Regular hexagon silicon core cutting device
By designing a regular hexagonal silicon core cutting device including a cutting box, a cutting unit and an adjustment unit, the problems of slow cutting speed, large material loss, and difficult to control the cutting accuracy in the traditional silicon core cutting method are solved, and efficiently cut out the regular hexagonal and regular triangle silicon core.
Patent Information
- Application Number
- CN202421530493.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-01
AI Technical Summary
Traditional silicon core cutting methods have problems such as slow cutting speed, large material loss, and difficult to control cutting accuracy. Especially when cutting silicon cores with specific geometric shapes such as regular hexagons or regular triangles, the process complexity and cost are significantly increased.
A regular hexagonal silicon core cutting device is designed, including a cutting box, a cutting unit and an adjustment unit. The cutting unit consists of a mounting base, cutting line and rolling shaft installed inside the cutting box. The cutting line is driven to move and cut through a line roller, and the rolling shaft is guided and fixed by a guide wheel and hexagonal fastener. The adjustment unit realizes the adjustment and fixing of the cutting line through a moving frame, a rotating rod and a driving device.
The device can efficiently cut out regular hexagonal and regular triangle silicon cores, and produce two models of silicon cores simultaneously. The slitting is relatively convenient, solving the problems of slow cutting speed, large material loss, and difficult to control cutting accuracy in traditional methods.
Smart Images

Figure CN222874991U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of silicon core processing, in particular to a regular hexagonal silicon core cutting device. Background Art
[0002] Silicon core, as the cornerstone of modern electronic technology, is a core component made of high-purity silicon material. It plays a vital role in the semiconductor industry and is a key raw material for manufacturing high-tech products such as integrated circuits, microprocessors, and memory chips. In the field of semiconductor material processing, silicon core is one of the important raw materials, and its cutting process directly affects the efficiency and quality of subsequent chip manufacturing. Traditional silicon core cutting methods mostly use wire saw cutting technology, which cuts the silicon core through a high-speed rotating cutting wire to obtain silicon wafers of the desired shape.
[0003] Traditional wire saw cutting has problems such as slow cutting speed, large material loss, and difficult to control cutting accuracy. Especially when it is necessary to cut a specific geometric shape, such as a regular hexagon or regular triangle silicon core, the process complexity and cost are significantly increased, and processing is more inconvenient. Utility Model Content
[0004] The utility model aims to provide a regular hexagonal silicon core cutting device, which can avoid the problem of inconvenient processing when it is necessary to cut a regular hexagonal or regular triangle silicon core.
[0005] The utility model provides a regular hexagonal silicon core cutting device, comprising:
[0006] A cutting box, wherein a cutting unit is installed inside the cutting box, and an adjusting unit is movably installed on the upper end of the cutting unit;
[0007] The cutting unit comprises a mounting base installed inside the cutting box and a cutting line installed on the side of the upper end of the mounting base. Both sides of the cutting line are guided and transmitted by rolling shafts movably installed on the upper end of the mounting base.
[0008] Preferably, the cutting lines are arranged in three groups and are evenly arranged on the upper end of the mounting base.
[0009] Preferably, the lower end of the cutting line drives the cutting line to move and cut via a line roller, and the cutting line roller at the lower end has the same structure as the rolling shaft.
[0010] Preferably, the rolling shaft comprises a mounting shaft and a guide plate sleeved on the upper end of the mounting shaft, and the upper end of the guide plate is provided with a guide groove, so that the cutting line can be arranged around the guide groove of the guide plate.
[0011] Preferably, hexagonal fasteners are installed on both sides of the guide plate, and a threaded portion is provided on the upper end of the installation shaft, and the hexagonal fasteners are threadably matched with the threaded portion on the upper end of the installation shaft.
[0012] Preferably, the adjustment unit includes a movable frame that can be movably fixed and an installation box movably installed at the lower end of the movable frame, the movable frame is used to adjust the spacing by a rotating rod movably installed at the lower end, the middle part of the rotating rod is sleeved on the upper end of a fixed pile fixedly installed at the lower end of the movable frame, one end of the rotating rod is installed on the inner edge of the installation box through a traction rod movably installed at one end, a threaded hole is opened in the middle of the edge movable frame, and a rotating screw is movably installed on one side of the middle part of the installation box, and the rotating screw is threadedly connected to the threaded hole.
