Mounting device
By designing an installation device including a load bearing mechanism, a load transfer mechanism, a spinning mechanism and a pressing mechanism, the problems of low installation efficiency and low accuracy of workpieces in the manufacturing of 3C products are solved, and automated installation is realized, cost saving and quality of workpieces is improved.
Patent Information
- Application Number
- CN202421544396.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-01
AI Technical Summary
During the manufacturing process of 3C products, workpieces such as metal shells are easily damaged in the logistics link. The existing technology relies on manual installation of plastic protective shells, resulting in low installation accuracy, low efficiency, and possible damage to workpieces.
An installation device is designed, including a load bearing mechanism, a load transfer mechanism, a spinning mechanism and a pressing mechanism, and the second workpiece is installed in the first workpiece in an automated manner to ensure a high precision and high efficiency installation process.
The automatic installation of workpieces is realized, labor costs are saved, installation efficiency is improved, workpiece damage caused by manual installation is avoided, and the quality of workpieces is ensured.
Smart Images

Figure CN222873770U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of product installation equipment, and in particular to an installation device. Background Art
[0002] In the manufacturing process of 3C products, there are strict quality control requirements for the appearance of workpieces such as the metal shell of 3C products, and various appearance defects such as bumps and scratches are not allowed. Since the surface of the workpiece is easily damaged during the logistics process, it is usually necessary to install a plastic protective shell on the workpiece to protect the outer surface of the workpiece. At present, the plastic protective shell is installed on the workpiece manually. However, manual installation has low precision and low efficiency, and it is easy to cause damage to the workpiece during the installation process. Utility Model Content
[0003] In view of the above, it is necessary to propose an installation device to realize automatic installation of workpieces, save labor costs, improve installation efficiency, and avoid damage to the workpiece during the installation process.
[0004] The embodiment of the present application provides a mounting device for mounting a second workpiece on a first workpiece, comprising:
[0005] A carrying mechanism, used for carrying and positioning the first workpiece;
[0006] A first transfer mechanism is disposed adjacent to the carrying mechanism, and the first transfer mechanism is used to receive the first workpiece and place the first workpiece on the carrying mechanism;
[0007] a second transfer mechanism, disposed adjacent to the carrying mechanism and spaced apart from the first transfer mechanism, the second transfer mechanism being used to transfer the second workpiece to a side of the first workpiece away from the carrying mechanism;
[0008] A spinning mechanism is arranged at one end of the supporting mechanism, and the spinning mechanism includes a movable rotating wheel, and the rotating wheel is used to movably press one end of the second workpiece to press one end of the second workpiece into the first workpiece;
[0009] The pressing mechanism is arranged adjacent to the other end of the supporting mechanism and is spaced apart from the first transfer mechanism and the second transfer mechanism. The pressing mechanism includes a movable pressing member, which is used to movably press the other end of the second workpiece to press the other end of the second workpiece into the first workpiece.
[0010] In some embodiments, the supporting mechanism includes a supporting member, a first positioning assembly and a second positioning assembly. The first positioning assembly and the second positioning assembly are arranged on the supporting member according to the contour of the first workpiece. The supporting member is used to support the first workpiece, the first positioning assembly is used to clamp two opposite sides of the first workpiece, and the second positioning assembly is used to clamp the other two opposite sides of the first workpiece.
[0011] In some embodiments, the first positioning assembly includes a first butt member and a second butt member, the first butt member and the second butt member are relatively spaced apart and are respectively disposed at two ends of the carrier, and at least one of the first butt member and the second butt member is slidably disposed on the carrier so that the first butt member and the second butt member can be relatively close to each other to clamp the first workpiece.
[0012] In some embodiments, the second positioning assembly includes a third abutting member and a fourth abutting member, the third abutting member and the fourth abutting member are relatively spaced apart and are respectively arranged at both ends of the carrier, and at least one of the third abutting member and the fourth abutting member is slidably arranged on the carrier so that the third abutting member and the fourth abutting member can be relatively close to clamp the first workpiece.
[0013] In some embodiments, the supporting mechanism further includes a first adsorption member, the first adsorption member is embedded in the supporting member, and the first adsorption member is used to adsorb the first workpiece so that the first workpiece is fixed to the supporting member.
[0014] In some embodiments, the first transfer mechanism includes a first transfer component and a transmission component, the first transfer component is arranged adjacent to the supporting mechanism, the transmission component is arranged between the first transfer component and the supporting mechanism, the first transfer component is used to receive and transfer the first workpiece to the transmission component, and the transmission component is used to transmit the first workpiece so that the first workpiece is transferred to the supporting mechanism.
[0015] In some embodiments, the first transfer component includes a second adsorption component and a first driving component connected to each other, the second adsorption component is used to adsorb or release the first workpiece, the first driving component is arranged corresponding to the transmission component, and the first driving component is connected to the second adsorption component and is used to drive the second adsorption component to move, so that the second adsorption component adsorbs the first workpiece and places the adsorbed first workpiece on the transmission component.
[0016] In some embodiments, the second transfer mechanism includes a third adsorption member and a second driving member connected to each other, the third adsorption member is used to adsorb or release the second workpiece, the second driving member is arranged adjacent to the carrying mechanism and spaced apart from the first transfer mechanism, and the second driving member is connected to the third adsorption member and is used to drive the third adsorption member to move, so that the third adsorption member adsorbs the second workpiece and transfers the adsorbed second workpiece to the side of the first workpiece away from the carrying mechanism.
[0017] In some embodiments, the spinning mechanism also includes a rotating cylinder arranged on the supporting mechanism and a swing arm drivingly connected to the rotating cylinder, the rotating wheel is rotatably arranged on the swing arm, and the rotating cylinder is used to drive the swing arm to swing in a direction close to the second workpiece, so that the rotating wheel approaches and presses one end of the second workpiece, thereby pressing one end of the second workpiece into the first workpiece.
