Honeycomb ceramic production and processing equipment
By designing honeycomb ceramic production and processing equipment, and using automatic cutting mechanisms and cleaning mechanisms, the problems of low cutting accuracy and raw material contamination in the existing technology are solved, and efficient and accurate automatic cutting and cleaning are achieved.
Patent Information
- Application Number
- CN202421605084.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-09
AI Technical Summary
In the prior art, the cutting of honeycomb ceramics mostly relies on manual manual, resulting in low cutting accuracy and easy to cause raw materials to be contaminated, affecting the smoothness and flatness of the cutting surface.
A honeycomb ceramic production and processing equipment is designed, including molding barrels, conveyor belts, automatic cutting mechanisms and cleaning mechanisms. Automatic cutting is achieved through a motor-driven screw and wire wheel, and the cutting line is cleaned using a felt barrel and a cleaning brush to avoid contamination of raw materials.
It realizes automatic cutting of honeycomb ceramics, improves cutting accuracy and efficiency, avoids raw material contamination, and ensures smoothness and flatness of the cutting surface.
Smart Images
Figure CN222874900U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of honeycomb ceramic production and processing, in particular to a production and processing device for honeycomb ceramics. Background Art
[0002] Honeycomb ceramics are a new type of ceramic product with a honeycomb-like structure. It was first used in small automobile exhaust purification and is now widely used in chemical, electric power, metallurgy, petroleum, electronic appliances, machinery and other industries. It is becoming more and more widespread and has a considerable development prospect. The production of honeycomb ceramic blanks is mainly extruded by honeycomb ceramic forming machines. The honeycomb ceramic material after extrusion is the honeycomb ceramic wet blank material. Before drying and shaping, the honeycomb ceramic wet blank material needs to be cut into multiple sections to form the required length.
[0003] In the prior art, honeycomb ceramics are mostly cut manually by holding a thin metal wire. Manual cutting completely relies on manual judgment of the cutting position and size, and the cutting accuracy is low. In addition, the long-term cutting work of the thin metal wire will inevitably be contaminated with some honeycomb ceramic raw materials. During the repeated cutting process, the raw materials on the thin wire are contaminated on the cutting surface, thereby affecting the smoothness and flatness of the cut surface.
[0004] For this purpose, a production and processing equipment for honeycomb ceramics is proposed. Utility Model Content
[0005] The purpose of the utility model is to solve the problems mentioned in the above background technology, and the utility model provides a production and processing equipment for honeycomb ceramics.
[0006] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical scheme: a production and processing equipment of honeycomb ceramics, comprising:
[0007] Base;
[0008] The forming barrel is arranged above the base to realize the forming of the honeycomb ceramic raw material;
[0009] The conveyor belt is arranged on the base and located below the forming barrel to realize the transportation of the honeycomb ceramics after segment cutting;
[0010] The cutting mechanism is located above the conveyor belt to realize automatic cutting of honeycomb ceramics;
[0011] Cleaning mechanism: It is arranged on the cutting mechanism to clean the cutting mechanism.
[0012] Furthermore, the cutting mechanism includes a mounting frame, and the mounting frame is slidably connected to the base, a first screw rod is provided in the base, a first motor is provided in the base, and both ends of the first screw rod respectively pass through the base and are rotatably connected to the base, the first screw rod passes through the mounting frame and is threadedly connected to the mounting frame, and the first screw rod is connected to the output end of the first motor, a moving rod is provided on the mounting frame, and the moving rod is slidably connected to the mounting frame, and according to the height of the honeycomb ceramic to be cut, the first motor is started to drive the first screw rod to rotate, and under the limiting action of the base, the mounting frame drives the moving rod to adjust the cutting height.
[0013] Furthermore, a second screw rod is provided in the installation frame, a second motor is provided in the installation frame, and both ends of the second screw rod respectively pass through the installation frame and are rotatably connected to the installation frame, the second screw rod passes through the moving rod and is threadedly connected to the moving rod, and the left end of the second screw rod is connected to the output end of the second motor. The second motor is started to drive the second screw rod to rotate, and the moving rod slides horizontally at a uniform speed under the limiting action of the installation frame, and the moving rod drives the cutting line to move horizontally at a uniform speed, thereby automatically cutting the ceramic honeycomb.
