Automatic circuit board feeding machine
By designing an automatic feeding machine for circuit boards, and using lift conveyor seats and transfer vehicles to realize automatic replacement of material frames, the problem of long-term replacement of material frames in the prior art is solved, and production efficiency is improved and manpower is saved.
Patent Information
- Application Number
- CN202421789592.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-26
AI Technical Summary
The existing circuit board feeder takes a long time to replace the material frame, which affects production efficiency.
An automatic circuit board feeding machine is designed, including a lifting mechanism and a pushing plate mechanism. Through the cooperation of the lifting conveyor seat and the transfer vehicle, the automatic replacement of the material frame is realized and manual intervention is reduced.
It realizes automation of material frame replacement, shortens replacement time, improves production efficiency, and saves human resources.
Smart Images

Figure CN222877046U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of circuit board feeding equipment, in particular to an automatic circuit board feeding machine. Background Art
[0002] Circuit boards, also known as printed circuit boards, or PCBs for short, are widely used in a variety of electronic devices, such as computers, mobile phones, and household appliances. Circuit boards are the support and electrical connection carrier for electronic components, providing a fixed installation location for various electronic components and achieving electrical connections between components through conductive wiring, making the assembly of electronic equipment more compact and reducing the volume. The integrated structure also reduces errors and failures in manual wiring.
[0003] Circuit boards need to go through multiple processes during production. When the circuit boards enter the next process for processing, a feeder is often used to feed the circuit boards. The current circuit board feeder uses a feed frame to separate the circuit boards, and then pushes the circuit boards to the next level conveyor belt through a push plate mechanism to complete the feeding. When the feed frame is empty, the empty frame is manually taken out and a new frame is placed. This process is not fast enough, takes a long time, and easily affects production efficiency. Therefore, those skilled in the art provide an automatic circuit board feeder to solve the problems raised in the above background technology. Utility Model Content
[0004] The purpose of the utility model is to provide an automatic circuit board feeding machine to solve the following technical problems:
[0005] How to reduce the time spent on replacing the material frame of the circuit board feeder and improve production efficiency.
[0006] The purpose of the utility model can be achieved through the following technical solutions:
[0007] The automatic circuit board feeding machine comprises a lifting mechanism and a plate pushing mechanism, a lifting conveying seat is fixed inside the lifting mechanism, transfer vehicles are arranged on both sides of the lifting conveying seat, and a plate pushing mechanism is arranged on the front end surface of the lifting mechanism;
[0008] The lifting and conveying seat comprises two first outer frames, a plurality of first rollers are rotatably connected between the two first outer frames, and output components are arranged on both sides of the first outer frame;
[0009] The output assembly comprises a bevel gear 1 and a bevel gear 2 meshing with each other, the bevel gear 2 is fixedly connected with a hexagonal slot, and the hexagonal slot is rotatably connected to the first outer frame;
[0010] The transfer vehicle comprises a transfer conveying seat, and the transfer conveying seat comprises two second outer frames, and a transmission assembly is arranged inside the second outer frame close to the output assembly;
[0011] The transmission assembly comprises a bevel gear three and a bevel gear four which mesh with each other. A hexagonal shaft is fixed to the bevel gear four, and the outer end of the hexagonal shaft is plugged into the hexagonal slot.
[0012] Further, the lifting mechanism includes a frame, two motor modules are fixed on one side of the frame, the slides of the two motor modules are fixedly connected to the adjacent first outer frame, and two guide rails are fixed on the other side of the frame, and the first outer frame close to the guide rail is slidably connected to the guide rail;
[0013] Furthermore, a first conveyor belt is sleeved on the outer ends of the plurality of first rollers, the bevel gear 1 is fixedly connected to the adjacent first roller, a first pulley is fixed to one end of the first rollers on both sides away from the bevel gear 1, a first belt is connected between the two first pulleys, a motor is fixed inside the first outer frame away from the bevel gear 1, a motor is arranged on one side of the first pulley, and an output end of the motor is fixedly connected to the first pulley;
[0014] Furthermore, a plurality of second rollers are rotatably connected between the two second outer frames, and a second conveyor belt is sleeved on the outer ends of the plurality of second rollers, and the bevel gear three is fixedly connected to the adjacent second rollers, and a second pulley is fixed on one end of the second rollers on both sides away from the bevel gear three, and a second belt is connected between the two second pulleys;
[0015] Further, the push plate mechanism is fixed to the front end surface of the lifting mechanism, and the push plate mechanism includes a connecting frame, the inner side of the connecting frame is slidably connected to a mounting platform, the upper end surface of the mounting platform is fixed with a push cylinder, and the protruding end of the push cylinder is fixed with a push head;
[0016] Furthermore, a screw rod is rotatably connected to the middle part of the inner side of the connecting frame, and the lower part of the mounting platform is sleeved with the screw rod;
[0017] Furthermore, a material frame is arranged above the lifting conveying seat, a stabilizing mechanism is fixed between the two first outer frames, the stabilizing mechanism comprises a beam frame, a downward pressure cylinder is fixed at the upper end of the beam frame, the extended end of the downward pressure cylinder faces downward and is fixed with a pressing plate, and the pressing plate is in contact with the upper end surface of the material frame;
[0018] Furthermore, a handle is fixed to the upper end surface of the transfer and conveying seat, and pulleys are rotatably connected to the four corners of the lower end surface of the transfer and conveying seat;
[0019] Furthermore, a transition conveyor belt is fixed to the rear side of the lifting mechanism;
[0020] Beneficial effects of the utility model:
[0021] The utility model is provided with a lifting and conveying seat and two transfer carts which can be used with the lifting and conveying seat. When the material frame is replaced, the lifting and conveying seat is located in a low position, with one side connected to the transfer side equipped with a fully loaded material frame, and the other side connected to the empty transfer cart. After the lifting and conveying seat is started, it will drive the transfer and conveying seats of the transfer carts on both sides to transmit in the same direction, so that the loaded material frame is moved from the transfer cart on one side to the lifting and conveying seat, and the empty material frame on the lifting and conveying seat will be transmitted to the transfer cart on the other side, so as to complete the operation of replacing the material frame, without the need for manual material frame placement, and the function of directly transmitting the empty frame after the material frame enters is realized, so that the time consumption of replacing the material frame is reduced, manpower can be saved, and production efficiency can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The utility model is further described below in conjunction with the accompanying drawings.