[0018] In some embodiments, the pressing mechanism also includes a third driving member, which is arranged adjacent to the other end of the supporting mechanism and is spaced apart from the first transferring mechanism and the second transferring mechanism. The third driving member is connected to the pressing member, and the third driving member is used to drive the pressing member to move toward or away from the other end of the second workpiece so as to press the other end of the second workpiece into the first workpiece or cancel the pressing of the second workpiece.
[0019] When the above-mentioned installation device is in use, when it is necessary to install the second workpiece on the first workpiece, the first transfer mechanism transfers the first workpiece to the supporting mechanism, and then the supporting mechanism carries and positions the first workpiece. Subsequently, the second transfer mechanism transfers the second workpiece to above the supporting mechanism and aligns the second workpiece with the first workpiece. After the second workpiece is placed on the first workpiece, the spinning mechanism presses one end of the second workpiece to press one end of the second workpiece into the first workpiece. Finally, the pressing mechanism presses one end of the second workpiece to press the entire second workpiece into the first workpiece. Thereafter, the pressed first workpiece and the first workpiece are transferred to the position of the next process by external equipment such as a robot. Then, the first transfer mechanism transfers the new first workpiece to the supporting mechanism. This cycle completes the automated installation of multiple first workpieces and second workpieces.
[0020] The installation device provided in the embodiment of the present application moves the first workpiece and the second workpiece onto the supporting mechanism in sequence through the first transferring mechanism and the second transferring mechanism, and presses the second workpiece into the first workpiece through the cooperation of the spinning mechanism and the pressing mechanism, thereby effectively replacing manual installation, saving labor costs, and improving installation efficiency. Furthermore, since the present application realizes automated installation of the first workpiece and the second workpiece through the installation device, no manual operation is required and the installation accuracy is high, thereby avoiding damage to the second workpiece caused by manual installation, which is beneficial to ensuring the quality of the second workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic structural diagram of the installation device, the first workpiece and the second workpiece provided in an embodiment of the present application.
[0022] Figure 2 yes Figure 1 A schematic structural diagram of the first workpiece is shown.
[0023] Figure 3 yes Figure 1 A schematic diagram of part of the structure of the installation device shown.
[0024] Figure 4 yes Figure 3 A schematic structural diagram of the installation device from another angle is shown.
[0025] Main component symbols
[0026] Installation device 100
[0027] Carrying mechanism 10
[0028] Carrier 11
[0029] Avoidance slot 111
[0030] The first adsorption member 12
[0031] The first positioning component 13
[0032] The first supporting member 131
[0033] The second abutting member 132
[0034] The first moving driving member 133
[0035] The second positioning component 14
[0036] The third abutting member 141
[0037] Fourth abutting member 142
[0038] The second moving driving member 143
[0039] The first connecting member 144
[0040] The second connecting member 145
[0041] The third connecting member 146
[0042] The first transfer mechanism 20
[0043] The first transfer component 21
[0044] The second adsorption member 211
[0045] The first driving member 212
[0046] First mobile module 2121
[0047] Second mobile module 2122
[0048] Transmission components 22
[0049] Pulley 221
[0050] Transmission belt 222
[0051] The second transfer mechanism 30
[0052] The third adsorption member 31
[0053] The second driving member 32
[0054] The third mobile module 321
[0055] Fourth mobile module 322
[0056] Spinning mechanism 40
[0057] Runner 41
[0058] Rotary cylinder 42
[0059] Swing arm 43
[0060] Pressing mechanism 50
[0061] Pressed parts 51
[0062] The third driving member 52
[0063] Workbench 60
[0064] The third moving driving member 70
[0065] Auxiliary parts 80
[0066] First workpiece 200
[0067] Bottom plate 210
[0068] First vertical wall 220
[0069] Second vertical wall 230
[0070] Third vertical wall 240
[0071] Fourth Wall 250
[0072] Accommodating chamber 260
[0073] Second workpiece 300 DETAILED DESCRIPTION
[0074] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.
[0075] In the description of the present application, it should be understood that the terms indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more features. In the description of the present application, it should be noted that the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0076] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0077] Some embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0078] See also Figure 1The embodiment of the present application provides a mounting device 100, which is used to mount the second workpiece 300 on the first workpiece 200 to replace manual installation, thereby saving labor costs, improving installation efficiency, and avoiding damage to the second workpiece 300 caused by manual installation. The second workpiece 300 can be a product shell. In this embodiment, the second workpiece 300 is a metal shell of a 3C product. The material of the second workpiece 300 can be but not limited to aluminum alloy. The first workpiece 200 can be a protective shell. The material of the first workpiece 200 can be but not limited to silicone or plastic.
[0079] Please refer to Figure 2 The first workpiece 200 includes a bottom plate 210 and a first vertical wall 220, a second vertical wall 230, a third vertical wall 240 and a fourth vertical wall 250 extending from the bottom plate 210 toward one side and connected end to end. The bottom plate 210 and the first vertical wall 220, the second vertical wall 230, the third vertical wall 240 and the fourth vertical wall 250 are enclosed to form a receiving cavity 260 with an installation opening. The receiving cavity 260 is used to receive the second workpiece 300. The first vertical wall 220, the second vertical wall 230, the third vertical wall 240 and the fourth vertical wall 250 all have a bending structure toward the center of the receiving cavity 260, so as to clamp and limit the second workpiece 300 after the second workpiece 300 is pressed into the first workpiece 200.
[0080] See also Figure 1 The installation device 100 includes a carrying mechanism 10 , a first transfer mechanism 20 , a second transfer mechanism 30 , a spinning mechanism 40 and a pressing mechanism 50 .