[0014] Furthermore, two groups of symmetrically distributed winding rods are provided at both ends of the moving rod, and the two groups of winding rods are rotatably connected to the moving rod, the winding rods are sleeved with disc springs, and the two ends of the disc springs are respectively fixedly connected to the moving rod and the winding rod, a fourth motor is provided in the moving rod, and the lower end of the winding rod is connected to the output end of the fourth motor, a cutting wire is provided on the moving rod, and the two ends of the cutting wire are respectively wound around the two groups of winding rods, the fourth motor is turned on to drive the winding rod to rotate, the cutting wire is transmitted between the two groups of winding rods, thereby assisting the horizontal movement of the moving rod to accelerate the cutting efficiency of the honeycomb ceramics.
[0015] Furthermore, two groups of symmetrically distributed belts are provided above the base, and the two sides of the conveyor belt are fixedly installed with the belts respectively, two groups of symmetrically distributed mounting rods are provided on the base, and two groups of symmetrically distributed pulleys are provided on the mounting rods, and the belts are respectively connected to the corresponding two groups of pulleys for transmission, and a motor is provided on the base, and the left mounting rod is connected to the output end of the motor, and the motor is turned on to drive the mounting rod and the pulley to rotate, and the conveyor belt drives the honeycomb ceramic to discharge under the drive of the two groups of belts.
[0016] Furthermore, the cleaning mechanism includes a mounting frame fixedly mounted on the moving rod, and the number of mounting frames is set in two groups, and the two groups of mounting frames are symmetrically distributed, the mounting frame is provided with two groups of symmetrically distributed sliding frames, the sliding frame is provided with a felt cylinder, the sliding frame is provided with a cleaning brush, and the felt cylinder is rotatably connected to the sliding frame, and the felt cylinder is fitted with the cleaning brush, and the cutting line contacts the upper and lower groups of felt cylinders respectively when transmitting between the two groups of winding rods, so that the raw materials contaminated by the cutting line during the cutting process adhere to the felt cylinder, thereby completing the cleaning of the cutting line.
[0017] Furthermore, a bidirectional threaded rod is provided in the mounting frame, a third motor is provided in the mounting frame, and both ends of the bidirectional threaded rod respectively pass through the two groups of sliding frames and are respectively threadedly connected to the two groups of sliding frames, the upper end of the bidirectional threaded rod is connected to the output end of the third motor, and the bidirectional threaded rod rotates when driven by the third motor, and cooperates with the mounting frame to adjust the distance between the two groups of sliding frames.
[0018] The beneficial effects of the utility model are as follows:
[0019] The raw materials of honeycomb ceramics are placed in a forming barrel, and after being pressed and formed by the forming barrel, they fall onto a conveyor belt. According to the height of the honeycomb ceramics to be cut, the first motor is started to drive the first screw rod to rotate. Under the limiting effect of the base, the installation frame drives the moving rod to adjust the cutting height. Then, the second motor is started to drive the second screw rod to rotate. Under the limiting effect of the installation frame, the moving rod slides horizontally at a uniform speed, and the moving rod drives the cutting line to move horizontally at a uniform speed, so that the ceramic honeycomb is automatically cut. In the process of horizontal movement of the cutting line, the fourth motor can be started to drive the winding rod to rotate. The cutting line is transmitted between the two sets of winding rods, thereby assisting the horizontal movement of the moving rod to accelerate the cutting efficiency of the honeycomb ceramics. In addition, the cutting effect is improved. After the honeycomb ceramics are cut, the motor is turned on to drive the mounting rod and the pulley to rotate. Under the drive of the two groups of belts, the conveyor belt drives the honeycomb ceramics to discharge the material. When the cutting line is transmitted between the two groups of winding rods, it contacts the upper and lower groups of felt cylinders respectively, so that the raw materials contaminated by the cutting line during the cutting process are attached to the felt cylinder, and the cutting line is cleaned to avoid the raw materials contaminated on the cutting line being re-contaminated on the honeycomb ceramic during the cutting process, causing contamination of the cutting surface. In addition, the felt cylinder is rotated by the reaction force during the transmission of the cutting line, and then rubs against the brush, so that the raw materials on the felt cylinder are swept away by the brush, and the raw materials on the felt cylinder are prevented from being re-attached to the cutting line. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 It is a structural schematic diagram of the conveyor belt of the utility model;
[0022] Figure 3 It is a structural schematic diagram of the cutting mechanism of the utility model;
[0023] Figure 4 For this utility model Figure 3 -A magnified view of the structure;
[0024] Figure 5 It is a structural schematic diagram of the mobile rod of the utility model;
[0025] Figure 6 It is a structural schematic diagram of the cleaning mechanism of the utility model.