[0023] Figure 1 It is the overall structure diagram of the utility model;
[0024] Figure 2 It is a structural diagram of the lifting mechanism and the stabilizing mechanism of the utility model;
[0025] Figure 3 It is a top sectional view of the lifting conveying seat and the transfer conveying seat of the utility model;
[0026] Figure 4 yes Figure 3 The enlarged view of point A in the middle;
[0027] Figure 5 It is a structural diagram of the push plate mechanism of the utility model.
[0028] Reference numerals:
[0029] 1. Lifting mechanism; 11. Frame; 12. Motor module; 13. Guide rail; 2. Lifting conveyor seat;
[0030] 21. first outer frame; 22. first roller; 23. first conveyor belt; 24. output assembly; 241. bevel gear 1; 242. bevel gear 2; 243. slot; 25. first pulley; 26. first belt;
[0031] 27. Motor; 3. Material frame; 4. Push plate mechanism; 41. Connecting frame; 42. Mounting table; 43. Push cylinder; 44. Push head; 45. Screw rod; 5. Transfer vehicle; 51. Transfer conveying seat; 511. Second outer frame; 512. Second roller; 513. Second conveyor belt; 514. Transmission assembly; 5141. Bevel gear three; 5142. Hexagonal shaft; 5143. Bevel gear four; 515. Second pulley; 516. Second belt;
[0032] 52. Handle; 53. Pulley; 6. Transition conveyor belt; 7. Stabilizing mechanism; 71. Beam frame; 72. Down-pressing cylinder; 73. Pressing plate. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0034] Please see attached Figure 1 - Figure 5 As shown, the automatic circuit board feeding machine in the embodiment of the utility model includes a lifting mechanism 1 and a pushing plate mechanism 4. A lifting and conveying seat 2 is fixed on the inner side of the lifting mechanism 1. Transfer vehicles 5 are arranged on both sides of the lifting and conveying seat 2. The lifting mechanism 1 is arranged to drive the lifting and conveying seat 2 to lift and lower. One of the two transfer vehicles 5 is used to transfer a fully loaded material frame 3, and the other is used to receive an empty frame.
[0035] The lifting and conveying seat 2 includes two first outer frames 21 , and a plurality of first rollers 22 are rotatably connected between the two first outer frames 21 . Output components 24 are arranged on both sides of the first outer frame 21 .
[0036] The output assembly 24 includes a bevel gear 1 241 and a bevel gear 242 that mesh with each other. The bevel gear 242 is fixedly connected with a hexagonal slot 243. The hexagonal slot 243 is rotatably connected to the first outer frame 21. When the actively rotating first roller 22 rotates, the hexagonal slot 243 is driven to rotate through the transmission of the bevel gear 1 241 and the bevel gear 2 242.
[0037] The transfer vehicle 5 includes a transfer conveying seat 51 , and the transfer conveying seat 51 includes two second outer frames 511 . A transmission assembly 514 is disposed inside the second outer frame 511 close to the output assembly 24 .
[0038] The transmission assembly 514 includes a bevel gear three 5141 and a bevel gear four 5143 that are meshed with each other. The bevel gear four 5143 is fixed with a hexagonal shaft 5142. The outer end of the hexagonal shaft 5142 is plugged into the hexagonal slot 243. Since the hexagonal shaft 5142 is plugged into the hexagonal slot 243, when the hexagonal slot 243 rotates, the hexagonal shaft 5142 can be driven to rotate together. Through the transmission of the bevel gear three 5141 and the bevel gear four 5143, the second rollers 512 on both sides are driven to rotate, and then the material frame 3 is transferred.
