 8 in the main board 1, and legs 16 are fixed to the four corners of the bottom end of the main board 1.
[0021] The effect achieved by the entire embodiment 1 is that, through the setting of the bending structure 4, the cleaning structure 6 and the water swelling structure 11, the cleaning, bending and water swelling of the steel pipe are integrated, and the overall process is completed in one step, without the need for a large number of manual operations, thus reducing labor costs and improving production efficiency. Mechanized production and processing also indirectly improves the quality of the product, making it more practical.
[0022] Embodiment 2, as Figure 1-4As shown, the bending structure 4 includes fixed blocks 401 arranged on both sides of the top of the main board 1, and the first telescopic rods 402 are installed at opposite ends of the two fixed blocks 401. The two clamps 2 are respectively installed at the output ends of the two first telescopic rods 402, one end of one of the fixed blocks 401 is located on one side of the two clamps 2 and is installed with a second telescopic rod 403, and the output end of the second telescopic rod 403 is fixed with a bending block 404, and the inner walls on both sides of the frame 3 are installed with third telescopic rods 5, and the output ends of the two third telescopic rods 5 are respectively fixed to the two fixed blocks 401, and the cleaning structure 6 includes a first water outlet 601 installed on the top of the frame 3, and a connecting pipe 602 is fixed to the bottom end of the first water outlet 601, and the bottom end of the connecting pipe 602 passes through the bottom end of the frame 3 and is fixed with a water outlet pipe 603, and a plurality of first nozzles 604 are installed on the outer wall of the bottom end of the water outlet pipe 603, and the first nozzles 604 are arranged at Above the two splints 2, the water-expanding structure 11 includes two fourth telescopic rods 1101 installed on the inner wall of the inner cavity 7, and the output ends of the two fourth telescopic rods 1101 are respectively installed with second nozzles 1102 matching the openings on both sides of the lower mold 8, and the bottom ends of the two second nozzles 1102 are fixed with circulation pipes 1103. A second water outlet 1104 is provided below the main board 1, and the bottom ends of the two circulation pipes 1103 both penetrate the bottom end of the main board 1 and are connected with the second water outlet 1104. A bracket 12 is fixed at the bottom end of the main board 1, and the second water outlet 1104 is installed at the end of the bracket 12 facing the main board 1. A water inlet pipe 13 is fixed on the outer wall of the second water outlet 1104. A water drop cavity 15 is provided at the top of the main board 1 below the water outlet pipe 603, and a water leakage plate 14 is fixed on the inner wall of the water drop cavity 15, and the top horizontal plane of the water leakage plate 14 is parallel to the top horizontal plane of the main board 1.
[0023] The effect achieved by the entire embodiment 2 is that the operation of the two first telescopic rods 402 can drive the two clamping plates 2 to move, clamp and fix the steel pipe, and then the operation of the second telescopic rod 403 drives the bending block 404 to move, thereby bending the steel pipe. At the same time, the first water outlet 601 operates to allow water to pass through the connecting pipe 602 and the water outlet pipe 603 and be sprayed from the first nozzle 604, achieving the effect of spraying and washing the steel pipe, and achieving the effect of integrated bending and washing. After the steel pipe is bent, the synchronous operation of the two third telescopic rods 5 will drive the two fixing blocks 401 to move, thereby driving the bending held by the two clamping plates 2. The tube moves, and when it moves to the appropriate position, the two clamps 2 are loosened, allowing the bent tube to fall into the processing tank of the lower mold 8. At this time, the clamps 2 are reset, and the cylinder 9 drives the upper mold 10 to move down and fit with the lower mold 8. The two fourth telescopic rods 1101 operate synchronously, driving the two second nozzles 1102 to align and fit the two ends of the steel tube. Through the operation of the second water outlet 1104, water is sprayed from one of the second nozzles 1102, and water is sprayed and pressurized into the steel tube, so that the steel tube forms the shape of the groove in the mold, achieving the effect of water swelling. After the water swelling is completed, water flows into the second water outlet 1104 from the other second nozzle 1102 again.
[0024] In other preferred embodiments, the cleaning mechanism 6 can adopt ultrasonic cleaning technology. For example, an ultrasonic generator and an ultrasonic transducer are arranged inside the cleaning mechanism 6, so that when the ultrasonic generator and the ultrasonic transducer are started, the liquid inside the cleaning mechanism can produce small molecule high-frequency oscillations, and then spray the steel pipe through the existing ultrasonic atomizing nozzle to improve the cleaning effect of the cleaning mechanism 6.