[0026] Figure numerals: 1. base; 2. forming barrel; 3. conveyor belt; 4. belt; 5. mounting rod; 6. pulley; 7. motor; 8. cutting mechanism; 801. mounting frame; 802. first screw rod; 803. first motor; 804. moving rod; 805. second screw rod; 806. second motor; 807. winding rod; 808. coil spring; 809. fourth motor; 810. cutting line; 9. cleaning mechanism; 901. mounting frame; 902. sliding frame; 903. third motor; 904. bidirectional threaded rod; 905. felt tube; 906. cleaning brush. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0028] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0030] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
[0031] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0032] like Figures 1 to 6 As shown, a production and processing equipment for honeycomb ceramics includes:
[0033] Base 1; forming barrel 2, arranged above base 1, to realize forming of honeycomb ceramic raw materials; conveyor belt 3, arranged on base 1 and located below forming barrel 2, to realize transportation of honeycomb ceramics after segment cutting; cutting mechanism 8, located above conveyor belt 3, to realize automatic cutting of honeycomb ceramics; cleaning mechanism 9, arranged on cutting mechanism 8, to realize cleaning of cutting mechanism 8.
[0034] The raw material of honeycomb ceramics is placed in the forming barrel 2, and is pressed and formed by the forming barrel 2 and then falls onto the conveyor belt 3. According to the height of the honeycomb ceramics to be cut, the installation frame 801 drives the moving rod 804 to adjust the cutting height, and then the second motor 806 is started to drive the second screw rod 805 to rotate. Under the limiting action of the installation frame 801, the moving rod 804 slides horizontally at a uniform speed, and the moving rod 804 drives the cutting line 810 to move horizontally at a uniform speed, and the ceramic honeycomb is automatically cut. The cut honeycomb ceramics are discharged by the conveyor belt 3, and the cutting line 810 contacts the upper and lower groups of felt tubes 905 respectively when it is transmitted between the two groups of winding rods 807, so that the raw material contaminated by the cutting line 810 during the cutting process adheres to the felt tube 905, and the cutting line 810 is cleaned.
[0035] like Figure 3 , Figure 4 , Figure 5As shown, the cutting mechanism 8 includes a mounting frame 801, and the mounting frame 801 is slidably connected to the base 1, a first screw rod 802 is provided in the base 1, a first motor 803 is provided in the base 1, and both ends of the first screw rod 802 respectively penetrate the base 1 and are rotatably connected to the base 1, the first screw rod 802 penetrates the mounting frame 801 and is threadedly connected to the mounting frame 801, and the first screw rod 802 is connected to the output end of the first motor 803, a moving rod 804 is provided on the mounting frame 801, and the moving rod 804 is slidably connected to the mounting frame 801, the A second screw rod 805 is provided in the installation frame 801, and a second motor 806 is provided in the installation frame 801. The two ends of the second screw rod 805 respectively penetrate the installation frame 801 and are rotatably connected to the installation frame 801. The second screw rod 805 penetrates the moving rod 804 and is threadedly connected to the moving rod 804. The left end of the second screw rod 805 is connected to the output end of the second motor 806. Two sets of symmetrically distributed winding rods 807 are provided at both ends of the moving rod 804, and the two sets of winding rods 807 are rotatably connected to the moving rod 804. The winding rods 807 are sleeved with a coil spring 80 8, and the two ends of the coil spring 808 are fixedly connected to the moving rod 804 and the winding rod 807 respectively, the moving rod 804 is provided with a fourth motor 809, and the lower end of the winding rod 807 is connected to the output end of the fourth motor 809, the moving rod 804 is provided with a cutting line 810, and the two ends of the cutting line 810 are respectively wound with the two groups of winding rods 807, according to the height of the honeycomb ceramic to be cut, the first motor 803 is started to drive the first screw rod 802 to rotate, and under the limiting effect of the base 1, the installation frame 801 drives the moving rod 804 to cut. The height is adjusted, and then the second motor 806 is started to drive the second screw rod 805 to rotate. Under the limiting action of the installation frame 801, the moving rod 804 slides horizontally at a uniform speed. The moving rod 804 drives the cutting line 810 to move horizontally at a uniform speed to automatically cut the ceramic honeycomb. During the horizontal movement of the cutting line 810, the fourth motor 809 can be turned on to drive the winding rod 807 to rotate. The cutting line 810 is transmitted between the two sets of winding rods 807, thereby assisting the horizontal movement of the moving rod 804 to speed up the cutting efficiency of the honeycomb ceramic and improve the cutting effect.
