Connector packaging equipment

By designing automated connector packaging equipment, the correct placement of connectors and prevent leakage is achieved using carrier channels and detectors, solving the packaging quality problems caused by manual placement and improving product quality and production efficiency.

CN222876357UActive Publication Date: 2025-05-16SHENZHEN DAHAN PRECISION PARTS CO LTD
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Patent Information

Application Number
CN202421662132.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-05-16
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

In existing connector packaging equipment, there is a leak problem with manual placement of connectors, resulting in poor packaging quality.

Method used

A connector packaging device is designed, using a carrier runner and detector for automated inspection and packaging to ensure the connector is placed correctly and prevent leakage.

Benefits of technology

Through automated inspection and packaging, product quality is improved, leak problems and packaging errors are reduced, and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222876357U_ABST
    Figure CN222876357U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of packaging equipment, and discloses connector packaging equipment, which comprises a workbench, a packaging device and a packaging device, the carrier tape discharging device is arranged on one side of the workbench and used for discharging a carrier tape to the workbench. The carrier tape runner is installed on the workbench and used for bearing a carrier tape of the carrier tape discharging device. The film roll unwinding device is arranged above the carrier tape runner and is used for unwinding a film roll onto the carrier tape; the pressing wheel device is arranged on the carrier tape runner and used for applying pressure to attach the film roll to the carrier tape; the driving device is arranged on the carrier tape runner and is used for driving the carrier tape to move; the winding device is used for winding the carrier tape laminated with the film roll; the control screen is arranged on the workbench and used for receiving or outputting a control instruction. Semi-automatic packaging operation of the connector is achieved, packaging is convenient, and the connector packaging device is more suitable for actual use.
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Description

Technical Field

[0001] The utility model relates to the technical field of packaging equipment, in particular to a connector packaging equipment. Background Art

[0002] In the production process of some connectors, it is necessary to package the connectors after production. A continuous carrier tape is used, and the connector is placed in the carrier tape and packaged with a film roll.

[0003] In the current semi-automatic packaging equipment for connectors, the connector is placed in a carrier manually and then packaged by mechanical cold pressing.

[0004] Since the placement is done manually in this process, there may be problems of missing connectors during use, resulting in the carrier tape lacking connectors after packaging.

[0005] Therefore, improvements need to be made. Utility Model Content

[0006] The technical problem solved by the utility model is to provide a connector packaging device in view of the defects existing in the above-mentioned prior art, so as to solve the problems raised in the above-mentioned background technology.

[0007] In order to solve the above technical problems, the technical solution adopted by the utility model is as follows: a connector packaging device, comprising: a workbench, the workbench is configured to install and support mechanical parts; a carrier unloading device, the carrier unloading device is arranged on one side of the workbench, and the carrier unloading device is used to unload the carrier onto the workbench; a carrier flow channel, the carrier flow channel is installed on the workbench, and the carrier flow channel is used to receive the carrier of the carrier unloading device; a film roll unloading device, the film roll unloading device is arranged above the carrier flow channel, and the film roll unloading device is used to Unwinding the film roll onto the carrier tape; a pressure wheel device, the pressure wheel device is arranged on the carrier tape flow channel, the pressure wheel device is used to apply pressure to stick the film roll to the carrier tape; a driving device, the driving device is arranged on the carrier tape flow channel, the driving device is used to drive the carrier tape to move; a winding device, the winding device is used to wind up the carrier tape after sticking the film roll; a control panel, the control panel is arranged on the workbench, the control panel is used to receive or output control instructions; a first detection component, the first detection component is used to detect the leakage of the carrier tape, and the first detection component is arranged above the carrier tape material channel.

[0008] Furthermore, it comprises a second detection member, which is used to detect the installation status of the connector, and the second detection member is arranged on the carrier tape flow channel.

[0009] Furthermore, the carrier tape flow channel includes a first side plate and a second side plate arranged opposite to the first side plate, and the upper parts of the first side plate and the second side plate are respectively provided with grooves for supporting the carrier tape.

[0010] Furthermore, it includes a guide rail arranged on the workbench and an adjusting screw arranged parallel to the guide rail, the first side panel is installed on the guide rail, the adjusting screw is connected to the first side panel, and the adjusting screw rotates to drive the first side panel to move on the guide rail to adjust the distance relative to the second side panel.

[0011] Furthermore, the film roll unwinding device includes a third side plate, a film roll reel arranged on the third side plate, and a guide roller arranged on the third side plate; the film roll reel is used to install the film roll, and the guide roller is used for winding and guiding the film roll.

[0012] Furthermore, the pressing wheel device includes a mounting block arranged on the workbench, a pressing wheel arranged in the mounting block, and a pressing rod hinged to the mounting block, the pressing rod is connected to the pressing wheel, and the pressing rod is used to drive the pressing wheel to move toward the carrier tape for bonding.

