Grouting material proportioning machine for tunnel construction

Abstract

The utility model relates to the field of proportioning equipment, and particularly discloses a grouting material proportioning machine for tunnel construction, the grouting material proportioning machine comprises a conveying pipe, a conveying mechanism, a quantifying mechanism and a valve, the conveying pipe is provided with a heating assembly, the conveying mechanism comprises a first driving assembly and a screw inserted into the conveying pipe, the first driving assembly is used for driving the screw to rotate around a shaft, and the valve is arranged on the conveying pipe; the quantifying mechanism comprises a first charging barrel and a second charging barrel, the second charging barrel is communicated with the conveying pipe and the first charging barrel, the second charging barrel is provided with a weighing assembly, the number of the valves is two, one valve is arranged between the first charging barrel and the second charging barrel, and the other valve is arranged between the second charging barrel and the conveying pipe. The grouting material proportioning machine has the effect that the problem that an existing grouting material proportioning machine is low in working efficiency is solved.

Description

Technical Field

[0001] The present application relates to the field of proportioning equipment, and in particular to a grouting material proportioning machine for tunnel construction. Background Art

[0002] Grouting materials are divided into two types: organic and inorganic. They are commonly used in the field of construction. Common types include cement clay and polyurethane. At present, the mixing of grouting materials is mainly carried out by mixers. The mixing of grouting materials requires the addition of different grouting materials in proportion.

[0003] The existing grouting material proportioning method is to heat the grouting material that needs to be heated after weighing it with a measuring tool, and pour the grouting material into a mixing barrel for stirring by manpower; and after the grouting material is stirred, the grouting material needs to be kept warm to prevent the grouting material from coagulating during storage or transportation, resulting in high labor intensity for operators and low proportioning efficiency for the grouting material. Utility Model Content

[0004] In order to improve the problem of low working efficiency of existing grouting material proportioning machines, the present application provides a grouting material proportioning machine for tunnel construction.

[0005] The present application provides a grouting material proportioning machine for tunnel construction that adopts the following technical solution:

[0006] A grouting material proportioning machine for tunnel construction, comprising

[0007] A delivery pipe is provided with a heating assembly;

[0008] The conveying mechanism comprises a first driving assembly and a screw rod inserted in the conveying tube, wherein the first driving assembly is used to drive the screw rod to rotate around an axis;

[0009] The quantitative mechanism comprises a first barrel and a second barrel, wherein the second barrel is connected to the delivery pipe and the first barrel, and the second barrel is provided with a weighing assembly;

[0010] There are two valves, one of which is arranged between the first barrel and the second barrel, and the other is arranged between the second barrel and the delivery pipe.

[0011] By adopting the above technical solution, the user can quantify the grouting material through the quantitative mechanism and the valve, and transport the grouting material into the conveying pipe. The conveying mechanism transports the grouting material and mixes the grouting material during the transportation process. At this time, the grouting material can be heated and insulated by the heating component of the conveying pipe, thereby reducing the workload of the operators and improving the low working efficiency of the existing grouting material proportioning machine.

[0012] Preferably, the heating assembly includes a heating layer and an insulating layer, the heating layer is connected to the conveying pipe, the heating layer is used to heat the conveying pipe, and the insulating layer is arranged between the heating layer and the conveying pipe, and the insulating layer is used to separate the heating layer and the conveying pipe.

[0013] By adopting the above technical solution, the heating layer can heat the grouting material in the conveying pipe, ensuring that the grouting material melts and its performance is not affected by low temperature during transportation. The insulating layer can provide electrical insulation to prevent the heating layer from being electrified and causing the conveying pipe to be electrified, thereby reducing possible safety hazards.

[0014] Preferably, the side wall of the first barrel is provided with an opening, and a screen is movably inserted into the opening.

[0015] By adopting the above technical solution, the use of the screen can ensure that the grouting material is initially mixed and dispersed when entering the first barrel, preventing the material from agglomerating, thereby improving the mixing efficiency and uniformity of the material; at the same time, the screen can be used as a filtering device to intercept possible larger particles or impurities, ensuring the quality of the grouting material entering the conveying pipe and avoiding wear or blockage of the conveying pipe and the conveying mechanism.

[0016] Preferably, a baffle is provided on one side of the screen to prevent the grouting material from overflowing.

[0017] By adopting the above technical solution, the baffle can prevent the grouting material from overflowing from the first barrel from the opening due to excessive addition or vibration of the screen when the grouting material passes through the screen, thereby keeping the construction environment clean and safe.

[0018] Preferably, the weighing assembly includes a plurality of pressure scales, and the plurality of pressure scales are connected to the second barrel.

