Line bow detection device of loop line guillotine shear
By designing a wire bow detection device for heavy hammer devices and rope pull sensors in the loop cutter machine, the problem that existing equipment cannot accurately detect the size of the wire bow is solved, real-time and accurate judgment of the status of the cutting device is achieved, and the cutting effect and equipment utilization are improved.
Patent Information
- Application Number
- CN202420654847.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The existing ring-line cutoff machine equipment lacks a wire bow detection device, which makes it impossible to accurately detect the size of the wire bow at the end of the life of the diamond wire, which in turn affects the cutting effect and material loss.
A loop cutter wire bow detection device is designed, including a heavy hammer device and a rope pull sensor. By detecting the position change data of the heavy hammer device, the wire bow data is detected in real time and with high accuracy, and the remaining life of the cutting device and the bar cutting effect are judged.
Real-time and high-precision detection of line bow data is realized, and the status of the cutting device is accurately judged, which avoids untimely and inaccurate human judgment, and effectively ensures the cutting effect of the rod.
Smart Images
Figure CN222874987U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a loop wire cutting machine, in particular to a wire bow detection device of the loop wire cutting machine. Background Art
[0002] The ring wire cutting machine uses diamond wire to cut the material, and the diamond wire will produce a wire bow during the cutting process. The size of the wire bow directly affects the cutting effect. At the same time, the size of the wire bow is also the basis for judging whether the bar material is cut through or not. If the wire bow returns to its initial state at the last moment of cutting, it means that the bar material is cut through, otherwise it is not cut through.
[0003] The current cutting machine equipment does not have a wire bow detection device, and it is impossible to obtain feedback at the end of the diamond wire life, which often results in failure to cut through, leading to large material loss and economic losses. In addition, the measurement space for installing the wire bow detection device is small, making installation difficult. Utility Model Content
[0004] In order to solve the problems in the related art, the present application provides a wire bow detection device for a loop wire cutting machine, which solves the problem that the wire bow size cannot be accurately detected and therefore the cutting penetration of the bar cannot be judged.
[0005] The technical solution is as follows:
[0006] The wire bow detection device of the loop wire cutting machine comprises a cutting machine and a detection device, and is characterized in that a cutting device is provided on one side of the cutting machine, and the detection device is installed on the other side of the cutting machine. The detection device comprises a weight device and a pull rope sensor, the weight device is connected to the cutting device through a connecting device, and the pull rope sensor is arranged above the weight device.
[0007] Through the above technical scheme, through the setting of the detection device, when the cutting device is cutting the rod, the position change data of the weight device can be detected, and then the wire bow data can be judged when the cutting device cuts the rod, so as to understand the remaining life of the cutting device and the cutting effect of the rod. The detection device has a sophisticated structure, occupies a small space, is simple and quick to install, and can perform real-time, high-precision, high-stability and fast detection of the wire bow data, so as to accurately and efficiently determine the state of the cutting device; in addition, the detection device can be connected to the upper computer that controls the operation of the cutting machine to provide a pop-up reminder function for the bow line data, thereby avoiding untimely and inaccurate human judgment, so as to accurately understand the life of the cutting device in real time and effectively ensure the cutting effect of the rod.
[0008] Furthermore, the cutting device includes a diamond wire, a tension wheel and a plurality of fixed cutting wheels, the tension wheel and the fixed cutting wheels are arranged at intervals, the outer peripheries of the tension wheel and the fixed cutting wheels are provided with wire grooves of the same structure, and the diamond wire is arranged in sequence along the wire grooves of the tension wheel and the fixed cutting wheel to form a closed loop.
[0009] Furthermore, the tension wheel is arranged on the cutter via a connecting shaft, and the other end of the connecting shaft passes through the cutter.
[0010] Furthermore, the connecting device includes a first connecting rod, which is arranged above the weight device, one end of the first connecting rod is connected to the connecting shaft, the other end of the first connecting rod is connected to the second connecting rod, and the second connecting rod is vertically arranged, and the lower end of the second connecting rod passes through the weight device to achieve a fixed connection.
[0011] Furthermore, a support is installed at the top of one side of the cutting machine equipped with a heavy hammer device, and one end of the pull rope sensor is fixedly installed at the bottom of the support.