[0036] like Figure 2 As shown, two groups of symmetrically distributed belts 4 are provided above the base 1, and the two sides of the conveyor belt 3 are fixedly installed with the belts 4 respectively, two groups of symmetrically distributed mounting rods 5 are provided on the base 1, and two groups of symmetrically distributed pulleys 6 are provided on the mounting rods 5, and the belts 4 are respectively connected with the corresponding two groups of pulleys 6 for transmission, and a motor 7 is provided on the base 1, and the left mounting rod 5 is connected with the output end of the motor 7. The cut honeycomb ceramics are driven by turning on the motor 7 to drive the mounting rod 5 and the pulley 6 to rotate, and driven by the two groups of belts 4, the conveyor belt 3 drives the honeycomb ceramics to discharge.
[0037] like Figure 6 As shown, the cleaning mechanism 9 includes a mounting frame 901 fixedly mounted on the moving rod 804, and the number of the mounting frames 901 is set in two groups, and the two groups of mounting frames 901 are symmetrically distributed, the mounting frame 901 is provided with two groups of symmetrically distributed sliding frames 902, the sliding frames 902 are provided with felt cylinders 905, the sliding frames 902 are provided with cleaning brushes 906, and the felt cylinders 905 are rotatably connected to the sliding frames 902, and the felt cylinders 905 and the cleaning brushes 906 are fitted, the mounting frame 901 is provided with a bidirectional threaded rod 904, and the mounting frame 901 is provided with a third threaded rod 904. The two ends of the bidirectional threaded rod 904 respectively pass through the two groups of sliding frames 902 and are respectively threadedly connected to the two groups of sliding frames 902. The upper end of the bidirectional threaded rod 904 is connected to the output end of the third motor 903. When the cutting line 810 is transmitted between the two groups of winding rods 807, it contacts the upper and lower groups of felt tubes 905 respectively, so that the raw materials contaminated by the cutting line 810 during the cutting process adhere to the felt tubes 905, completing the cleaning of the cutting line 810 and avoiding the raw materials contaminated on the cutting line 810 from being re-contaminated on the honeycomb ceramic during the cutting process, causing pollution of the cutting surface.
[0038] In summary, the wet honeycomb ceramic embryos formed by the forming barrel 2 fall on the conveyor belt 3. According to the height of the honeycomb ceramics to be cut, the first motor 803 is started to drive the first screw rod 802 to rotate. Under the limiting effect of the base 1, the installation frame 801 drives the moving rod 804 to adjust the cutting height. Then, the second motor 806 is started to drive the second screw rod 805 to rotate. Under the limiting effect of the installation frame 801, the moving rod 804 slides horizontally at a uniform speed. When the cutting line 810 moves horizontally, the fourth motor 809 is started to drive the two groups of winding rods 807 to rotate synchronously. The cutting line 810 is uniformly transmitted between the two groups of winding rods 807, and the horizontal movement of the moving rod 804 is coordinated to adjust the height of the ceramic honeycomb. Automatic cutting is performed to speed up the cutting efficiency and improve the cutting effect of the honeycomb ceramics. When the cutting line 810 is transmitted between the two sets of winding rods 807, it contacts the upper and lower sets of felt tubes 905 respectively, so that the raw materials contaminated by the cutting line 810 during the cutting process adhere to the felt tubes 905, and the cutting line 810 is cleaned to avoid the raw materials contaminated on the cutting line 810 being re-contaminated on the honeycomb ceramics during the cutting process, causing contamination of the cutting surface. In the transmission process of the cutting line 810, the felt tube 905 is rotated by the reaction force, and then rubs against the brush, so that the raw materials on the felt tube 905 are swept away by the brush, and the raw materials on the felt tube 905 are prevented from being re-adhered to the cutting line 810.