[0081] The carrying mechanism 10 is used to carry and position the first workpiece 200 , wherein the opening of the receiving cavity 260 of the first workpiece 200 is placed upward.
[0082] The first transfer mechanism 20 is disposed adjacent to the carrying mechanism 10, and is used to receive the first workpiece 200 and place the first workpiece 200 on the carrying mechanism 10. The first transfer mechanism 20 is used to transfer the first workpiece 200.
[0083] The second transfer mechanism 30 is disposed adjacent to the carrier mechanism 10 and spaced apart from the first transfer mechanism 20. The second transfer mechanism 30 is used to transfer the second workpiece 300 to a side of the first workpiece 200 away from the carrier mechanism 10. The second transfer mechanism 30 is used to transfer the second workpiece 300.
[0084] Please refer to Figure 3The spinning mechanism 40 is disposed at one end of the carrier mechanism 10. The spinning mechanism 40 includes a movable rotating wheel 41. The rotating wheel 41 is used to movably press one end of the second workpiece 300 so as to press the one end of the second workpiece 300 into the first workpiece 200. The pressing mechanism 50 is disposed adjacent to the other end of the carrier mechanism 10 and is spaced apart from the first transfer mechanism 20 and the second transfer mechanism 30. The pressing mechanism 50 includes a movable pressing member 51. The pressing member 51 is used to movably press the other end of the second workpiece 300 so as to press the other end of the second workpiece 300 into the first workpiece 200. Specifically, the spinning mechanism 40 cooperates with the pressing mechanism 50. The spinning mechanism 40 first presses one end of the second workpiece 300 into the first workpiece 200, and the pressing mechanism 50 then presses the other end of the second workpiece 300 into the first workpiece 200, thereby pressing the entire second workpiece 300 into the first workpiece 200.
[0085] The installation device 100 provided in the embodiment of the present application moves the first workpiece 200 and the second workpiece 300 to the supporting mechanism 10 in sequence through the first transfer mechanism 20 and the second transfer mechanism 30, and presses the second workpiece 300 into the first workpiece 200 through the cooperation of the spinning mechanism 40 and the pressing mechanism 50, thereby effectively replacing manual installation, saving labor costs, and improving installation efficiency. Furthermore, since the present application realizes automated installation of the first workpiece 200 through the installation device 100, no manual operation is required and the installation accuracy is high, thereby avoiding damage to the second workpiece 300 caused by manual installation, which is beneficial to ensuring the quality of the second workpiece 300.
[0086] In this embodiment, the installation device 100 further includes a workbench 60, and the supporting mechanism 10 is disposed on the workbench 60. Thus, by providing the workbench 60 to support the supporting mechanism 10, a working place is provided for the installation device 100, and the second workpiece 300 is pressed into the first workpiece 200 in the area corresponding to the workbench 60.
[0087] In this embodiment, please refer to Figure 1 and Figure 3 The supporting mechanism 10 includes a supporting component 11 , a first adsorption component 12 , a first positioning component 13 and a second positioning component 14 .
[0088] The carrier 11 is used to carry the first workpiece 200. The first adsorbent 12 is embedded in the carrier 11. The first adsorbent 12 is used to adsorb the first workpiece 200 so that the first workpiece 200 is fixed to the carrier 11. In this way, the first workpiece 200 is carried and fixed by the carrier 11 and the first adsorbent 12.
[0089] There are multiple first adsorption members 12, and multiple first adsorption members 12 are embedded in the carrier 11 at intervals. Multiple first adsorption members 12 can achieve reliable adsorption of the first workpiece 200. In this embodiment, the number of first adsorption members 12 can be four. Among them, the first adsorption member 12 is roughly composed of a plate and a plurality of suction nozzles arranged on the plate and connected to an external negative pressure device. The first adsorption member 12 adsorbs the first workpiece 200 through negative pressure. It can be understood that in other embodiments, the number of first adsorption members 12 can also be more or less.
[0090] The first positioning assembly 13 and the second positioning assembly 14 are arranged on the carrier 11 according to the contour of the first workpiece 200. The first positioning assembly 13 is used to clamp the two opposite sides of the first workpiece 200, and the second positioning assembly 14 is used to clamp the other two opposite sides of the first workpiece 200. The first positioning assembly 13 and the second positioning assembly 14 cooperate with each other to realize the positioning of the four sides of the first workpiece 200, so as to position the first workpiece 200 at the desired position. Specifically, after the first positioning assembly 13 and the second positioning assembly 14 position the first workpiece 200 at the desired position, the first adsorption member 12 adsorbs the first workpiece 200 to fix the first workpiece 200 at the desired position on the carrier 11.
[0091] The first positioning assembly 13 is also used to clamp the two opposite sides of the second workpiece 300, and the second positioning assembly 14 is also used to clamp the other two opposite sides of the second workpiece 300. Specifically, after the second workpiece 300 is transferred to the side of the first workpiece 200 away from the carrier mechanism 10, the first positioning assembly 13 and the second positioning assembly 14 first cancel the clamping of the four sides of the first workpiece 200, and then the first positioning assembly 13 clamps the two opposite sides of the first workpiece 200 and the second workpiece 300, and the second positioning assembly 14 clamps the other two opposite sides of the first workpiece 200 and the second workpiece 300, so that the first positioning assembly 13 and the second positioning assembly 14 cooperate to position the four sides of the first workpiece 200 and the second workpiece 300, and realize the alignment of the second workpiece 300 relative to the first workpiece 200. After the alignment of the second workpiece 300 relative to the first workpiece 200, the second workpiece 300 is pressed into the accommodating cavity 260 of the first workpiece 200 by the spinning mechanism 40 and the pressing mechanism 50. In addition, in order to facilitate the spinning mechanism 40 and the pressing mechanism 50 to press the second workpiece 300 into the accommodating cavity 260 of the first workpiece 200, the first positioning assembly 13 and the second positioning assembly 14 can cancel the clamping of the four sides of the first workpiece 200 and the second workpiece 300 after the second workpiece 300 is aligned relative to the first workpiece 200.