[0012] Furthermore, a bracket is installed on the side end face of the first connecting rod, the bracket includes a connecting plate, and the connecting plate is arranged in an "L" shape, the vertical portion of the connecting plate is fixedly installed on the side end face of the first connecting rod, and a through hole is opened in the middle of the horizontal portion of the connecting plate, one end of the connector in the pull rope sensor passes through the through hole and is fixedly installed on the bracket, and the pull rope in the pull rope sensor is in a vertical state.
[0013] In summary, the beneficial effect of the wire bow detection device of the loop wire cutting machine is that through the setting of the detection device, when the cutting device is cutting the bar, the position change data of the weight device can be detected, and then the wire bow data can be judged when the cutting device cuts the bar, so as to understand the remaining life of the cutting device and the cutting effect of the bar, and the detection device has a sophisticated structure, occupies a small space, is simple and quick to install, and can also perform real-time, high-precision, high-stability and fast detection of the wire bow data, so as to accurately and efficiently determine the state of the cutting device; in addition, the detection device can be connected to the upper computer that controls the operation of the cutting machine to provide a pop-up window reminder function for the wire bow data, thereby avoiding untimely and inaccurate human judgment, so as to accurately understand the life of the cutting device in real time and effectively ensure the cutting effect of the bar;
[0014] It should be understood that the above general description and the following detailed description are merely exemplary and do not limit the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings herein are incorporated in and constitute a part of the specification, illustrate embodiments consistent with the present utility model, and together with the description, are used to explain the principles of the present utility model.
[0016] Figure 1 It is a structural schematic diagram of a wire bow detection device for a loop wire cutting machine;
[0017] Figure 2 for Figure 1 An enlarged schematic diagram of the reference numeral A;
[0018] Figure 3 It is a schematic diagram of the structure of the bracket in the wire bow detection device of the loop wire cutting machine;
[0019] Figure 4 It is a structural schematic diagram of the support in the wire bow detection device of the loop wire cutting machine;
[0020] In the figure, 1, cutting machine; 2, detection device; 21, weight device; 22, pull rope sensor; 3, first connecting rod; 4, second connecting rod; 5, support; 6, bracket. DETAILED DESCRIPTION
[0021] Here, exemplary embodiments will be described in detail, examples of which are shown in the accompanying drawings. When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the utility model. Instead, they are only examples of devices and methods consistent with some aspects of the utility model as detailed in the attached claims.
[0022] In a possible embodiment, as shown in the attached Figure 1-4 As shown, the loop wire cutting machine wire bow detection device, 1, cutting machine 1; 2, detection device 2; 21, hammer device 21; 22, pull rope sensor 22; 3, first connecting rod 3; 4, second connecting rod 4; 5, support 5; 6, bracket 6
[0023] It includes a cutter 1 and a detection device 2. A cutting device is provided on one side of the cutter 1. The cutting device includes a diamond wire, a tension wheel and a plurality of fixed cutting wheels. The tension wheel and the fixed cutting wheels are arranged at intervals. In the specific embodiment, three fixed cutting wheels are arranged. The outer peripheries of the tension wheel and the fixed cutting wheels are provided with wire grooves of the same structure. The diamond wire is arranged along the wire grooves of the tension wheel and the fixed cutting wheel in sequence to form a closed loop. The tension wheel is arranged on the cutter 1 through a connecting shaft, and the other end of the connecting shaft passes through the cutter 1. The cutting device in the present application belongs to a technical solution well known to technicians in the field, so it will not be described in detail.