[0013] Preferably, a through hole is formed at the upper end of the movable frame on the other side of the rotating rod, the diameter of the through hole is larger than the diameter of the threaded hole, and limiting rods are fixedly installed on both sides of the interior of the installation box, matching the size of the limiting holes formed at the upper end of the movable frame.
[0014] Preferably, a driving device is installed on one side of the lower end of the installation box, and the driving device is composed of a driving motor and a reducer, and the driving end is connected to the end of the rotating screw for driving.
[0015] Preferably, a lifting rod is fixedly mounted on the lower end of the mounting box, the lifting rod is fixedly connected to the output end of the lifting cylinder, and the lifting cylinder is mounted inside a notch opened at the upper end of the mounting base.
[0016] Preferably, an insertion rod is threadedly mounted on the upper end of the movable frame, and the insertion rod matches the size of the insertion holes evenly opened on the upper end of the guide plate.
[0017] The utility model provides a regular hexagonal silicon core cutting device. When the silicon core raw material needs to be cut, the silicon core raw material is fixed by a fixed claw and sent into a hole opened at the center of the installation base. During the rising process, the cutting line moving at the upper end continuously cuts the silicon core. The regular hexagonal grooves and regular triangle grooves formed in the middle of the three groups of cutting lines can form regular hexagons and regular triangles in the cut silicon core. Two types of silicon cores can be produced simultaneously, and the cutting is relatively convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model.
[0020] Figure 2 This is a schematic diagram of the cutting unit structure of an embodiment of the utility model.
[0021] Figure 3 This is a schematic diagram of the cutting line arrangement structure of an embodiment of the utility model.
[0022] Figure 4 This is a schematic diagram of the installation structure of the adjustment unit of an embodiment of the utility model.
[0023] Figure 5 The figure is a schematic diagram of the rolling shaft structure of an embodiment of the utility model.
[0024] Figure 6 This is a schematic diagram of the guide plate installation structure of an embodiment of the utility model.
[0025] Figure 7 This is a schematic diagram of the structure of the adjustment unit of an embodiment of the utility model.
[0026] Figure 8 This is a schematic diagram of the transmission structure of the mobile rack according to an embodiment of the utility model.
[0027] Fig. 9 This is a schematic diagram of the installation box structure of an embodiment of the utility model.
[0028] Description of the drawings: 100, cutting box; 200, cutting unit; 210, mounting base; 220, rolling shaft; 221, guide plate; 222, guide groove; 223, insertion hole; 224, hexagonal fastener; 230, cutting line; 231, regular hexagonal groove; 232, regular triangle groove; 240, mounting shaft; 300, adjusting unit; 310, moving frame; 311, fixing pile; 312, threaded hole; 313, through hole; 320, insertion rod; 330, mounting box; 331, rotating screw; 332, driving device; 333, lifting rod; 340, rotating rod; 341, traction rod. DETAILED DESCRIPTION
[0029] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the embodiments of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0030] In the description of the embodiments of the present invention, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc. indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.
[0031] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0032] In the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.
[0033] The disclosure below provides many different embodiments or examples for realizing different structures of the embodiments of the present utility model. In order to simplify the disclosure of the embodiments of the present utility model, the components and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the embodiments of the present utility model. In addition, the embodiments of the present utility model can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed.
[0034] In order to better understand the purpose, structure and function of the utility model, the utility model is further described in detail below with reference to the accompanying drawings.
[0035] like Figure 1-Figure 9 As shown, an embodiment of the utility model provides a regular hexagonal silicon core cutting device, including a cutting box 100 for placing and processing regular hexagonal silicon cores, a cutting unit 200 for cutting the silicon cores is installed inside the cutting box 100, and an adjusting unit 300 for lifting and fixing the cutting unit 200 is movably installed on the upper end of the cutting unit 200.
[0036] The cutting unit 200 includes a mounting base 210 installed inside the cutting box 100 for supporting the device and a cutting line 230 installed on the upper side of the mounting base 210 for cutting the silicon core. Both sides of the cutting line 230 are guided and transmitted by a rolling shaft 220 movably installed on the upper end of the mounting base 210. The lower end of the cutting line 230 drives the cutting line 230 to move and cut through a wire roller. The wire roller of the cutting line 230 at the lower end has the same structure as the rolling shaft 220, and an adjustment unit 300 is also installed at the lower end for adjustment. The wire roller at the lower end is connected to the output end of the motor.
