Rack derusting and cleaning equipment

By designing a rack rust removal and cleaning equipment that drives the processing table to move, combined with the grinding wheel and the cleaning measures of the sponge roller, the existing equipment has been solved, and the existing equipment has been effectively removed and cleaned, achieving efficient rack rust removal and cleaning effects.

CN222874156UActive Publication Date: 2025-05-16BEIJING MOVING GOODS PRECISION RACKS
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Patent Information

Application Number
CN202421840181.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-05-16
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

The existing rack rust removal and cleaning equipment can only operate in one direction during the grinding process, which is inefficient and lacks effective cleaning measures for the liquid on the rack surface, which affects the practicality of subsequent processes.

Method used

A rack rust removal and cleaning equipment is designed, using a driving part to drive the processing table to move, and the rack is polished and cleaned by the rust removal part and cleaning part. The rust removal part includes a pair of grinding wheels to polish the rack, and the cleaning part is cleaned by a sponge roller against the liquid attached to the rack surface.

Benefits of technology

The double-sided grinding of the rack is achieved, the grinding efficiency is improved, and the liquid on the rack surface is effectively removed through the cleaning measures of the sponge roller, improving the practicality and operation convenience of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rack derusting and cleaning, in particular to rack derusting and cleaning equipment which comprises a base, the top of the base is slidably connected with a machining table through a guide rod, a driving part is arranged at the top of the machining table, and a derusting part and a cleaning part are arranged at the bottom of the machining table. The driving part is used for driving the machining table to move and further used for driving the rust removal part and the cleaning part to rotate, the machining table can be driven to move under the action of the driving part, and the rust removal part and the cleaning part can be driven to grind and wash a rack under the action of movement of the machining table. In addition, a cleaning water tank and a water pump can be driven to move, phosphoric acid or hydrochloric acid is sprayed to the rack through a spray head, the auxiliary effect on grinding of the rack is achieved, the two sides of the rack can be ground through a pair of grinding wheels, and then liquid attached to the surface of the rack is cleaned through the effect that a pair of sponge rollers abut against the rack; the structure is simple, operation is convenient and practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of rack rust removal and cleaning, in particular to a rack rust removal and cleaning device. Background Art

[0002] A rack is a mechanical device used to transmit force and motion. It is often exposed to environmental factors such as moisture, dust, and oil, which can cause the rack surface to rust and accumulate dust. Rack rust removal and cleaning are mainly to maintain the smooth surface and good function of the rack, extend its service life, and ensure the normal operation and safety of mechanical equipment. At the same time, removing rust and cleaning the rack surface can also help reduce friction resistance and improve transmission efficiency.

[0003] In order to ensure that the rack can be used normally and extend the service life of the rack, it is necessary to use a rack rust removal and cleaning equipment to maintain the rack. For example, the prior art Chinese patent announcement number "CN107214603A" discloses a rack high-efficiency rust removal and cleaning equipment, including a cleaning box, the front end of the cleaning box has an inlet, the bottom of the cleaning box is provided with a transport platform, the upper part of the transport platform is a mechanism for driving a transport belt by a transport roller, the transport roller is driven to rotate by a transport motor, and the cleaning box is filled with rust removal cleaning liquid; the upper part of the cleaning box is connected to a vertical rod, the vertical rod extends below the liquid level in the cleaning box, the end of the vertical rod is horizontally connected to a grinding roller, the grinding roller is driven to rotate by a grinding drive unit, and the upper end of the vertical rod is also connected to a vertical motor to drive the vertical rod to adjust the height of the vertical rod. For the rust layer, the present invention realizes the combination of mechanical treatment and chemical cleaning and combines the advantages of both, and has the process characteristics of convenience, speed and efficiency.

[0004] Some rack rust removal and cleaning equipment grinds the rack by grinding rollers, but in actual operation, considering that the grinding roller can only grind the rack in one direction, a long grinding process is required to ensure the surface cleanness, which affects the grinding efficiency of the rack. In addition, considering that liquids such as phosphoric acid or hydrochloric acid are usually added to assist the grinding of the rack during the rack rust removal process, and similar grinding devices lack measures to clean the rack, more liquid will adhere to the surface of the rack after grinding, affecting the next step, and the practicality is poor. Utility Model Content

[0005] The utility model aims to solve the shortcomings of the prior art that the rack can only be polished in one direction and lacks cleaning measures for the rack, and proposes a rack rust removal and cleaning device.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A rack rust removal and cleaning device is designed, comprising a base, the top of the base is slidably connected to a processing table through a guide rod, the top of the processing table is provided with a driving member, and the bottom of the processing table is provided with a rust removal member and a cleaning member, the driving member is used to drive the processing table to move, and to drive the rust removal member and the cleaning member to rotate.