[0013] Furthermore, the driving device includes a motor, a rotating shaft driven by the motor, and a transmission wheel arranged on the rotating shaft, the transmission wheel is provided with a convex point that meshes with the carrier belt for transmission, and the rotation of the transmission wheel drives the carrier belt to move.

[0014] Furthermore, the winding device includes a winding bracket connected to the workbench and a winding disk arranged on the winding bracket, and the winding disk is connected to the rotating shaft.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] The detection parts are used to detect whether there are any missing or improperly placed items in the carrier, so as to issue warnings in time and facilitate personnel to handle the situation, thereby improving product quality and avoiding packaging quality problems caused by missing or misplaced items.

[0017] An adjustable carrier tape flow channel is designed, and the first side plate is adjusted on one side to control the distance with the second side plate. Adjustment can be made according to the size of the carrier tape for adaptation, and the adjustment method is simpler.

[0018] The pressing wheel device is adjustable to facilitate the insertion of the film roll.

[0019] One motor is used to drive the carrier tape transportation and reel up the packaged carrier tape. The movement process is orderly and stable, which reduces the number of motors and reduces costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the utility model.

[0021] Figure 2 yes Figure 1 Schematic diagram of the structure from another angle.

[0022] Figure 3 It is a partial structural schematic diagram of the utility model.

[0023] Figure 4 It is a partial structural schematic diagram of the utility model.

[0024] Figure 5 yes Figure 4 Schematic diagram of the local enlarged structure.

[0025] Figure 6 yes Figure 4 Schematic diagram of the local enlarged structure.

[0026] Figure 7 It is a partial structural schematic diagram of the utility model.

[0027] Figure 8 It is a partial structural schematic diagram of the utility model.

[0028] Fig. 9 It is a partial structural schematic diagram of the utility model.

[0029] Fig.10 It is a structural schematic diagram of the pressure wheel device.

[0030] Fig.11 It is a partial structural schematic diagram of the utility model.

[0031] Fig.12 It is a partial structural schematic diagram of the utility model.

[0032] : Drawing reference numerals: 1. workbench; 2. carrier tape unloading device; 3. carrier tape flow channel; 4. film roll unloading device; 5. pressure wheel device; 6. driving device; 7. winding device; 8. control panel; 9. first detection member; 10. second detection member; 11. first side plate; 12. second side plate; 13. groove; 14. guide rail; 15. adjusting screw; 16. third side plate; 17. film reel; 18. guide roller; 19. mounting block; 20. pressure wheel; 21. pressure rod; 22. motor; 23. rotating shaft; 24. transmission wheel; 25. winding bracket; 26. winding reel. DETAILED DESCRIPTION

[0033] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0034] The embodiments described with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and cannot be understood as limiting the present application. In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, the meanings of "several" and "multiple" are two or more, unless otherwise clearly and specifically defined. In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances. In this application, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature can include the first and second features directly contacting, or it can include the first and second features not directly contacting but contacting through another feature between them. Moreover, the first feature "above", "above" and "above" the second feature include the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature "below", "below" and "below" the second feature include the first feature being directly above and obliquely above the second feature, or simply means that the first feature is lower in level than the second feature.

[0035] As shown in the figure, a connector packaging device is provided, comprising: a workbench 1, which is configured to install and support mechanical parts; a carrier unloading device 2, which is arranged on one side of the workbench 1, and is used to unload the carrier onto the workbench 1; a carrier flow channel 3, which is installed on the workbench 1, and is used to receive the carrier of the carrier unloading device 2; a film roll unloading device 4, which is arranged above the carrier flow channel 3, and is used to unload the film roll onto the carrier. ; A pressure wheel device 5, which is arranged on the carrier flow channel 3, and is used for applying pressure to stick the film roll on the carrier; a driving device 6, which is arranged on the carrier flow channel 3, and is used for driving the carrier to move; a winding device 7, which is used for winding the carrier after sticking the film roll; a control panel 8, which is arranged on the workbench 1, and is used for receiving or outputting control instructions; a first detection member 9, which is used for detecting the missing of the carrier, and the first detection member 9 is arranged above the carrier material channel.

[0036] In view of the technical problems recorded in the background technology, this connector packaging equipment is semi-automatic, and the carrier has a slot for placing the connector, and the slot is set along the length of the carrier. The carrier is installed on the carrier unloading device 2, and the carrier is pulled to the carrier flow channel 3. The two sides of the film roll are in the form of glue. The film roll is installed on the film roll unwinding device, and the film roll is pulled to the carrier flow channel 3. The control panel 8 can be implemented by PLC. During implementation, the personnel sets the number on the control panel 8, and the number is to control the forward amount of the carrier. For example, the personnel sets the number to five, and the personnel places five connectors on the carrier and presses the start button. The carrier is driven to move forward the installation distance of the five connectors; the pressure wheel device 5 is used to stick the glue on both sides of the film roll on the carrier, and the winding device 7 is used to collect the packaged carrier. The first detection component 9 can use a photoelectric switch or a CCD camera to detect the connector in the carrier. For example, when it is detected that there is no connector in the carrier, a detection signal is transmitted for warning, which is convenient for personnel to handle.