[0037] There are three groups of cutting lines 230, which are evenly arranged at the upper end of the mounting base 210. The size of the regular hexagonal silicon core to be cut is adjusted by the arrangement of the cutting lines 230. The three groups of cutting lines 230 form a regular hexagonal groove 231 and a regular triangle groove 232 for cutting the silicon core.
[0038] When the silicon core raw material needs to be cut, the silicon core raw material is fixed by the fixing claws and sent into the hole opened at the center of the mounting base 210. During the rising process, the cutting line 230 moving at the upper end continuously cuts the silicon core. The regular hexagonal grooves 231 and regular triangle grooves 232 formed in the middle of the three groups of cutting lines 230 can form regular hexagons and regular triangles in the cut silicon cores. Two types of silicon cores can be produced simultaneously, and the cutting is more convenient.
[0039] Furthermore, the rolling shaft 220 includes an installation shaft 240 for installation and support and a guide plate 221 mounted on the upper end of the installation shaft 240 for guiding the cutting line 230. The upper end of the guide plate 221 is provided with a guide groove 222 for limiting and fixing the cutting line 230. The cutting line 230 can be arranged in a circle inside the guide groove 222 of the guide plate 221 to avoid the cutting line 230 being misplaced during rotational cutting and affecting the normal cutting operation of the silicon core, thereby ensuring the normal transmission operation of the cutting line 230.
[0040] Furthermore, hexagonal fasteners 224 for fixing the guide disk 221 are installed on both sides of the guide disk 221, and a threaded portion is opened on the upper end of the installation shaft 240. The hexagonal fasteners 224 match the threaded portion on the upper end of the installation shaft 240. When it is necessary to adjust the size of the cut silicon core, the hexagonal fasteners 224 for fixing on both sides can be loosened, and then the guide disk 221 can be adjusted to a suitable position one by one, so as to facilitate the cutting of silicon cores of different sizes. The operation is simple and the adjustment is convenient. After adjustment, the hexagonal fasteners 224 can be used to clamp and fix it again.
[0041] The adjustment unit 300 includes a movable frame 310 that can be moved and fixed, and an installation box 330 movably installed at the lower end of the movable frame 310 for adjusting and moving the movable frame 310. The movable frame 310 is adjusted in spacing by a rotating rod 340 movably installed at the lower end. The middle part of the rotating rod 340 is sleeved on the upper end of a fixed pile 311 fixedly installed at the lower end of the movable frame 310. One end of the rotating rod 340 is installed on the inner edge of the installation box 330 through a traction rod 341 movably installed at one end. A threaded hole 312 is provided in the middle of the edge movable frame 310 for driving the movable frame 310 at the edge to move. A rotating screw 331 is movably installed on one side of the middle part of the installation box 330 for driving the movable frame 310 to move. The rotating screw 331 is threadedly connected to the threaded hole 312.
[0042] When the guide plate 221 needs to be adjusted, the rotating screw 331 installed inside the mobile frame 310 can be used to drive the mobile frame 310 to move. When the mobile frame 310 at the end moves, the rotating rod 340 movably installed at the lower end drives the adjacent mobile frame 310 to move synchronously, so that the upper mobile frame 310 can be adjusted to the same interval, and the lifted mobile frame 310 is close to the guide plate 221, so that the guide plate 221 installed at the upper end of the mobile frame 310 is pushed and moved. After moving, the guide plate 221 is fixed, which is convenient for the hexagonal fastener 224 to rotate, clamp and fix, and is convenient for processing.
[0043] Furthermore, a through hole 313 is formed at the upper end of the movable frame 310 on the other side of the rotating rod 340 for the rotating screw 331 to pass through. The diameter of the through hole 313 is larger than the diameter of the threaded hole 312. Limit rods are fixedly installed on both sides of the interior of the installation box 330, and the size of the limit holes formed at the upper end of the movable frame 310 are matched. During the movement of the movable frame 310, the limit rods support the movable frame 310 to avoid large wear on the through hole 313 and the rotating screw 331.
[0044] Furthermore, a driving device 332 for driving the rotating screw 331 to rotate is installed on one side of the lower end of the installation box 330. The driving device 332 is composed of a driving motor and a reducer, and the driving end is connected and driven to the end of the rotating screw 331 to facilitate driving the rotating screw 331 to rotate.
[0045] Furthermore, a lifting rod 333 is fixedly installed at the lower end of the installation box 330 for pushing the installation box 330 to rise. The lifting rod 333 is fixedly connected to the output end of the lifting cylinder. The lifting cylinder is installed inside the groove opened at the upper end of the installation base 210, which facilitates pushing the installation box 330 fixedly installed at the upper end of the lifting rod 333 to rise, and lifts the movable frame 310 to fix the guide plate 221, thereby facilitating the fixation of the guide plate 221.