[0008] Furthermore, the base is in a U-shaped structure, a collecting groove is provided on the top surface of the base, and a horizontal plate is fixedly installed on the top thereof, a pair of guide rods are fixedly installed on the top of the base above the horizontal plate, the processing table is slidably connected to the pair of guide rods, and a plurality of through holes are provided on one side of the horizontal plate through a recessed groove, and the recessed groove is used to place the rack that needs to be polished.

[0009] Furthermore, the driving member includes a motor fixedly mounted on the top of the processing table, the shaft end of the motor passes through the processing table and is fixedly mounted with a driving gear, a rack is fixedly mounted on the top of the cross plate, and the driving gear meshes and rotates with the rack.

[0010] Furthermore, the rust removal part includes a pair of grinding wheels rotatably connected to the bottom of the processing table, a pulley is fixedly installed between the shaft end of one of the grinding wheels and the shaft end of the motor, a first transmission gear is fixedly installed between the shaft end of the grinding wheel and the other grinding wheel below the pulley, and a transmission belt is sleeved between the pair of pulleys.

[0011] Furthermore, the cleaning part includes a rotating shaft, the bottom of the processing table is located between a pair of the grinding wheels and is rotatably connected to the rotating shaft, the end of the rotating shaft is fixedly installed with a second transmission gear and an active bevel gear, a pair of the first transmission gears are respectively meshed and rotated with the two sides of the second transmission gear, the bottom of the processing table is rotatably connected with a worm and a worm wheel through a support plate and a pair of rotating shafts, one end of the worm is fixedly installed with a driven bevel gear, the driven bevel gear is meshed and rotated with the active bevel gear, a pair of the worm wheels are meshed and rotated with the two sides of the worm, and a sponge roller is fixedly installed on the other end of the rotating shaft.

[0012] Furthermore, a clean water tank and a water pump are fixedly installed on the top of the processing table, the input end of the water pump is connected to the clean water tank through a delivery pipe, and the output end thereof is fixedly installed with a nozzle at the bottom of the processing table through the delivery pipe.

[0013] The utility model proposes a rack rust removal and cleaning device, which has the beneficial effects that: the utility model can drive the processing table to move through the action of the driving part, and can also utilize the action of the processing table movement to drive the rust removal part and the cleaning part to grind and clean the rack, and can also drive the cleaning water tank and the water pump to move and utilize the nozzle to spray phosphoric acid or hydrochloric acid on the rack, which plays an auxiliary role in the grinding of the rack, and can grind both sides of the rack through a pair of grinding wheels, and then clean the liquid attached to the surface of the rack through the action of a pair of sponge rollers against the rack, and the utility model has a simple structure, easy operation and strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the utility model;

[0015] Figure 2 It is a cross-sectional view of the utility model;

[0016] Figure 3 It is a structural schematic diagram of the driving member of the utility model;

[0017] Figure 4 for Figure 3 Schematic diagram of the enlarged structure of area A.

[0018] In the figure: 1. base; 11. collecting trough; 12. horizontal plate; 13. through hole; 2. guide rod; 3. processing table; 31. cleaning water tank; 32. water pump; 33. nozzle; 4. driving part; 41. motor; 42. driving gear; 43. rack; 44. pulley; 45. transmission belt; 5. rust removal part; 51. grinding wheel; 52. first transmission gear; 53. driving bevel gear; 6. cleaning part; 61. rotating shaft; 62. second transmission gear; 63. worm; 64. worm wheel; 65. driven bevel gear; 66. sponge roller. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] Reference Figure 1-4 A rack rust removal and cleaning device comprises a base 1, the top of the base 1 is slidably connected to a processing table 3 through a guide rod 2, a driving member 4 is provided on the top of the processing table 3, and a rust removal member 5 and a cleaning member 6 are provided on the bottom thereof, the driving member 4 is used to drive the processing table 3 to move, and to drive the rust removal member 5 and the cleaning member 6 to rotate.