[0092] See also Figure 3In this embodiment, the first positioning assembly 13 includes a first abutting member 131 and a second abutting member 132, which are arranged at a relative interval and are respectively arranged at two ends of the carrier 11, and at least one of the first abutting member 131 and the second abutting member 132 is slidably arranged on the carrier 11, so that the first abutting member 131 and the second abutting member 132 can be relatively close to each other to clamp the opposite two sides of the first workpiece 200. The second positioning assembly 14 includes a third abutting member 141 and a fourth abutting member 142, which are arranged at a relative interval and are respectively arranged at the other two ends of the carrier 11, and at least one of the third abutting member 141 and the fourth abutting member 142 is slidably arranged on the carrier 11, so that the third abutting member 141 and the fourth abutting member 142 can be relatively close to each other to clamp the other opposite two sides of the first workpiece 200. The first workpiece 200 is clamped on four sides by the first retaining member 131 , the second retaining member 132 , the third retaining member 141 and the fourth retaining member 142 .
[0093] Specifically, the first supporting member 131 is fixedly arranged on the supporting member 11, and the second supporting member 132 is slidably arranged on the supporting member 11. The second supporting member 132 can move in a direction close to or away from the first supporting member 131, so that the second supporting member 132 is close to the first supporting member 131 to clamp the opposite sides of the first workpiece 200 or the second supporting member 132 is away from the first supporting member 131 to cancel the clamping of the opposite sides of the first workpiece 200, wherein the first supporting member 131 serves as a positioning reference. Since the first supporting member 131 is fixed relative to the supporting member 11, it is ensured that the first workpiece 200 and the second workpiece 300 can always be positioned on the side of the first supporting member 131 facing the second supporting member 132. The third abutting member 141 and the fourth abutting member 142 are both slidably disposed on the supporting member 11, and the third abutting member 141 and the fourth abutting member 142 can move toward or away from each other synchronously, so that the third abutting member 141 and the fourth abutting member 142 are close to each other to clamp the other two opposite sides of the first workpiece 200, or the third abutting member 141 and the fourth abutting member 142 are moved away from each other to cancel the clamping of the other two opposite sides of the first workpiece 200.
[0094] For further information, please refer to Figure 4 The first positioning assembly 13 further includes a first moving driving member 133, which is connected to the second abutting member 132 and is used to drive the second abutting member 132 to move toward or away from the first abutting member 131. The first moving driving member 133 is disposed on the carrier 11, and specifically, the first moving driving member 133 is disposed on a side of the carrier 11 away from the first workpiece 200, so that the first moving driving member 133 does not interfere with the first workpiece 200. The first moving driving member 133 may be, but is not limited to, a linear cylinder or an electric push rod.
[0095] Please refer to Figure 4 The second positioning assembly 14 further includes a second mobile driving member 143, a first connecting member 144, a second connecting member 145 and a third connecting member 146. The second mobile driving member 143 is connected to the first connecting member 144. One end of the second connecting member 145 is hinged to one side of the first connecting member 144. The other end of the second connecting member 145 is hinged to the third abutting member 141. One end of the third connecting member 146 is hinged to the other side of the first connecting member 144. The other end of the third connecting member 146 is hinged to the fourth abutting member 142. The second mobile driving member 143 is used to drive the first connecting member 144 to move, so as to drive the angle change of the second connecting member 145 and the third connecting member 146, thereby driving the third abutting member 141 and the fourth abutting member 142 to move toward or away from each other. The second mobile driving member 143 is disposed on the carrier 11. The second moving driving member 143 drives the third abutting member 141 and the fourth abutting member 142 to move synchronously, so that the third abutting member 141 and the fourth abutting member 142 can realize the center positioning of the first workpiece 200 and the second workpiece 300. Specifically, the second moving driving member 143 is arranged on the side of the carrier 11 away from the first workpiece 200, so that the second moving driving member 143 will not interfere with the first workpiece 200. The second moving driving member 143 can be, but not limited to, a linear cylinder or an electric push rod; the first connecting member 144, the second connecting member 145 and the third connecting member 146 can be, but not limited to, connecting rods.
[0096] It can be understood that in other embodiments, the first abutting member 131 can also be slidably disposed on the carrier 11, and the second abutting member 132 can also be fixedly disposed on the carrier 11, and the first abutting member 131 can move toward or away from the second abutting member 132, so that the first abutting member 131 is close to the second abutting member 132 to clamp the opposite sides of the first workpiece 200, or the first abutting member 131 is away from the second abutting member 132 to cancel the clamping of the opposite sides of the first workpiece 200, wherein the second abutting member 132 serves as a positioning reference. At this time, the first moving driving member 133 is connected to the first abutting member 131, and the first moving driving member 133 is used to drive the first abutting member 131 to move toward or away from the second abutting member 132.
[0097] It can be understood that in another embodiment, the first supporting member 131 and the second supporting member 132 can also be slidably arranged on the supporting member 11, and the first supporting member 131 and the second supporting member 132 can move toward or away from each other synchronously, so that the second supporting member 132 and the first supporting member 131 are close to each other to clamp the other two opposite sides of the first workpiece 200 or the second supporting member 132 and the first supporting member 131 are moved away from each other to cancel the clamping of the other two opposite sides of the first workpiece 200. At this time, the first movable driving member 133 and the second movable driving member 143 have the same working principle, and are respectively connected to the second supporting member 132 and the first supporting member 131 through three connecting members. The first movable driving member 133 drives the second supporting member 132 and the first supporting member 131 to move toward or away from each other synchronously, so that the second supporting member 132 and the first supporting member 131 can realize the center positioning of the first workpiece 200 and the second workpiece 300.
