Workpiece positioning disc for thermocouple pouring

By designing a multifunctional thermocouple casting workpiece positioning plate, the reciprocating vibration of the positioning frame and the automatic lifting and lowering of the linear travel module can realize automatic clamping and vibrating filling of the thermocouple body, which solves the loose problem caused by the small casting space during the thermocouple casting process in the prior art, and significantly improves the filling tightness and processing effect.

CN222873348UActive Publication Date: 2025-05-16MAANSHAN GUOCUI TECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202421635400.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-16
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

The existing thermocouple casting workpiece positioning tray cannot effectively solve the looseness caused by the small pouring space during the thermocouple casting process, and there is a lack of means to solve this problem.

Method used

A multi-functional workpiece positioning disk including a base, a positioning frame, a vibration reset structure and a linear travel module is designed. Through the reciprocating vibration of the positioning frame and the automatic lifting and lowering of the linear travel module, the automatic clamping and vibration filling of the thermocouple body are realized, and the supplementary effect of the castable is optimized.

Benefits of technology

Through automatic clamping and vibration filling, the filling tightness and processing effect during the thermocouple casting process are significantly improved, and the looseness caused by the small casting space is solved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of thermocouple pouring devices, and discloses a workpiece positioning disc for thermocouple pouring, which comprises a base and a thermocouple body, a positioning frame is arranged at the top of the base, and a vibration reset structure and a linear advancing module are arranged between the bottom of the positioning frame and the top of the base. According to the utility model, the positioning frame, the plurality of middle hole pipes, the clamping rod pieces correspondingly arranged in the plurality of middle hole pipes and the electromagnetic chucks form a multifunctional positioning disc, so that the thermocouple body can be automatically clamped and limited before being processed in the subsequent casting processing process of the thermocouple body; after a multifunctional base supporting device composed of the base, the linear advancing module, the T-shaped rod and the first reset spring is combined with the positioning disc for use, the thermocouple body clamped in the positioning disc can be pressed to automatically vibrate, it is guaranteed that castable is compact, and the stability of subsequent thermocouple body vibration receiving is guaranteed. The processing effect is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of thermocouple pouring devices, in particular to a workpiece positioning plate for thermocouple pouring. Background Art

[0002] Rapid temperature measurement thermocouple usually refers to a disposable consumable thermocouple used to measure the temperature of molten steel and high-temperature molten metal. Its working principle is based on the thermoelectric effect of metal. It uses the temperature difference generated at both ends of the thermocouple to measure the temperature of molten steel and high-molten metal. It is mainly composed of a temperature measuring coupler head and a large paper tube. The coupler head mainly has positive and negative couple wires welded on the compensation wire. The compensation wire is embedded in the bracket. The bracket is covered with a small paper tube. The couple wires are supported and protected by quartz. A slag-proof cap is installed on the outside. All components are concentrated in the mud head and bonded into a whole with a refractory filler. They cannot be disassembled, so they are disposable.

[0003] However, since the space required for pouring the rapid temperature measuring thermocouple is very small, the processing effect of filling the poured space with the gravity of the pouring material's own flow is not good, and looseness is prone to occur. The workpiece positioning plates used in existing thermocouple pouring can only achieve a supporting function and lack the means to solve the above problems. It can be seen that the existing technology for thermocouple pouring still needs further improvement. Utility Model Content

[0004] In view of the deficiencies of the prior art, the utility model provides a workpiece positioning plate for thermocouple casting, which solves the problems raised by the above-mentioned background technology.

[0005] The utility model provides the following technical solution: a workpiece positioning plate for thermocouple casting, comprising a base and a thermocouple body, a positioning frame is arranged on the top of the base, and a vibration reset structure and a linear travel module are arranged between the bottom of the positioning frame and the top of the base, and the output structure of the linear travel module can reciprocate the positioning frame and make the positioning frame reciprocate and vibrate in cooperation with the vibration reset structure;

[0006] The interior of the positioning frame is provided with a plurality of center-hole tubes, and the interiors of the plurality of center-hole tubes are provided with clamping rods and electromagnetic suction cups. One end of the clamping rod magnetically repels the electromagnetic suction cup in an open state, and the other end of the clamping rod passes through the center-hole tube and extends to the outside of the center-hole tube. The clamping rods in two adjacent center-hole tubes are aligned to form a clamping space, and the positioning frame is placed in the clamping space.