[0037] The specific working process is: manually place the connector in the carrier, start the operation, and the driving device 6 drives the carrier to be transported. During the transportation, the first detection component 9 detects the condition of the connector in the carrier. When there is no abnormality, the film roll and the carrier are attached to the carrier under the action of the pressure wheel device 5 and are collected uniformly at the position of the winding device 7.

[0038] This structural approach can solve the problem of missing connectors in the carrier tape, and give a timely warning of the missing connectors, making it easier for personnel to handle the problem.

[0039] As shown in the reference figure, the utility model includes a second detection member 10, and the second detection member 10 is used to detect the installation status of the connector. The second detection member 10 is arranged on the carrier flow channel 3.

[0040] When the connector is placed on the carrier manually, there is a possibility that the connector is not placed properly, such as the connector partially protruding from the slot of the carrier. In this regard, a second detection member 10 is provided. The second detection member 10 can be used in the form of a photoelectric switch for detection. When it is detected that part of the connector protrudes from the slot of the carrier, a warning is issued to facilitate processing by personnel.

[0041] As shown in the drawings, the carrier tape flow channel 3 includes a first side plate 11 and a second side plate 12 arranged opposite to the first side plate 11 , and the upper parts of the first side plate 11 and the second side plate 12 are respectively provided with channels 13 for supporting the carrier tape.

[0042] The first side plate 11 and the second side plate 12 are arranged in parallel. Since the carrier has a certain hardness, a groove 13 is set on the inner position of the upper part of the first side plate 11 and the second side plate 12. When in use, the two sides of the carrier are respectively placed in the position of the groove 13, thereby forming a limit and support for the carrier. The carrier is moved and transported under the drive of the driving device 6.

[0043] The utility model also includes a guide rail 14 arranged on the workbench 1 and an adjusting screw 15 arranged parallel to the guide rail 14. The first side panel 11 is installed on the guide rail 14. The adjusting screw 15 is connected to the first side panel 11. The adjusting screw 15 rotates to drive the first side panel 11 to move on the guide rail 14 to adjust the distance relative to the second side panel 12.

[0044] Since different connectors need to use carriers of different sizes in practice, the first side panel 11 and the second side panel 12 are set to be adjustable, and a single-sided adjustment form is adopted, that is, only the relative position of the first side panel 11 and the second side panel 12 needs to be adjusted to complete the adjustment. The adjustment process is to release the fixation of the first side panel 11 and the guide rail 14, and the first side panel 11 is sleeved on the adjusting screw 15. Then, the personnel can drive the first side panel 11 to move on the guide rail 14 by rotating the adjusting screw 15, so as to adjust the position of the first side panel 11 relative to the second side panel 12, and can make adjustments and adapt according to the size of the carrier, and the adjustment method is simpler.

[0045] As shown in the figure, the film roll unwinding device 4 includes a third side plate 16, a film roll reel 17 arranged on the third side plate 16, and a guide roller 18 arranged on the third side plate 16; the film roll reel 17 is used to install the film roll, and the guide roller 18 is used for winding and guiding the film roll.

[0046] The guide rollers 18 can be in multiple forms and are used to control the tension and unwinding direction of the film roll. During implementation, the film roll is mounted on the film roll reel 17 for fixation, and the film roll is pulled to the guide rollers 18 for winding and unwinding, and then cooperates with the carrier tape on the carrier tape flow channel 3.

[0047] As shown in the reference, the pressing wheel device 5 includes a mounting block 19 arranged on the workbench 1, a pressing wheel 20 arranged in the mounting block 19, and a pressing rod 21 hinged on the mounting block 19, the pressing rod 21 is connected to the pressing wheel 20, and the pressing rod 21 is used to drive the pressing wheel 20 to move toward the carrier tape for bonding.

[0048] Since the carrier tape is packaged in the form of cold pressing in the present technical solution, that is, both sides of the film roll are coated with glue, in order to facilitate the traction of the film roll before work and the pressure on the film roll during work, the pressure wheel device 5 is set to an adjustable form. Adjustable means that the position of the pressure wheel 20 relative to the carrier tape is adjustable, and the pressure rod 21 is connected to the pressure wheel 20 with an eccentric structure. Before work, the film roll needs to be pulled to the back of the pressure wheel 20 device 5, so the personnel acts on the pressure rod 21 to move the position of the pressure wheel 20 upward, that is, the gap between the pressure wheel 20 and the carrier tape is increased, which is convenient for pulling the film roll to the rear. During work, the pressure rod 21 is pressed down, so that the pressure wheel 20 is close to the carrier tape, and the film roll is pressed against the carrier tape to complete the packaging operation, which is convenient for the interlacing operation of the film roll.