[0098] It can be understood that in other embodiments, the third abutting member 141 can also be slidably disposed on the carrier 11, and the fourth abutting member 142 can also be fixedly disposed on the carrier 11, and the third abutting member 141 can move toward or away from the fourth abutting member 142, so that the third abutting member 141 is close to the fourth abutting member 142 to clamp the other two opposite sides of the first workpiece 200 or the first abutting member 131 is away from the fourth abutting member 142 to cancel the clamping of the other two opposite sides of the first workpiece 200, wherein the fourth abutting member 142 serves as a positioning reference. At this time, the second moving driving member 143 is connected to the third abutting member 141, and the second moving driving member 143 is used to drive the third abutting member 141 to move toward or away from the fourth abutting member 142.
[0099] It can be understood that in other embodiments, the fourth abutting member 142 can also be slidably disposed on the carrier 11, and the third abutting member 141 can also be fixedly disposed on the carrier 11, and the fourth abutting member 142 can move toward or away from the third abutting member 141, so that the fourth abutting member 142 is close to the third abutting member 141 to clamp the opposite sides of the first workpiece 200 or the fourth abutting member 142 is away from the third abutting member 141 to cancel the clamping of the opposite sides of the first workpiece 200, wherein the third abutting member 141 serves as a positioning reference. At this time, the second moving driving member 143 is connected to the fourth abutting member 142, and the second moving driving member 143 is used to drive the first abutting member 131 to move toward or away from the third abutting member 141.
[0100] See also Figure 1The first transfer mechanism 20 includes a first transfer component 21 and a transmission component 22. The first transfer component 21 is arranged adjacent to the supporting mechanism 10, and the transmission component 22 is arranged between the first transfer component 21 and the supporting mechanism 10. The first transfer component 21 is used to receive the first workpiece 200 and transfer the first workpiece 200 to the transmission component 22. The transmission component 22 is used to transfer the first workpiece 200 so that the first workpiece 200 is transferred to the supporting member 11.
[0101] See also Figure 1 , Figure 2 and Figure 3 The transmission component 22 includes multiple pulleys 221 and a transmission belt 222. The multiple pulleys 221 are rotatably set on the workbench 60, and the multiple pulleys 221 are arranged at intervals. The transmission belt 222 is sleeved on the outer periphery of the multiple pulleys 221. The transmission belt 222 surrounds the workbench 60 and the carrier 11. The first transfer component 21 is used to receive and transfer the first workpiece 200 to the transmission belt 222. The rotation of the pulley 221 drives the transmission belt 222 to rotate to transmit the first workpiece 200.
[0102] See also Figure 3 and Figure 4 The carrier 11 is provided with a position-avoiding groove 111, which is used for the transmission belt 222 to pass through. The installation device 100 also includes a third mobile driving member 70, which is connected to the carrier 11 and is used to drive the carrier 11 to move toward the side of the carrier 11 that is used to carry the first workpiece 200. Specifically, the pulley 221 rotates to drive the transmission belt 222 to rotate to transfer the first workpiece 200. After the transmission belt 222 transfers the first workpiece 200 to the corresponding position of the carrier 11, the third mobile driving member 70 drives the carrier 11 to move toward the side of the carrier 11 that is used to carry the first workpiece 200, so that the carrier 11 approaches and carries the first workpiece 200. At this time, when the carrier 11 approaches the first workpiece 200, the transmission belt 222 at the corresponding position of the carrier 11 enters the position-avoiding groove 111. The avoidance groove 111 is provided so that when the carrier 11 approaches and carries the first workpiece 200, the rotation of the transmission belt 222 will not be interfered, and after the transmission belt 222 at the corresponding position of the carrier 11 enters the avoidance groove 111, the first workpiece 200 is carried by the carrier 11, and the transmission belt 222 no longer carries the first workpiece 200. The third moving drive member 70 can be, but is not limited to, a linear cylinder or an electric push rod.
[0103] Specifically, the number of transmission components 22 can be more than two, and the more than two transmission components 22 are spaced apart relative to the workbench 60. The number of avoidance grooves 111 provided on the carrier 11 is the same as the number of transmission components 22, and the number of avoidance grooves 111 corresponds to the number of transmission belts 222 of the transmission components 22. Each avoidance groove 111 is used for passing the corresponding transmission belt 222. In this way, by limiting the number of transmission components 22 to more than two, more than two transmission components 22 can transmit the first workpiece 200 more smoothly and reliably. Exemplarily, the number of transmission components 22 is two.
[0104] See also Figure 3 In this embodiment, the mounting device 100 further includes an auxiliary member 80, which is disposed on the workbench 60 and adjacent to the carrier 11. The transmission belt 222 surrounds the auxiliary member 80, and the side of the auxiliary member 80 facing away from the workbench 60 contacts the transmission belt 222, so that when the transmission belt 222 transmits the first workpiece 200, the auxiliary member 80 applies a supporting force toward the first workpiece 200 to the transmission belt 222 to avoid obvious shaking of the transmission belt 222 and the first workpiece 200, so that the transmission belt 222 transmits the first workpiece 200 more smoothly. The auxiliary member 80 can be a plate member, and the contact surface between the plate member and the transmission belt 222 and the first workpiece 200 is larger, so that the transmission belt 222 and the first workpiece 200 can be reliably supported.