[0007] Preferably, the vibration reset structure is set to four and distributed on the four corners of the positioning frame, the reset structure includes a T-rod and a first reset spring, the two ends of the T-rod are respectively clamped in the inside of the corresponding corners of the positioning frame and fixedly connected to the surface of the top of the base, the two ends of the first reset spring are respectively fixedly connected to the bottom surface of the corresponding corners of the positioning frame and the top surface of the base, thereby making the positioning frame vibrate reciprocatingly as a whole.

[0008] The linear motion modules are set in two and are respectively arranged on both sides of the top of the base. The linear motion modules are composed of an electric push rod and a fixing frame connected to the surface of the electric push rod shell. The top of the fixing frame is fixedly connected to the inner wall of the top of the base. The output end of the linear motion module passes through the top structure of the base and is movably fitted with the bottom surface of the positioning frame. The linear motion module serves as the power for lifting and lowering the positioning frame. After being used in combination with the linkage vibration reset structure, the positioning frame and the thermocouple body clamped and placed inside the positioning frame can be automatically vibrated, thereby optimizing the replenishment effect of the filling material.

[0009] Preferably, the surfaces of several of the middle hole tubes are provided with clearance grooves, and the clearance grooves on the surfaces of two adjacent middle hole tubes are aligned to form a positioning platform, providing position guidance for an operator to arrange and place multiple thermocouple bodies.

[0010] Preferably, the front and rear ends of the positioning frame are provided with clearance holes which are connected with the corresponding middle hole tube space, and the clearance holes serve as clearance spaces to provide clearance spaces for the wires electrically connected to the electromagnetic suction cup, so as to facilitate the subsequent installation and disassembly.

[0011] The clamping rod comprises a movable rod, a magnet block and a second return spring. One end of the movable rod and the magnet block are both mounted inside the corresponding center hole tube, and the end of one end of the movable rod is fixedly connected to the middle of the magnet block. The other end of the movable rod passes through the side wall of the corresponding center hole tube and extends to the outside of the corresponding center hole tube. The two clamping rods in relative positions can automatically clamp and limit the thermocouple body to be processed, thereby ensuring the stability of the thermocouple body during the casting process.

[0012] The two ends of the second reset spring are respectively fixedly connected to the surface of the magnet block and the inner wall of the corresponding middle hole tube, providing power for the movement and reset of the movable rod and the magnet block. The end of the other end of the movable rod is an arc surface structure that fits the surface of the thermocouple body, thereby improving the clamping connection effect.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The utility model forms a multifunctional positioning plate by means of a positioning frame, a plurality of middle hole tubes, and clamping rods and an electromagnetic suction cup correspondingly arranged inside the plurality of middle hole tubes. In the subsequent casting process of the thermocouple body, the thermocouple body can be automatically clamped and limited before processing, thereby ensuring the stability of the subsequent vibration material collection of the thermocouple body.

[0015] 2. The base, linear travel module, T-bar, and first return spring provided in the utility model form a multifunctional base support device. When used in combination with the above-mentioned positioning plate, the thermocouple body clamped and placed in the positioning plate can be pressurized and automatically vibrated to ensure the compactness of the castable and the processing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a top view schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a front view schematic diagram of the structure of the utility model;

[0018] Figure 3 It is a bottom view schematic diagram of the structure of the utility model;

[0019] Figure 4 It is a partial cross-sectional schematic diagram of the structure of the utility model;

[0020] Figure 5 It is a partially enlarged schematic diagram of the structure of the utility model.

[0021] In the figure: 1. base; 2. thermocouple body; 3. positioning frame; 4. T-bar; 5. first return spring; 6. linear travel module; 7. center hole tube; 8. clamping rod; 81. movable rod; 82. magnet block; 83. second return spring; 9. electromagnetic suction cup; 10. clearance groove. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-5 A workpiece positioning plate for thermocouple casting includes a base 1 and a thermocouple body 2. A positioning frame 3 is arranged on the top of the base 1, and a vibration reset structure and a linear travel module 6 are arranged between the bottom of the positioning frame 3 and the top of the base 1. The output structure of the linear travel module 6 can reciprocate the positioning frame 3 and make the positioning frame 3 vibrate reciprocatingly in cooperation with the vibration reset structure;