[0025] Working principle: When the device is used, the user puts the steel pipe to be processed between the two clamping plates 2. The operation of the two first telescopic rods 402 can drive the two clamping plates 2 to move and clamp the steel pipe. Then, the operation of the second telescopic rod 403 drives the bending block 404 to move, thereby bending the steel pipe. At the same time, the first water outlet 601 operates to allow water to pass through the connecting pipe 602 and the water outlet pipe 603 and be sprayed from the first nozzle 604, thereby achieving the effect of spraying and washing the steel pipe and achieving the integrated effect of bending and washing. After the steel pipe is bent, the synchronous operation of the two third telescopic rods 5 will drive the two fixed blocks 401 to move, thereby The bent pipe clamped by the two clamps 2 is moved. When it moves to the appropriate position, the two clamps 2 are loosened, allowing the bent pipe to fall into the processing tank of the lower mold 8. At this time, the clamps 2 are reset, and the cylinder 9 drives the upper mold 10 to move down and fit with the lower mold 8. The two fourth telescopic rods 1101 operate synchronously, driving the two second nozzles 1102 to align and fit the two ends of the steel pipe. Through the operation of the second water outlet 1104, water is sprayed from one of the second nozzles 1102 to spray water and pressurize the steel pipe, so that the steel pipe forms the shape of the groove in the mold to achieve the effect of water swelling. After the water swelling is completed, water flows into the second water outlet 1104 from the other second nozzle 1102 again.
[0026] The wiring diagram of the first telescopic rod 402, the second telescopic rod 403, the third telescopic rod 5, the first water outlet 601, the cylinder 9, the fourth telescopic rod 1101 and the second water outlet 1104 in the utility model belongs to the common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use. Therefore, the control method and wiring arrangement of the first telescopic rod 402, the second telescopic rod 403, the third telescopic rod 5, the first water outlet 601, the cylinder 9, the fourth telescopic rod 1101 and the second water outlet 1104 are no longer explained in detail.
[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. An elbow water expansion device, comprising a main board (1), characterized in that: Two clamping plates (2) are symmetrically arranged on one side of the top of the main board (1), and a bending structure (4) for bending the pipe is arranged on the outer side of the two clamping plates (2). A frame (3) is fixed on the top of the main board (1), and a cleaning structure (6) for flushing the pipe is arranged on the top of the frame (3) located above the two clamping plates (2). An inner cavity (7) is opened on the other side of the top of the main board (1), and a lower mold (8) is installed in the inner cavity (7). A cylinder (9) is installed on the top of the frame (3) located above the lower mold (8), and an output end of the cylinder (9) passes through the bottom of the frame (3) and is installed with an upper mold (10) matching the lower mold (8). A water expansion structure (11) for water expansion of the bent pipe is arranged on the outer side of the lower mold (8) in the main board (1), and legs (16) are fixed to the four corners of the bottom of the main board (1).
2. The elbow water expansion device according to claim 1, characterized in that: The bending structure (4) comprises fixing blocks (401) arranged on both sides of the top of the main board (1); first telescopic rods (402) are installed at opposite ends of the two fixing blocks (401); the two clamping plates (2) are respectively installed at the output ends of the two first telescopic rods (402); one end of one of the fixing blocks (401) is located on one side of the two clamping plates (2) and a second telescopic rod (403) is installed; a bending block (404) is fixed to the output end of the second telescopic rod (403); third telescopic rods (5) are installed on the inner walls of both sides of the frame (3); and the output ends of the two third telescopic rods (5) are respectively fixed to the two fixing blocks (401).
3. The elbow water expansion device according to claim 1, characterized in that: The cleaning structure (6) comprises a first water outlet (601) installed at the top of the frame (3); a connecting pipe (602) is fixed to the bottom end of the first water outlet (601); the bottom end of the connecting pipe (602) passes through the bottom end of the frame (3) and is fixed to a water outlet pipe (603); a plurality of first nozzles (604) are installed on the outer wall of the bottom end of the water outlet pipe (603); and the first nozzles (604) are arranged above the two clamping plates (2).
4. The elbow water expansion device according to claim 1, characterized in that: The water-expanding structure (11) comprises two fourth telescopic rods (1101) mounted on the inner wall of the inner cavity (7); the output ends of the two fourth telescopic rods (1101) are respectively mounted with second nozzles (1102) matching the openings on both sides of the lower mold (8); the bottom ends of the two second nozzles (1102) are both fixed with flow pipes (1103); a second water outlet (1104) is provided below the main board (1); the bottom ends of the two flow pipes (1103) pass through the bottom end of the main board (1) and are connected to the second water outlet (1104).
5. The elbow water expansion device according to claim 4, characterized in that: A bracket (12) is fixed to the bottom end of the main board (1), the second water outlet (1104) is installed on one end of the bracket (12) facing the main board (1), and a water inlet pipe (13) is fixed to the outer wall of the second water outlet (1104).
6. The elbow water expansion device according to claim 2, characterized in that: A water drop cavity (15) is provided at the top of the main board (1) below the water outlet pipe (603), a water leakage plate (14) is fixed on the inner wall of the water drop cavity (15), and the top horizontal plane of the water leakage plate (14) is parallel to the top horizontal plane of the main board (1).