[0039] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A production and processing equipment for honeycomb ceramics, characterized in that: include: Base (1); A forming barrel (2) is arranged above the base (1) to achieve the forming of the honeycomb ceramic raw material; A conveyor belt (3) is arranged on the base (1) and is located below the forming barrel (2) to transport the honeycomb ceramics after segment cutting; A cutting mechanism (8), located above the conveyor belt (3), realizes automatic cutting of the honeycomb ceramic; The cleaning mechanism (9) is arranged on the cutting mechanism (8) to clean the cutting mechanism (8).
2. The production and processing equipment of honeycomb ceramics according to claim 1, characterized in that: The cutting mechanism (8) comprises a mounting frame (801), and the mounting frame (801) is slidably connected to the base (1); a first screw rod (802) is provided in the base (1); a first motor (803) is provided in the base (1); two ends of the first screw rod (802) respectively penetrate the base (1) and are rotatably connected to the base (1); the first screw rod (802) penetrates the mounting frame (801) and is threadedly connected to the mounting frame (801); the first screw rod (802) is connected to the output end of the first motor (803); a moving rod (804) is provided on the mounting frame (801), and the moving rod (804) is slidably connected to the mounting frame (801).
3. The production and processing equipment of honeycomb ceramics according to claim 2, characterized in that: A second screw rod (805) is provided in the installation frame (801), a second motor (806) is provided in the installation frame (801), and both ends of the second screw rod (805) respectively penetrate the installation frame (801) and are rotatably connected to the installation frame (801), the second screw rod (805) penetrates the moving rod (804) and is threadedly connected to the moving rod (804), and the left end of the second screw rod (805) is connected to the output end of the second motor (806).
4. The production and processing equipment of honeycomb ceramics according to claim 2, characterized in that: Two groups of symmetrically distributed winding rods (807) are provided at both ends of the moving rod (804), and the two groups of winding rods (807) are rotatably connected to the moving rod (804); a coil spring (808) is sleeved on the winding rod (807), and the two ends of the coil spring (808) are respectively fixedly connected to the moving rod (804) and the winding rod (807); a fourth motor (809) is provided in the moving rod (804), and the lower end of the winding rod (807) is connected to the output end of the fourth motor (809); a cutting line (810) is provided on the moving rod (804), and the two ends of the cutting line (810) are respectively wound around the two groups of winding rods (807).
5. The production and processing equipment of honeycomb ceramics according to claim 1, characterized in that: Two groups of symmetrically distributed belts (4) are provided above the base (1), and the two sides of the conveyor belt (3) are fixedly mounted to the belts (4) respectively. Two groups of symmetrically distributed mounting rods (5) are provided on the base (1), and two groups of symmetrically distributed pulleys (6) are provided on the mounting rods (5). The belts (4) are respectively connected to the corresponding two groups of pulleys (6) in a transmission manner. A motor (7) is provided on the base (1), and the left mounting rod (5) is connected to the output end of the motor (7).
6. The production and processing equipment of honeycomb ceramics according to claim 1, characterized in that: The cleaning mechanism (9) comprises a mounting frame (901) fixedly mounted on the moving rod (804), and the number of the mounting frames (901) is set to two groups, and the two groups of mounting frames (901) are symmetrically distributed, and two groups of symmetrically distributed sliding frames (902) are provided on the mounting frame (901), and the sliding frame (902) is provided with a felt cylinder (905), and the sliding frame (902) is provided with a cleaning brush (906), and the felt cylinder (905) is rotatably connected to the sliding frame (902), and the felt cylinder (905) and the cleaning brush (906) are in close contact.
7. The production and processing equipment of honeycomb ceramics according to claim 6, characterized in that: A bidirectional threaded rod (904) is provided in the mounting frame (901), a third motor (903) is provided in the mounting frame (901), and two ends of the bidirectional threaded rod (904) respectively penetrate through the two sets of sliding frames (902) and are respectively threadedly connected to the two sets of sliding frames (902), and the upper end of the bidirectional threaded rod (904) is connected to the output end of the third motor (903).