[0021] Furthermore, the base 1 is in a U-shaped structure, a collecting groove 11 is provided on the top surface of the base 1, and a horizontal plate 12 is fixedly installed on the top thereof, a pair of guide rods 2 are fixedly installed on the top of the base 1 above the horizontal plate 12, the processing table 3 is slidably connected to the pair of guide rods 2, and a plurality of through holes 13 are provided on one side of the horizontal plate 12 through a recessed groove, and the recessed groove is used to place the rack that needs to be polished.

[0022] It is worth mentioning that the rack grinding needs to be sprayed with phosphoric acid or hydrochloric acid to assist in grinding, wherein, the two sides of the horizontal plate 12 are provided with clamps for clamping the rack, and the rack sandblasting liquid is placed in the recessed portion, and the through hole 13 is used to prevent the accumulation of waste liquid, and the side of the collecting tank 11 is provided with an electric valve for draining liquid.

[0023] Furthermore, the driving member 4 includes a motor 41 fixedly mounted on the top of the processing table 3, the shaft end of the motor 41 passes through the processing table 3 and is fixedly mounted with a driving gear 42, and a rack 43 is fixedly mounted on the top of the cross plate 12, and the driving gear 42 rotates in meshing with the rack 43.

[0024] In more detail, the rust removal component 5 includes a pair of grinding wheels 51 rotatably connected to the bottom of the processing table 3, wherein a pulley 44 is fixedly installed between the axial end of one of the grinding wheels 51 and the axial end of the motor 41, and a first transmission gear 52 is fixedly installed between the axial ends of the grinding wheel 51 and the other grinding wheel 51 below the pulley 44, and a transmission belt 45 is sleeved between the pair of pulleys 44.

[0025] It is worth mentioning that a pair of the grinding wheels 51 can grind the rack, and the motor 41 utilizes the driving gear 42 to engage the rack 43 to drive the processing table 3 to move, and while driving the driving gear 42 to rotate, it can also drive the pulley 44 to cooperate with the transmission belt 45 to drive the grinding wheel 51 to rotate.

[0026] In general, the cleaning component 6 includes a rotating shaft 61. The bottom of the processing table 3 is located between a pair of the grinding wheels 51 and is rotatably connected to the rotating shaft 61. The end of the rotating shaft 61 is fixedly installed with a second transmission gear 62 and an active bevel gear 53. A pair of the first transmission gears 52 are respectively meshed and rotated with the two sides of the second transmission gear 62. The bottom of the processing table 3 is rotatably connected with a worm 63 and a worm wheel 64 through a support plate and a pair of rotating shafts. A driven bevel gear 65 is fixedly installed at one end of the worm 63. The driven bevel gear 65 is meshed and rotated with the active bevel gear 53. A pair of worm wheels 64 are meshed and rotated with the two sides of the worm 63. A sponge roller 66 is fixedly installed at the other end of the rotating shaft.

[0027] It should be noted that if Figure 3 As shown, because the two sides of the pair of first transmission gears 52 and second transmission gears 62 are meshed and rotated, one of the grinding wheels 51 can drive the rotating shaft 61 and the other grinding wheel 51 to rotate at the same time, and the rack can be polished by the rotation of the pair of grinding wheels 51;

[0028] When the rotating shaft 61 rotates, it also drives the active bevel gear 53 to drive the driven bevel gear 65 to rotate, and the driven bevel gear 65 then drives the worm 63 to drive the pair of worm wheels 64 to rotate, thereby driving the pair of sponge rollers 66 to rotate with the grinding wheel 51;

[0029] It is worth mentioning that the sponge roller 66 can wrap the rack tightly by virtue of its good flexibility and will not get stuck with the rack.

[0030] Finally, a clean water tank 31 and a water pump 32 are fixedly installed on the top of the processing table 3. The input end of the water pump 32 is connected to the clean water tank 31 through a delivery pipe, and the output end thereof is fixedly installed with a nozzle 33 at the bottom of the processing table 3 through a delivery pipe.

[0031] Specifically, there is a pair of nozzles 33, which are respectively arranged on both sides of the processing table 3. Because the forward and reverse rotation of the motor 41 can drive the processing table 3 to move back and forth, the purpose of repeatedly grinding and cleaning the rack is achieved.