[0019] By adopting the above technical solution, several pressure scales can monitor and record the weight of the grouting material in the second barrel in real time, ensuring the accuracy of the material ratio.

[0020] Preferably, the valve is an electric ball valve.

[0021] By adopting the above technical solution, the electric ball valve can provide precise switching control to ensure that the grouting materials are accurately mixed in a predetermined proportion during the proportioning process, avoiding excessive or insufficient grouting materials; at the same time, the electric ball valve can adjust the flow rate of the grouting material to adapt to different construction requirements and improve the low working efficiency of the existing grouting material proportioning machine.

[0022] Preferably, the delivery pipe is provided with a water inlet, and the water inlet is connected to the water pipe through a water valve.

[0023] By adopting the above technical solution, an appropriate amount of water can be added to the grouting material through the water inlet to adjust the consistency of the slurry, so as to adapt to different construction conditions and grouting requirements; and during or after the construction process, the delivery pipe can be cleaned through the water inlet to remove residual grouting material, thereby maintaining the cleanliness and operating efficiency of the delivery pipe and the delivery mechanism.

[0024] Preferably, it also includes a transfer mechanism, which includes a frame and a universal wheel set, the frame is respectively connected to the conveying pipe, the conveying mechanism and the quantitative mechanism, and the universal wheel set is arranged at the bottom of the frame.

[0025] By adopting the above technical solution, the setting of the universal wheel group enables the entire grouting material proportioning machine to be easily moved to adapt to different construction locations and environments, improves the maneuverability of the equipment, and enables the grouting material proportioning machine for tunnel construction to be quickly deployed in place, reducing the preparation time before construction.

[0026] In summary, the present application includes at least one of the following beneficial technical effects:

[0027] 1. The user can quantify the grouting material through the quantitative mechanism and the valve, and transport the grouting material to the conveying pipe. The conveying mechanism transports the grouting material and mixes the grouting material during the transportation process. At this time, the heating component of the conveying pipe can heat and keep the grouting material warm, thereby reducing the workload of the operators and improving the low working efficiency of the existing grouting material proportioning machine;

[0028] 2. The heating layer can heat the grouting material in the conveying pipe to ensure that the grouting material melts and its performance is not affected by too low temperature during transportation. The insulating layer can provide electrical insulation to prevent the heating layer from being charged and causing the conveying pipe to be charged, thereby reducing possible safety hazards;

[0029] 3. The use of the screen can ensure that the grouting material is initially mixed and dispersed when entering the first barrel, preventing the material from agglomerating, thereby improving the mixing efficiency and uniformity of the material; at the same time, the screen can be used as a filtering device to intercept possible larger particles or impurities, ensuring the quality of the grouting material entering the delivery pipe and avoiding wear or blockage of the delivery pipe and the delivery mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a structural schematic diagram of a grouting material proportioning machine for tunnel construction in an embodiment of the present application;

[0031] Figure 2 It is one of the partial structural schematic diagrams of a grouting material proportioning machine for tunnel construction in an embodiment of the present application;

[0032] Figure 3 is along Figure 2 Sectional view along line AA;

[0033] Figure 4 This is the second partial structural schematic diagram of the grouting material proportioning machine for tunnel construction in the embodiment of the present application.

[0034] Explanation of the reference numerals: 1. conveying pipe; 2. conveying mechanism; 21. first driving assembly; 22. screw; 3. quantitative mechanism; 31. first barrel; 32. second barrel; 33. screen; 34. baffle; 35. weighing assembly; 4. valve; 5. transfer mechanism; 51. frame; 511. vertical rod; 512. horizontal rod; 52. universal wheel set; 6. water valve; 7. heating assembly; 71. heating layer; 72. insulating layer; 8. hose. DETAILED DESCRIPTION

[0035] The following is combined with Figure 1-4 This application is described in further detail.

[0036] The present application embodiment discloses a grouting material proportioning machine for tunnel construction (hereinafter referred to as proportioning machine). Figure 1 and Figure 2 The grouting material proportioning machine for tunnel construction includes a conveying pipe 1, a conveying mechanism 2, a quantitative mechanism 3, a valve 4 and a transfer mechanism 5.

[0037] like Figure 3 As shown, a heating component 7 is provided on the surface of the conveying pipe 1, and the heating component 7 includes a heating layer 71 and an insulating layer 72. The heating layer 71 covers the surface of the conveying pipe 1 and is electrically connected to the power supply. The heating layer 71 is used to heat the conveying pipe 1, thereby heating the grouting material in the conveying pipe 1 to ensure that the grouting material melts and its performance is not affected by too low temperature during transportation; the insulating layer 72 is provided between the heating layer 71 and the conveying pipe 1, and the insulating layer 72 is used to separate the heating layer 71 and the conveying pipe 1, thereby providing electrical insulation for the heating layer 71 to prevent the heating layer 71 from being charged and causing the conveying pipe 1 to be charged, thereby reducing possible safety hazards.