[0046] Furthermore, a plug-in rod 320 for moving the position of the guide plate 221 is threadedly installed on the upper end of the movable frame 310. The plug-in rod 320 matches the size of the plug-in hole 223 evenly opened on the upper end of the guide plate 221. When the position of the guide plate 221 is fixedly adjusted, the plug-in rod 320 can be inserted into the inside of the guide plate 221, and then the guide plate 221 can be fixedly adjusted to avoid slipping and facilitate adjustment.
[0047] The working principle of a regular hexagonal silicon core cutting device is as follows: when the silicon core raw material needs to be cut, the silicon core raw material is fixed by a fixed claw and sent into the hole opened at the center of the mounting base 210. During the rising process, the cutting line 230 moving at the upper end continuously cuts the silicon core. The regular hexagonal groove 231 and the regular triangle groove 232 formed in the middle of the three groups of cutting lines 230 can form a regular hexagon and a regular triangle after cutting. Two types of silicon cores can be produced simultaneously, and cutting is more convenient.
[0048] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.
Claims
1. A regular hexagonal silicon core cutting device, characterized in that: include: A cutting box, wherein a cutting unit is installed inside the cutting box, and an adjusting unit is movably installed on the upper end of the cutting unit; The cutting unit comprises a mounting base installed inside the cutting box and a cutting line installed on the side of the upper end of the mounting base. Both sides of the cutting line are guided and transmitted by rolling shafts movably installed on the upper end of the mounting base.
2. The regular hexagonal silicon core cutting device according to claim 1, characterized in that: The cutting lines are arranged in three groups and are evenly arranged on the upper end of the mounting base.
3. The regular hexagonal silicon core cutting device according to claim 2, characterized in that: The lower end of the cutting line drives the cutting line to move and cut through a line roller, and the cutting line roller at the lower end has the same structure as the rolling shaft.
4. The regular hexagonal silicon core cutting device according to claim 3, characterized in that: The rolling shaft comprises a mounting shaft and a guide plate sleeved on the upper end of the mounting shaft. The upper end of the guide plate is provided with a guide groove, and the cutting line can be arranged around the guide groove of the guide plate.
5. The regular hexagonal silicon core cutting device according to claim 4, characterized in that: Hexagonal fasteners are installed on both sides of the guide plate, and a threaded portion is provided on the upper end of the installation shaft. The hexagonal fasteners are threadedly matched with the threaded portion on the upper end of the installation shaft.
6. The device for cutting regular hexagonal silicon cores according to claim 5, characterized in that: The adjusting unit comprises a movable frame that can be moved and fixed and an installation box that is movably installed at the lower end of the movable frame. The movable frame is adjusted in spacing by a rotating rod movably installed at the lower end. The middle part of the rotating rod is sleeved on the upper end of a fixed pile fixedly installed at the lower end of the movable frame. One end of the rotating rod is installed on the inner edge of the installation box through a traction rod movably installed at one end. A threaded hole is opened in the middle part of the edge movable frame. A rotating screw is movably installed on one side of the middle part of the installation box, and the rotating screw is threadedly connected to the threaded hole.
7. The regular hexagonal silicon core cutting device according to claim 6, characterized in that: A through hole is formed at the upper end of the movable frame on the other side of the rotating rod, and the diameter of the through hole is larger than the diameter of the threaded hole. Limit rods are fixedly installed on both sides of the interior of the installation box, matching the size of the limit hole formed at the upper end of the movable frame.
8. The device for cutting regular hexagonal silicon cores according to claim 7, characterized in that: A driving device is installed on one side of the lower end of the installation box. The driving device is composed of a driving motor and a reducer, and the driving end is connected to the end of the rotating screw for driving.
9. The regular hexagonal silicon core cutting device according to claim 8, characterized in that: A lifting rod is fixedly installed at the lower end of the installation box, and the lifting rod is fixedly connected to the output end of the lifting cylinder. The lifting cylinder is installed inside a notch opened at the upper end of the installation base.
10. The device for cutting regular hexagonal silicon cores according to claim 9, characterized in that: The upper end of the movable frame is threadedly mounted with an inserting rod, and the inserting rod matches the size of the inserting holes evenly opened at the upper end of the guide plate.