[0032] Working mode: When working, the water pump 32 cooperates with the cleaning water tank 31 and then uses the nozzle 33 to spray liquid on the rack. The motor 41 uses the driving gear 42 to mesh with the rack 43 to drive the processing table 3 to move, and while driving the driving gear 42 to rotate, it can also drive the pulley 44 to cooperate with the transmission belt 45 to drive the grinding wheel 51 to rotate, and the pair of grinding wheels 51 grinds the rack;

[0033] Then, when the rotating shaft 61 rotates, it will also drive the active bevel gear 53 to drive the driven bevel gear 65 to rotate, and the driven bevel gear 65 will then drive the worm 63 to drive the pair of worm wheels 64 to rotate, thereby driving the pair of sponge rollers 66 to rotate with the grinding wheel 51;

[0034] Finally, the processing table 3 is driven to move back and forth by the forward and reverse rotation of the motor 41 to grind and clean the rack multiple times.

[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A rack rust removal and cleaning device, comprising a base (1), characterized in that: The top of the base (1) is slidably connected to a processing table (3) via a guide rod (2); a driving component (4) is provided on the top of the processing table (3), and a rust removal component (5) and a cleaning component (6) are provided on the bottom; the driving component (4) is used to drive the processing table (3) to move, and to drive the rust removal component (5) and the cleaning component (6) to rotate.

2. The rack rust removal and cleaning equipment according to claim 1, characterized in that: The base (1) is of a U-shaped structure, a collecting groove (11) is provided on the top surface of the base (1), and a transverse plate (12) is fixedly installed on the top thereof, a pair of guide rods (2) are fixedly installed on the top of the base (1) above the transverse plate (12), the processing table (3) is slidably connected to the pair of guide rods (2), a plurality of through holes (13) are provided on one side of the transverse plate (12) through a recessed groove, and the recessed groove is used to place the rack to be polished.

3. The rack rust removal and cleaning equipment according to claim 2, characterized in that: The driving member (4) comprises a motor (41) fixedly mounted on the top of the processing table (3); the shaft end of the motor (41) passes through the processing table (3) and is fixedly mounted with a driving gear (42); a rack (43) is fixedly mounted on the top of the cross plate (12); the driving gear (42) rotates in meshing engagement with the rack (43).

4. The rack rust removal and cleaning equipment according to claim 3, characterized in that: The rust removal part (5) comprises a pair of grinding wheels (51) rotatably connected to the bottom of the processing table (3), a pulley (44) is fixedly installed between the shaft end of one of the grinding wheels (51) and the shaft end of the motor (41), a first transmission gear (52) is fixedly installed between the shaft ends of the grinding wheel (51) and the other grinding wheel (51) located below the pulley (44), and a transmission belt (45) is sleeved between the pair of pulleys (44).

5. The rack rust removal and cleaning equipment according to claim 4, characterized in that: The cleaning member (6) comprises a rotating shaft (61). The bottom of the processing table (3) is located between a pair of the grinding wheels (51) and is rotatably connected to the rotating shaft (61). The end of the rotating shaft (61) is fixedly mounted with a second transmission gear (62) and a driving bevel gear (53). The pair of the first transmission gears (52) are respectively meshed and rotated with the two sides of the second transmission gear (62). The bottom of the processing table (3) is rotatably connected with a worm (63) and a worm wheel (64) via a support plate and a pair of rotating shafts. A driven bevel gear (65) is fixedly mounted on one end of the worm (63). The driven bevel gear (65) is meshed and rotated with the driving bevel gear (53). The pair of worm wheels (64) are meshed and rotated with the two sides of the worm (63). A sponge roller (66) is fixedly mounted on the other end of the rotating shaft.

6. The rack rust removal and cleaning equipment according to claim 1, characterized in that: A clean water tank (31) and a water pump (32) are fixedly installed on the top of the processing table (3); the input end of the water pump (32) is connected to the clean water tank (31) through a delivery pipe, and the output end of the water pump (32) is fixedly installed with a nozzle (33) at the bottom of the processing table (3) through the delivery pipe.

Citation Information

Patent Citations

  • Efficient rust-removing cleaning equipment for rack

    CN107214603A