[0105] See also Figure 1 The first transfer component 21 includes a second adsorption component 211 and a first driving component 212 connected to each other. The second adsorption component 211 is used to adsorb or release the first workpiece 200. The first driving component 212 is arranged corresponding to the transmission component 22. The first driving component 212 is connected to the second adsorption component 211 and is used to drive the second adsorption component 211 to move, so that the second adsorption component 211 adsorbs the first workpiece 200 and places the adsorbed first workpiece 200 on the transmission belt 222. Specifically, the first driving component 212 drives the second adsorption component 211 to move to the position where the first workpiece 200 is stored, and then the second adsorption component 211 adsorbs the first workpiece 200. The first driving component 212 then moves the second adsorption component 211 that adsorbs the first workpiece 200 to the position corresponding to the transmission belt 222, and then the second adsorption component 211 releases the first workpiece 200, thereby placing the first workpiece 200 on the transmission belt 222. The second adsorbent 211 is generally composed of a plate and a plurality of suction nozzles disposed on the plate and connected to an external negative pressure device. The second adsorbent 211 adsorbs the first workpiece 200 through negative pressure.
[0106] See also Figure 1The first driving member 212 includes a first moving module 2121 and a second moving module 2122. The first moving module 2121 is connected to the second adsorption member 211, and the second moving module 2122 is connected to the first moving module 2121. The first moving module 2121 is used to drive the second adsorption member 211 to move along the first direction, and the second moving module 2122 is used to drive the first moving module 2121 and the second adsorption member 211 to move along the second direction. The first direction is perpendicular to the second direction. The first moving module 2121 and the second moving module 2122 cooperate with each other to realize the movement of the second adsorption member 211 between the position where the first workpiece 200 is stored and the position corresponding to the transmission belt 222. The first direction is Figure 1 The direction of the X axis, the second direction is Figure 1 The first moving module 2121 and the second moving module 2122 can be, but are not limited to, linear cylinders or electric push rods.
[0107] In this embodiment, the first direction is the vertical direction, and the second moving module 2122 drives the first moving module 2121 and the second adsorption member 211 to move along the second direction. After the first moving module 2121 and the second adsorption member 211 are moved to the position where the first workpiece 200 is stored, the first moving module 2121 drives the second adsorption member 211 to descend to approach the first workpiece 200. After the second adsorption member 211 adsorbs the first workpiece 200, the first moving module 2121 drives the second adsorption member 211 and the first workpiece 200. The second movable module 2122 then drives the first movable module 2121, the second adsorption component 211 and the first workpiece 200 to move along the second direction. After the first movable module 2121, the second adsorption component 211 and the first workpiece 200 are moved to the position corresponding to the transmission belt 222, the first movable module 2121 drives the second adsorption component 211 and the first workpiece 200 to descend to approach the transmission belt 222, and then the second adsorption component 211 releases the first workpiece 200 to place the first workpiece 200 on the transmission belt 222.
[0108] See also Figure 1The second transfer mechanism 30 includes a third suction member 31 and a second driving member 32 connected to each other. The third suction member 31 is used to adsorb or release the second workpiece 300. The second driving member 32 is disposed adjacent to the carrying mechanism 10 and spaced apart from the first transfer mechanism 20. The second driving member 32 is connected to the third suction member 31 and is used to drive the third suction member 31 to move, so that the third suction member 31 adsorbs the second workpiece 300 and transfers the adsorbed second workpiece 300 to the side of the first workpiece 200 away from the carrying mechanism 10. Specifically, the second driving member 32 drives the third suction member 31 to move to the position where the second workpiece 300 is stored, and then the third suction member 31 adsorbs the second workpiece 300. The second driving member 32 then moves the third suction member 31 adsorbing the second workpiece 300 to the side of the first workpiece 200 away from the carrying member 11, and then the third suction member 31 releases the second workpiece 300, thereby placing the second workpiece 300 on the side of the first workpiece 200 away from the carrying member 11. The third adsorption member 31 is generally composed of a plate and a plurality of suction nozzles disposed on the plate and connected to an external negative pressure device. The third adsorption member 31 adsorbs the second workpiece 300 through negative pressure.
[0109] The second driving member 32 includes a third moving module 321 and a fourth moving module 322. The third moving module 321 is connected to the third adsorption member 31, and the fourth moving module 322 is connected to the third moving module 321. The third moving module 321 is used to drive the third adsorption member 31 to move along the first direction, and the fourth moving module 322 is used to drive the third moving module 321 and the third adsorption member 31 to move along the third direction, which is perpendicular to both the first direction and the second direction. The third moving module 321 and the fourth moving module 322 cooperate to realize the movement of the third adsorption member 31 between the position where the second workpiece 300 is stored and the side of the first workpiece 200 away from the carrier 11. The third direction is Figure 1 The third moving module 321 and the fourth moving module 322 may be, but are not limited to, linear cylinders or electric push rods.
[0110] In this embodiment, the fourth moving module 322 drives the third moving module 321 and the third adsorption member 31 to move along the third direction. After the third moving module 321 and the third adsorption member 31 are moved to the position where the second workpiece 300 is stored, the third moving module 321 drives the third adsorption member 31 to descend to approach the second workpiece 300. After the third adsorption member 31 adsorbs the second workpiece 300, the third moving module 321 drives the third adsorption member 31 and the second workpiece 300 to rise. The fourth moving module 322 then drives the third moving module 321, the third adsorption member 31 and the second workpiece 300 to move along the third direction. After the third moving module 321, the third adsorption member 31 and the second workpiece 300 are moved to the side of the first workpiece 200 away from the carrier 11, the third moving module 321 drives the third adsorption member 31 and the second workpiece 300 to descend to approach the first workpiece 200, and then the third adsorption member 31 releases the second workpiece 300 so that the second workpiece 300 is placed on the side of the first workpiece 200 away from the carrier 11.