[0049] As shown in the figure, the driving device 6 includes a motor 22, a rotating shaft 23 driven by the motor 22, and a transmission wheel 24 arranged on the rotating shaft 23, the transmission wheel 24 is provided with a convex point that meshes with the carrier tape, and the rotation of the transmission wheel 24 drives the carrier tape to move. The winding device 7 includes a winding bracket 25 connected to the workbench 1 and a winding disk 26 arranged on the winding bracket 25, and the winding disk 26 is connected to the rotating shaft 23.

[0050] Since the carrier tape used has holes arranged along its length on both sides, matching protrusions are arranged on the circumferential surface of the transmission wheel 24. The transmission process is that the motor 22 drives the rotating shaft 23 to rotate through a belt or chain, etc. Since the transmission wheel 24 is arranged on the rotating shaft 23, the rotation of the transmission wheel 24 is driven, and the transmission wheel 24 drives the carrier tape to move and transport through the protrusions arranged thereon.

[0051] At the same time, the motor 22 of the driving device 6 is used as the same power source of the material receiving device, and the winding disk 26 is connected to the rotating shaft 23 through a transmission belt or chain. When the motor 22 is driven, the winding disk 26 is synchronously driven to rotate to receive the packaged carrier tape. The movement process is orderly and stable, the number of motors 22 is reduced, and the cost is reduced.

[0052] The above does not limit the technical scope of the present invention. Any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A connector packaging device, characterized in that: include: a workbench configured to mount and support mechanical components; A carrier tape unloading device, the carrier tape unloading device is arranged on one side of the workbench, and the carrier tape unloading device is used to unload the carrier tape onto the workbench; A carrier tape flow channel, the carrier tape flow channel is installed on the workbench, and the carrier tape flow channel is used to receive the carrier tape of the carrier tape unloading device; A film roll unwinding device, the film roll unwinding device is arranged above the carrier tape flow channel, and the film roll unwinding device is used to unwind the film roll onto the carrier tape; A pressing wheel device, the pressing wheel device is arranged on the carrier tape flow channel, and the pressing wheel device is used to apply pressure to fit the film roll onto the carrier tape; A driving device, the driving device is arranged on the carrier tape flow channel, and the driving device is used to drive the carrier tape to move; A winding device, the winding device is used to wind up the carrier tape after the laminating film is rolled; A control panel, the control panel being arranged on the workbench and being used for receiving or outputting control instructions; The first detection member is used to detect the missing of the carrier tape, and the first detection member is arranged above the carrier tape material channel.

2. The connector packaging device according to claim 1, characterized in that: It includes a second detection member, which is used to detect the installation status of the connector and is arranged on the carrier flow channel.

3. The connector packaging device according to claim 1, characterized in that: The carrier tape flow channel includes a first side plate and a second side plate arranged opposite to the first side plate, and the upper parts of the first side plate and the second side plate are respectively provided with grooves for supporting the carrier tape.

4. The connector packaging device according to claim 3, characterized in that: It includes a guide rail arranged on the workbench and an adjusting screw arranged parallel to the guide rail, the first side plate is installed on the guide rail, the adjusting screw is connected to the first side plate, and the adjusting screw rotates to drive the first side plate to move on the guide rail to adjust the distance relative to the second side plate.

5. The connector packaging device according to claim 1, characterized in that: The film roll unwinding device comprises a third side plate, a film roll reel arranged on the third side plate and a guide roller arranged on the third side plate; the film roll reel is used for installing the film roll, and the guide roller is used for winding and guiding the film roll.

6. The connector packaging device according to claim 1, characterized in that: The pressing wheel device includes a mounting block arranged on the workbench, a pressing wheel arranged in the mounting block, and a pressing rod hinged on the mounting block, wherein the pressing rod is connected to the pressing wheel and is used to drive the pressing wheel to move toward the carrier tape for bonding.

7. The connector packaging device according to claim 1, characterized in that: The driving device includes a motor, a rotating shaft driven by the motor, and a transmission wheel arranged on the rotating shaft. The transmission wheel is provided with a convex point that meshes with the carrier belt for transmission. The rotation of the transmission wheel drives the carrier belt to move.

8. The connector packaging device according to claim 7, characterized in that: The winding device comprises a winding support connected to the workbench and a winding disk arranged on the winding support, and the winding disk is connected to the rotating shaft.