[0038] Optionally, in an embodiment of the present application, the insulating layer 72 covers the entire outer surface of the heating layer 71 to isolate the influence of the external environment on the heating layer 71, thereby extending the service life of the heating layer 71 and reducing damage to the heating layer 71 caused by environmental factors; the heating layer 71 is specifically a thick film heating film.

[0039] like Figure 2 and Figure 4 As shown, the quantitative mechanism 3 includes a first barrel 31 and a second barrel 32 , the first barrel 31 is in communication with the second barrel 32 , and the second barrel 32 is in communication with the delivery pipe 1 .

[0040] In the embodiment of the present application, the first barrel 31 is specifically a hopper, the first barrel 31 is vertically arranged, and the side wall of the first barrel 31 is provided with an opening, in which a screen 33 is movably inserted, and a baffle 34 is provided on one side of the screen 33 for preventing the grouting material from overflowing; when the grouting material enters the barrel, the grouting material naturally falls due to the influence of gravity, and is screened by the screen 33 at the screen 33, thereby ensuring that the grouting material is preliminarily mixed and dispersed when entering the first barrel 31, preventing the material from agglomerating, thereby improving the mixing efficiency and the uniformity of the material; at the same time, the screen 33 can be used as a filtering device to intercept possible larger particles or impurities, ensure the quality of the grouting material entering the conveying pipe 1, and avoid wear or blockage of the conveying pipe 1 and the conveying mechanism 2; furthermore, the screen 33 can play a certain buffering role, slowing down the dust splashing caused by the grouting material falling too fast.

[0041] Optionally, a baffle 34 is provided on one side of the screen 33, and the baffle 34 can prevent the grouting material from overflowing from the opening of the first barrel 31 due to excessive addition or vibration of the screen 33 when the grouting material passes through the screen 33, thereby keeping the construction environment clean and safe; the operator can pull out the screen, check the status of the screen 33, and promptly discover and solve possible blockages or other problems, such as whether the screen 33 is damaged, deformed or worn, or whether the pores of the screen 33 are blocked by lumps or large particles in the grouting material. Pulling out the screen 33 can quickly clear these blockages and restore the screening efficiency. The screen 33 can even be replaced when the screen 33 is seriously damaged or needs to be replaced with a screen 33 of different apertures to accommodate grouting materials of different particle sizes.

[0042] In the embodiment of the present application, the second barrel 32 is located below the first barrel 31, and the top of the second barrel 32 is open, so that the grouting material can fall directly into the interior of the second barrel 32, and a weighing assembly 35 is arranged on the side wall of the second barrel 32. The weighing assembly 35 is specifically a plurality of pressure scales, and the plurality of pressure scales are distributed on the outer wall of the second barrel 32 at equal angles, so that the operator can detect and record the weight of the grouting material in the second barrel 32 in real time through the plurality of pressure scales to ensure the accuracy of the grouting material ratio; the pressure scale is specifically an electronic pressure scale.

[0043] like Figure 2 As shown, valves 4 are provided between the first barrel 31 and the second barrel 32 and between the second barrel 32 and the delivery pipe 1, and both valves 4 are electric ball valves; the electric ball valves can provide precise switching control to ensure that the grouting materials are accurately mixed in a predetermined proportion during the proportioning process to avoid excessive or insufficient grouting materials; at the same time, the flow rate of the grouting material can be adjusted by controlling the electric ball valve to adapt to different construction requirements.

[0044] Optionally, in an embodiment of the present application, the valve 4 disposed between the second barrel 32 and the delivery pipe 1 is connected to the delivery pipe 1 through a hose 8 to avoid affecting the weighing work of the weighing component 35 on the second barrel 32 and ensure the accuracy of the work of the weighing component 35.

[0045] Specifically, the number and position of the quantitative mechanism 3 need to be set according to actual construction requirements, and the present application does not impose specific restrictions on the number and position of the quantitative mechanism 3; in the embodiment of the present application, in order to demonstrate the specific structure of the proportioning machine, two quantitative mechanisms 3 are provided; the delivery pipe 1 is provided with a water inlet, which is connected to the water pipe through a water valve 6, and an appropriate amount of water can be added to the grouting material through the water inlet to adjust the consistency of the slurry to adapt to different construction conditions and grouting requirements; and during or after the construction, the delivery pipe 1 can be cleaned through the water inlet to remove residual grouting material to keep the delivery pipe 1 and the delivery mechanism 2 clean and efficient; the water inlet is located between the two feed ports of the delivery pipe 1.