[0111] Please refer to Figure 3 The spinning mechanism 40 further includes a rotating cylinder 42 disposed on the supporting mechanism 10 and a swing arm 43 drivingly connected to the rotating cylinder 42. The rotating wheel 41 is rotatably disposed on the swing arm 43. The rotating cylinder 42 is used to drive the swing arm 43 to swing toward the direction close to the second workpiece 300, so that the rotating wheel 41 approaches and presses one end of the second workpiece 300, thereby pressing one end of the second workpiece 300 into the first workpiece 200. The rotating cylinder 42 is located at one end of the supporting member 11 where the first abutting member 131 is disposed. Specifically, the rotating wheel 41 is driven by the swing arm 43 to swing towards and press one end of the second workpiece 300. Therefore, when the rotating wheel 41 presses one end of the second workpiece 300, the force applied by the rotating wheel 41 includes both a component toward the first workpiece 200 and a component toward the rotating cylinder 42 (that is, a component toward the first abutting member 131). Therefore, the rotating wheel 41 can more reliably press the end of the second workpiece 300 adjacent to the first abutting member 131 into the first workpiece 200.
[0112] The rotating wheel 41 may be made of a soft material, so that when the rotating wheel 41 presses the second workpiece 300, the rotating wheel 41 is prevented from scratching the second workpiece 300. The soft material may be, but is not limited to, elastomeric glue, silicone or rubber.
[0113] See also Figure 1 and Figure 3In this embodiment, the pressing mechanism 50 further includes a third driving member 52, which is disposed adjacent to the other end of the carrier mechanism 10 and spaced apart from the first transfer mechanism 20 and the second transfer mechanism 30. The third driving member 52 is connected to the pressing member 51, and the third driving member 52 is used to drive the pressing member 51 to move toward or away from the other end of the second workpiece 300, so as to press the other end of the second workpiece 300 into the first workpiece 200 or cancel the pressing of the second workpiece 300. The third driving member 52 is located at one end of the carrier 11 where the second abutting member 132 is disposed. Specifically, after the rotating wheel 41 presses one end of the second workpiece 300 into the first workpiece 200, the rotating wheel 41 maintains the state of pressing the second workpiece 300, and then the pressing member 51 moves toward the other end of the second workpiece 300, so as to press the other end of the second workpiece 300 into the first workpiece 200, thereby realizing the pressing of the entire second workpiece 300 into the first workpiece 200. The third driving member 52 may be, but is not limited to, a linear cylinder or an electric push rod.
[0114] The pressing piece 51 is made of a soft material, so that when the pressing piece 51 presses the second workpiece 300 , the pressing piece 51 is prevented from damaging or scratching the second workpiece 300 .
[0115] It can be understood that in actual application, the mounting device 100 further includes a control mechanism, which is electrically connected to each structure of the mounting device 100, and controls the operation of each structure of the mounting device 100 through the control mechanism, so as to press the second workpiece 300 into the first workpiece 200 in an automated manner. The control mechanism can be, but is not limited to, a PLC controller.
[0116] The operation process of the above-mentioned installation device 100 is roughly as follows:
[0117] The first moving module 2121 and the second moving module 2122 cooperate to move the second adsorption member 211 to the position where the first workpiece 200 is stored. After the second adsorption member 211 adsorbs the first workpiece 200, the first moving module 2121 and the second moving module 2122 move the second adsorption member 211 and the first workpiece 200 to the position corresponding to the transmission belt 222. The second adsorption member 211 releases the first workpiece 200 to place the first workpiece 200 on the transmission belt 222. After the pulley 221 rotates to drive the transmission belt 222 to rotate, and the first workpiece 200 is transferred to the position corresponding to the carrier 11, the third moving driving member 70 drives the carrier 11 to move toward the side of the carrier 11 for carrying the first workpiece 200, so that the carrier 11 approaches and carries the first workpiece 200.
[0118] The first moving driving member 133 drives the second holding member 132 to move toward the direction close to the first holding member 131, so that the second holding member 132 is close to the first holding member 131 to clamp the opposite two sides of the first workpiece 200; the second moving driving member 143 is used to drive the first connecting member 144 to move, so as to drive the angle change of the second connecting member 145 and the third connecting member 146, thereby driving the third holding member 141 and the fourth holding member 142 to move toward each other, so that the third holding member 141 and the fourth holding member 142 are close to each other to clamp the other opposite two sides of the first workpiece 200. Then the first adsorbing member 12 adsorbs the first workpiece 200, so that the first workpiece 200 is fixed to the carrier 11.
[0119] Subsequently, the third movable module 321 and the fourth movable module 322 cooperate with each other to move the third adsorption component 31 to the position for storing the second workpiece 300. After the third adsorption component 31 adsorbs the second workpiece 300, the third movable module 321 and the fourth movable module 322 move the third adsorption component 31 and the second workpiece 300 to the side of the first workpiece 200 away from the carrier 11. The third adsorption component 31 releases the second workpiece 300 to place the second workpiece 300 on the first workpiece 200.
[0120] The rotating cylinder 42 drives the swing arm 43 to swing toward the direction approaching the second workpiece 300, so that the rotating wheel 41 approaches and presses one end of the second workpiece 300, thereby pressing one end of the second workpiece 300 in the first workpiece 200, and the rotating wheel 41 maintains the state of pressing the second workpiece 300, and then, the pressing part 51 moves toward the direction approaching the other end of the second workpiece 300 to press the other end of the second workpiece 300 into the first workpiece 200, thereby realizing the pressing of the entire second workpiece 300 into the first workpiece 200.