[0024] Four vibration reset structures are provided and distributed on the four corners of the positioning frame 3. The reset structure includes a T-shaped rod 4 and a first reset spring 5. The two ends of the T-shaped rod 4 are respectively clamped on the inside of the corresponding corner of the positioning frame 3 and fixedly connected to the surface of the top of the base 1. The two ends of the first reset spring 5 are respectively fixedly connected to the bottom surface of the corresponding corner of the positioning frame 3 and the top surface of the base 1, thereby making the positioning frame 3 reciprocate and vibrate as a whole.

[0025] Two linear motion modules 6 are provided and are respectively provided on both sides of the top of the base 1. The linear motion module 6 is composed of an electric push rod and a fixing frame connected to the surface of the electric push rod housing. The top of the fixing frame is fixedly connected to the inner wall of the top of the base 1. The output end of the linear motion module 6 passes through the top structure of the base 1 and is movably fitted with the bottom surface of the positioning frame 3. The linear motion module 6 serves as the power for lifting and lowering the positioning frame 3. After the linkage vibration reset structure is used in combination, the positioning frame 3 and the thermocouple body 2 clamped and placed inside the positioning frame 3 can be automatically vibrated to optimize the replenishment effect of the filler;

[0026] A plurality of middle-hole tubes 7 are sleeved inside the positioning frame 3, and a clamping rod 8 and an electromagnetic chuck 9 are sleeved inside the plurality of middle-hole tubes 7. One end of the clamping rod 8 is magnetically repelled from the electromagnetic chuck 9 in the open state, and the other end of the clamping rod 8 passes through the middle-hole tube 7 and extends to the outside of the middle-hole tube 7. The clamping rods 8 in two adjacent middle-hole tubes 7 are aligned and formed to form a clamping space, and the positioning frame 3 is placed in the clamping space.

[0027] The clamping rod 8 includes a movable rod 81, a magnet block 82, and a second reset spring 83. One end of the movable rod 81 and the magnet block 82 are both sleeved inside the corresponding middle hole tube 7, and the end of the movable rod 81 is fixedly connected to the middle of the magnet block 82. The other end of the movable rod 81 passes through the side wall of the corresponding middle hole tube 7 and extends to the outside of the corresponding middle hole tube 7. The two clamping rods 8 in relative positions can automatically clamp and limit the thermocouple body 2 to be processed, ensuring the stability of the thermocouple body 2 during the pouring process. The two ends of the second reset spring 83 are respectively fixedly connected to the surface of the magnet block 82 and the inner wall of the corresponding middle hole tube 7, providing power for the movement and reset of the movable rod 81 and the magnet block 82. The end of the other end of the movable rod 81 is a curved surface structure that fits the surface of the thermocouple body 2, thereby improving the effect of the clamping connection.

[0028] The surfaces of several middle-hole tubes 7 are provided with clearance grooves 10, and the clearance grooves 10 on the surfaces of two adjacent middle-hole tubes 7 are aligned to form a positioning platform, providing position guidance for the operator to arrange and place multiple thermocouple bodies 2. The front and rear ends of the positioning frame 3 are provided with clearance holes that penetrate the space of the corresponding middle-hole tubes 7, and the clearance holes serve as clearance spaces to provide clearance space for the wires electrically connected to the electromagnetic suction cup 9, facilitating subsequent installation and disassembly.

[0029] Working principle: When in use, the thermocouple body 2 is placed between the two middle-hole tubes 7, and the clamping rods 8 on the surfaces of the two middle-hole tubes 7 are relatively formed into a position platform to provide position traction for the thermocouple body 2. After the thermocouple body 2 is placed stably, the corresponding electromagnetic suction cups 9 inside the two middle-hole tubes 7 are started, and then the electromagnetic suction cups 9 are turned on to generate magnetic force. At the same time, the electromagnetic suction cups 9 output repulsive magnetic force to the corresponding magnet block 82, so that the magnet block 82 drives the corresponding movable rod 81 to move automatically, thereby making the two relative movable rods 81 automatically clamp the thermocouple body 2;