[0046] like Figure 2 As shown, the conveying mechanism 2 includes a first driving component 21 and a screw 22 inserted in the conveying pipe 1. The first driving component 21 is specifically a motor. The output shaft of the motor is fixedly connected to the screw 22 to drive the screw 22 to rotate around the axis in the conveying pipe 1; when the grouting material enters the conveying pipe 1, the operator can drive the screw 22 to rotate through the motor, and the screw 22 rotates to drive the grouting material to move, thereby achieving the mixing of the grouting material while realizing the conveying of the grouting material, thereby reducing the workload of the operators and improving the low working efficiency of the existing grouting material proportioning machine.

[0047] It should be noted that the speed and power of the first drive component 21 need to be set according to actual operation needs to meet the torque required by the screw 22 in actual operation. The speed and power of the first drive component 21 are not specifically limited in the embodiment of the present application.

[0048] like Figure 1As shown, in order to facilitate the rapid transfer of the proportioning machine during the construction process, the proportioning machine is also provided with a transfer mechanism 5, which includes a frame 51 and a universal wheel set 52. The frame 51 is provided with a plurality of cross bars 512 and a plurality of vertical bars 511, each of which is respectively connected to a corresponding cross bar 512, and each cross bar 512 is respectively connected to the conveying pipe 1, the conveying mechanism 2 and the quantitative mechanism 3 to limit the position of the conveying pipe 1, the conveying mechanism 2 and the quantitative mechanism 3, and make the conveying pipe 1, the conveying mechanism 2 and the quantitative mechanism 3 form a whole, and the universal wheel set 52 includes four universal wheels, and the four universal wheels are all arranged at the bottom of the frame 51; the operator can hold the vertical bar 511 and push the transfer mechanism 5, so as to easily move the proportioning machine, so that the proportioning machine can be quickly deployed to the designated location, reduce the preparation time before construction, and improve the maneuverability of the proportioning machine.

[0049] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A grouting material proportioning machine for tunnel construction, characterized in that: include: A delivery pipe (1) is provided with a heating assembly (7); The conveying mechanism (2) comprises a first driving component (21) and a screw rod (22) inserted into the conveying pipe (1), wherein the first driving component (21) is used to drive the screw rod (22) to rotate around an axis; The quantitative mechanism (3) comprises a first barrel (31) and a second barrel (32), wherein the second barrel (32) is connected to the delivery pipe (1) and the first barrel (31), and the second barrel (32) is provided with a weighing component (35); Two valves (4) are provided, one of which is provided between the first barrel (31) and the second barrel (32), and the other valve (4) is provided between the second barrel (32) and the delivery pipe (1).

2. A grouting material proportioning machine for tunnel construction according to claim 1, characterized in that: The heating component (7) comprises a heating layer (71) and an insulating layer (72); the heating layer (71) is connected to the conveying pipe (1); the heating layer (71) is used to heat the conveying pipe (1); the insulating layer (72) is arranged between the heating layer (71) and the conveying pipe (1); the insulating layer (72) is used to separate the heating layer (71) and the conveying pipe (1).

3. A grouting material proportioning machine for tunnel construction according to claim 1, characterized in that: The side wall of the first barrel (31) is provided with an opening, and a screen (33) is movably inserted into the opening.

4. A grouting material proportioning machine for tunnel construction according to claim 3, characterized in that: A baffle (34) is provided on one side of the screen (33) to prevent the grouting material from overflowing.

5. A grouting material proportioning machine for tunnel construction according to claim 1, characterized in that: The weighing assembly (35) comprises a plurality of pressure scales, and the plurality of pressure scales are connected to the second barrel (32).

6. A grouting material proportioning machine for tunnel construction according to claim 1, characterized in that: The valve (4) is specifically an electric ball valve.

7. A grouting material proportioning machine for tunnel construction according to claim 1, characterized in that: The delivery pipe (1) is provided with a water inlet, and the water inlet is connected to the water pipe through a water valve (6).

8. A grouting material proportioning machine for tunnel construction according to claim 1, characterized in that: The invention also comprises a transfer mechanism (5), wherein the transfer mechanism (5) comprises a frame (51) and a universal wheel set (52), wherein the frame (51) is respectively connected to the conveying pipe (1), the conveying mechanism (2) and the quantitative mechanism (3), and the universal wheel set (52) is arranged at the bottom of the frame (51).

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