[0024] The detection device 2 is installed on the other side of the cutting machine 1, and the detection device 2 includes a weight device 21 and a pull rope sensor 22. The weight device 21 is connected to the cutting device through a connecting device, and the pull rope sensor 22 is arranged above the weight device 21;
[0025] The connecting device includes a first connecting rod 3, which is arranged above the weight device 21, one end of the first connecting rod 3 is connected to the connecting shaft, the other end of the first connecting rod 3 is connected to the second connecting rod 4, and the second connecting rod 4 is vertically arranged, and the lower end of the second connecting rod 4 passes through the weight device 21 to achieve fixed connection;
[0026] A support 5 is installed on the top of one side of the cutting machine 1 equipped with a heavy hammer device 21, and the support 5 is fixedly installed by bolts. One end of the pull rope sensor 22 is fixedly installed on the bottom of the support 5, and a bracket 6 is installed on the side end surface of the first connecting rod 3. The bracket 6 includes a connecting plate, and the connecting plate is set in an "L" shape. The vertical part of the connecting plate is fixedly installed on the side end surface of the first connecting rod 3 by bolts, and a through hole is opened in the middle of the horizontal part of the connecting plate. The pull rope sensor 22 includes a shell, a pull rope, a connector, a measuring module and a processing module arranged in the shell, and a winding wheel is arranged in the shell. One end of the pull rope is arranged on the winding wheel, and the other end of the pull rope is fixedly connected to the connector after winding along the winding wheel. One end of the connector in the pull rope sensor 22 passes through the through hole and is fixedly installed on the bracket 6, and the pull rope in the pull rope sensor 22 is in a vertical state;
[0027] When the cutting device is cutting the rod, the position change data of the weight device 21 can be detected, and then the wire bow data can be judged when the cutting device cuts the rod, so as to understand the remaining life of the cutting device and the cutting effect of the rod. The detection device 2 has a sophisticated structure, occupies a small space, is simple and quick to install, and can also perform real-time, high-precision, high-stability and fast detection of the wire bow data, so as to accurately and efficiently determine the state of the cutting device. The pull rope sensor 22 can be connected to the upper computer that controls the operation of the cutting machine 1 through electric wires, and provide a bow line data pop-up reminder function, thereby avoiding untimely and inaccurate human judgment, so as to accurately understand the life of the cutting device in real time and effectively ensure the cutting effect of the rod.
[0028] Working principle: When the cutting machine 1 is in a non-operating state, the outer shell of the pull rope sensor 22 is installed on the support 5, and the connector is fixed on the bracket 6 through a pull rope. In the process of the cutting device cutting the rod, since the weight device 21 is connected to the tension wheel, when the diamond wire cuts the rod, the pull rope sensor 22 can detect the change of the tension on the diamond wire in real time, thereby obtaining the position change data of the weight device 21, thereby monitoring the change of the wire bow of the diamond wire, and obtaining the remaining life of the cutting device and the cutting effect of the rod.
[0029] Those skilled in the art will readily appreciate other embodiments of the present invention after considering the specification and practicing the present invention. This application is intended to cover any variations, uses, or adaptations of the present invention that follow the general principles of the present invention and include common knowledge or customary techniques in the art that are not present in the present invention. The specification and examples are intended to be exemplary only, and the true scope and spirit of the present invention are indicated by the appended claims.
[0030] It should be understood that the present invention is not limited to the precise structure described above and shown in the drawings, and various modifications and changes can be made without departing from the scope thereof. The scope of the present invention is limited only by the appended claims.
Claims
1. A loop wire cutting machine wire bow detection device, comprising a cutting machine and a detection device, characterized in that: A cutting device is provided on one side of the cutter, and the detection device is installed on the other side of the cutter. The detection device includes a weight device and a pull-rope sensor. The weight device is connected to the cutting device through a connecting device, and the pull-rope sensor is arranged above the weight device.
2. The loop wire cutting machine wire bow detection device according to claim 1, characterized in that: The cutting device includes a diamond wire, a tension wheel and a plurality of fixed cutting wheels. The tension wheel and the fixed cutting wheels are arranged at intervals. The outer peripheries of the tension wheel and the fixed cutting wheels are provided with wire grooves of the same structure. The diamond wire is arranged in sequence along the wire grooves of the tension wheel and the fixed cutting wheels to form a closed loop.
3. The loop wire cutting machine wire bow detection device according to claim 2, characterized in that: The tension wheel is arranged on the cutter through a connecting shaft, and the other end of the connecting shaft passes through the cutter.
4. The loop wire cutting machine wire bow detection device according to claim 3, characterized in that: The connecting device includes a first connecting rod, which is arranged above the weight device, one end of the first connecting rod is connected to the connecting shaft, the other end of the first connecting rod is connected to the second connecting rod, and the second connecting rod is vertically arranged, and the lower end of the second connecting rod passes through the weight device to achieve fixed connection.
5. The loop wire cutting machine wire bow detection device according to claim 1, characterized in that: A support is installed on the top of one side of the cutting machine equipped with a heavy hammer device, and one end of the pull rope sensor is fixedly installed on the bottom of the support.