[0030] After the thermocouple body 2 is clamped and stabilized, the existing pouring equipment automatically pours the top of the thermocouple body 2. At the same time, the electric push rod inside the linear travel module 6 is reciprocatedly opened and closed, so that the output end of the electric push rod reciprocates the positioning frame 3, so that the positioning frame 3 reciprocates and vibrates under the guidance of the T-bar 4 and the elastic limit of the first return spring 5, to ensure that the casting material is filled tightly;

[0031] After the pouring is completed, the electromagnetic chuck 9 is closed, and the two correspondingly clamped movable rods 81 and the magnet block 82 are automatically moved and reset under the action of the corresponding second reset spring 83, and the thermocouple body 2 is taken out.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. At the same time, in the drawings of the present utility model, the fill pattern is only for distinguishing the layers, without any other limitation.

[0033] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A workpiece positioning plate for thermocouple casting, comprising a base (1) and a thermocouple body (2), characterized in that: A positioning frame (3) is arranged on the top of the base (1), and a vibration reset structure and a linear travel module (6) are arranged between the bottom of the positioning frame (3) and the top of the base (1); the output structure of the linear travel module (6) is capable of reciprocatingly transmitting the positioning frame (3) and causing the positioning frame (3) to reciprocate and vibrate in cooperation with the vibration reset structure; The positioning frame (3) is internally mounted with a plurality of middle-hole tubes (7), and each of the middle-hole tubes (7) is internally mounted with a clamping rod (8) and an electromagnetic suction cup (9). One end of the clamping rod (8) is magnetically repelled from the electromagnetic suction cup (9) in an open state, and the other end of the clamping rod (8) passes through the middle-hole tube (7) and extends to the outside of the middle-hole tube (7). The clamping rods (8) in two adjacent middle-hole tubes (7) are aligned to form a clamping space, and the positioning frame (3) is placed in the clamping space.

2. A workpiece positioning plate for thermocouple casting according to claim 1, characterized in that: The vibration reset structure is provided in four pieces and distributed on the four corners of the positioning frame (3). The reset structure comprises a T-shaped rod (4) and a first reset spring (5). The two ends of the T-shaped rod (4) are respectively clamped on the inside of the corresponding corner of the positioning frame (3) and fixedly connected to the surface of the top of the base (1). The two ends of the first reset spring (5) are respectively fixedly connected to the bottom surface of the corresponding corner of the positioning frame (3) and the top surface of the base (1).

3. A workpiece positioning plate for thermocouple casting according to claim 1, characterized in that: The linear motion module (6) is provided in two pieces and is respectively arranged on both sides of the top of the base (1). The linear motion module (6) is composed of an electric push rod and a fixing frame connected to the surface of the electric push rod housing. The top of the fixing frame is fixedly connected to the inner wall of the top of the base (1). The output end of the linear motion module (6) passes through the top structure of the base (1) and is movably fitted with the bottom surface of the positioning frame (3).

4. A workpiece positioning plate for thermocouple casting according to claim 1, characterized in that: The surfaces of the plurality of middle-hole tubes (7) are provided with clearance grooves (10), and the clearance grooves (10) on the surfaces of two adjacent middle-hole tubes (7) are aligned to form a positioning platform.

5. A workpiece positioning plate for thermocouple casting according to claim 1, characterized in that: The front and rear ends of the positioning frame (3) are both provided with clearance holes that are interpenetrating with the corresponding middle hole tube (7), and the clearance holes serve as clearance spaces to provide clearance spaces for the wires electrically connected to the electromagnetic suction cup (9).

6. A workpiece positioning plate for thermocouple casting according to claim 1, characterized in that: The clamping rod (8) comprises a movable rod (81), a magnet block (82), and a second return spring (83); one end of the movable rod (81) and the magnet block (82) are both inserted into the corresponding middle hole tube (7); the end of the movable rod (81) is fixedly connected to the middle of the magnet block (82); the other end of the movable rod (81) passes through the side wall of the corresponding middle hole tube (7) and extends to the outside of the corresponding middle hole tube (7).

7. A workpiece positioning plate for thermocouple casting according to claim 6, characterized in that: The two ends of the second return spring (83) are respectively fixedly connected to the surface of the magnet block (82) and the inner wall of the corresponding middle hole tube (7), and the end of the other end of the movable rod (81) is a curved surface structure that fits the surface of the thermocouple body (2).