[0121] The installation device 100 provided in the embodiment of the present application realizes the automated installation of the first workpiece 200 and the second workpiece 300 through the cooperation of the bearing mechanism 10, the first transfer mechanism 20, the second transfer mechanism 30, the spinning mechanism 40 and the pressing mechanism 50; the first workpiece 200 can be accurately positioned through the cooperation of the first positioning component 13 and the second positioning component 14, and the second workpiece 300 can be aligned with the first workpiece 200 to avoid the second workpiece 300 from being misaligned with the first workpiece 200 and affecting the subsequent assembly. Process; the first workpiece 200 is transmitted by the transmission belt 222, so that the first workpiece 200 can be transmitted on the assembly line at a low cost; a supporting force is applied to the transmission belt 222 toward the first workpiece 200 by the auxiliary part 80 to avoid obvious shaking of the transmission belt 222 and the first workpiece 200, so that the transmission belt 222 can transmit the first workpiece 200 more smoothly; the two ends of the second workpiece 300 are respectively pressed by the soft material rotating wheel 41 and the soft material pressing part 51 to prevent the second workpiece 300 from being damaged or scratched during the assembly process.
[0122] It is obvious to those skilled in the art that the present application is not limited to the details of the exemplary embodiments described above, and that the present application can be implemented in other specific forms without departing from the spirit or essential features of the present application. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present application.
[0123] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present application and are not intended to limit it. Although the present application has been described in detail with reference to the preferred embodiments, a person of ordinary skill in the art should understand that the technical solution of the present application may be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the present application.
Claims
1. A mounting device for mounting a second workpiece on a first workpiece, characterized in that: include: A carrying mechanism, used for carrying and positioning the first workpiece; A first transfer mechanism is disposed adjacent to the carrying mechanism, and the first transfer mechanism is used to receive the first workpiece and place the first workpiece on the carrying mechanism; a second transfer mechanism, disposed adjacent to the carrying mechanism and spaced apart from the first transfer mechanism, the second transfer mechanism being used to transfer the second workpiece to a side of the first workpiece away from the carrying mechanism; A spinning mechanism is arranged at one end of the supporting mechanism, and the spinning mechanism includes a movable rotating wheel, and the rotating wheel is used to movably press one end of the second workpiece to press one end of the second workpiece into the first workpiece; The pressing mechanism is arranged adjacent to the other end of the supporting mechanism and is spaced apart from the first transfer mechanism and the second transfer mechanism. The pressing mechanism includes a movable pressing member, which is used to movably press the other end of the second workpiece to press the other end of the second workpiece into the first workpiece.
2. The mounting device according to claim 1, characterized in that: The supporting mechanism includes a supporting member, a first positioning assembly and a second positioning assembly. The first positioning assembly and the second positioning assembly are arranged on the supporting member according to the contour of the first workpiece. The supporting member is used to support the first workpiece, the first positioning assembly is used to clamp two opposite sides of the first workpiece, and the second positioning assembly is used to clamp the other two opposite sides of the first workpiece.
3. The mounting device according to claim 2, characterized in that: The first positioning assembly includes a first butt member and a second butt member, the first butt member and the second butt member are relatively spaced apart and are respectively arranged at two ends of the carrier, and at least one of the first butt member and the second butt member is slidably arranged on the carrier so that the first butt member and the second butt member can be relatively close to each other to clamp the first workpiece.
4. The mounting device according to claim 2, characterized in that: The second positioning assembly includes a third abutting member and a fourth abutting member, which are relatively spaced apart and respectively disposed at two ends of the supporting member, and at least one of the third abutting member and the fourth abutting member is slidably disposed on the supporting member so that the third abutting member and the fourth abutting member can be relatively close to each other to clamp the first workpiece.
5. The mounting device according to claim 2, characterized in that: The supporting mechanism further includes a first adsorption component, which is embedded in the supporting component and is used for adsorbing the first workpiece so as to fix the first workpiece to the supporting component.
6. The mounting device according to claim 1, characterized in that: The first transfer mechanism includes a first transfer component and a transmission component. The first transfer component is arranged adjacent to the carrying mechanism, and the transmission component is arranged between the first transfer component and the carrying mechanism. The first transfer component is used to receive and transfer the first workpiece to the transmission component, and the transmission component is used to transfer the first workpiece so that the first workpiece is transferred to the carrying mechanism.
7. The mounting device according to claim 6, characterized in that: The first transfer component includes a second adsorption component and a first driving component connected to each other, the second adsorption component is used to adsorb or release the first workpiece, the first driving component is arranged corresponding to the transmission component, the first driving component is connected to the second adsorption component and is used to drive the second adsorption component to move, so that the second adsorption component adsorbs the first workpiece and places the adsorbed first workpiece on the transmission component.
8. The mounting device according to claim 7, characterized in that: The second transfer mechanism includes a third adsorption member and a second driving member connected to each other, the third adsorption member is used to adsorb or release the second workpiece, the second driving member is arranged adjacent to the carrying mechanism and spaced apart from the first transfer mechanism, the second driving member is connected to the third adsorption member and is used to drive the third adsorption member to move, so that the third adsorption member adsorbs the second workpiece and transfers the adsorbed second workpiece to the side of the first workpiece away from the carrying mechanism.
9. The mounting device according to claim 1, characterized in that: The spinning mechanism also includes a rotating cylinder arranged on the supporting mechanism and a swing arm drivingly connected to the rotating cylinder. The rotating wheel is rotatably arranged on the swing arm. The rotating cylinder is used to drive the swing arm to swing in a direction close to the second workpiece so that the rotating wheel approaches and presses one end of the second workpiece, thereby pressing one end of the second workpiece into the first workpiece.
10. The mounting device according to claim 1, characterized in that: The pressing mechanism also includes a third driving member, which is arranged adjacent to the other end of the supporting mechanism and is spaced apart from the first transferring mechanism and the second transferring mechanism. The third driving member is connected to the pressing member, and the third driving member is used to drive the pressing member to move toward or away from the other end of the second workpiece to press the other end of the second workpiece into the first workpiece or cancel the pressing of the second workpiece.