[0039] After the lifting and conveying seat 2 is started, it will drive the transfer conveying seats 51 of the transfer vehicles 5 on both sides to transmit in the same direction, thereby moving the loading frame 3 from the transfer vehicle 5 on one side to the lifting and conveying seat 2, and the empty material frame 3 on the lifting and conveying seat 2 will be transferred to the transfer vehicle 5 on the other side, thereby completing the operation of replacing the material frame 3.
[0040] In addition, due to the plug-in connection between the hexagonal shaft 5142 and the hexagonal slot 243, the transfer cart 5 can be quickly separated and connected without affecting the transportation of the transfer cart 5. The transfer cart 5 can be easily pushed away after use to carry out the next material frame 3 transportation or empty frame transfer work. The transfer cart 5 uses the motor 27 inside the lifting and conveying seat 2 as the power source, and there is no need to install an additional power source, so the use cost is low.
[0041] The lifting mechanism 1 includes a frame 11, two motor modules 12 are fixed on one side of the frame 11, and the slides of the two motor modules 12 are fixedly connected to the adjacent first outer frame 21. Two guide rails 13 are fixed on the other side of the frame 11. The first outer frame 21 close to the guide rails 13 is slidably connected to the guide rails 13. The lifting and conveying seat 2 is lifted and lowered by the set motor module 12, and the set guide rails 13 are used to improve the stability of the lifting and conveying seat 2 during movement.
[0042] The outer ends of multiple first rollers 22 are sleeved with first conveyor belts 23, bevel gear 241 is fixedly connected to adjacent first rollers 22, first pulleys 25 are fixedly provided at one end of the first rollers 22 on both sides away from bevel gear 241, a first belt 26 is connected between the two first pulleys 25, a motor 27 is fixedly provided inside the first outer frame 21 away from bevel gear 241, a motor 27 is provided on one side of a first pulley 25, an output end of the motor 27 is fixedly connected to the first pulley 25, the two first rollers 22 connected to the first pulley 25 are active ends, driven by the motor 27, the two first rollers 22 rotate to drive the first conveyor belt 23 for conveying.
[0043] A plurality of second rollers 512 are rotatably connected between the two second outer frames 511, and a second conveyor belt 513 is sleeved on the outer ends of the plurality of second rollers 512. Bevel gear three 5141 is fixedly connected to adjacent second rollers 512, and a second pulley 515 is fixedly provided at one end of the second rollers 512 on both sides away from bevel gear three 5141, and a second belt 516 is connected between the two second pulleys 515.
[0044] The push plate mechanism 4 is fixed on the front end surface of the lifting mechanism 1, and the push plate mechanism 4 includes a connecting frame 41. The inner side of the connecting frame 41 is slidably connected to a mounting platform 42. A pushing cylinder 43 is fixed to the upper end surface of the mounting platform 42, and a pushing head 44 is fixed to the protruding end of the pushing cylinder 43. When feeding, the lifting mechanism 1 drives the material frame 3 to move upward to the pushing area through the lifting and conveying seat 2, and then the pushing cylinder 43 performs a push and retreat, and the pushing head 44 pushes the circuit board inside the material frame 3 out of the material frame 3. After a circuit board is pushed out, the lifting mechanism 1 rises again until the next circuit board is at the pushing height, and the pushing cylinder 43 moves again to push the circuit board, and the circuit board feeding is performed reciprocatingly for multiple times.
[0045] A screw rod 45 is rotatably connected to the middle of the inner side of the connecting frame 41 , and the lower part of the mounting platform 42 is sleeved with the screw rod 45 . When in use, the ejection position of the push cylinder 43 is adjusted by rotating the screw rod 45 .
[0046] A material frame 3 is arranged above the lifting and conveying seat 2, and a stabilizing mechanism 7 is fixed between the two first outer frames 21. The stabilizing mechanism 7 includes a beam frame 71, and a downward pressure cylinder 72 is fixed to the upper end of the beam frame 71. The protruding end of the downward pressure cylinder 72 faces downward and is fixed with a pressing plate 73. The pressing plate 73 is in contact with the upper end surface of the material frame 3. The stabilizing mechanism 7 is arranged to ensure the stability of the material frame 3 to prevent shaking when the plate is pushed.
[0047] A handle 52 is fixed to the upper end surface of the transfer and conveying seat 51 , and pulleys 53 are rotatably connected to the four corners of the lower end surface of the transfer and conveying seat 51 , so that the transfer is facilitated by providing the handle 52 and the pulley 53 .
[0048] A transition conveyor belt 6 is fixed to the rear side of the lifting mechanism 1, and the circuit board pushed out by the push plate mechanism 4 moves to the conveyor belt of the next process through the transition conveyor belt 6, thereby completing the feeding.
[0049] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.
Claims
1. An automatic circuit board feeding machine, comprising a lifting mechanism (1) and a board pushing mechanism (4), characterized in that: A lifting and conveying seat (2) is fixed on the inner side of the lifting mechanism (1), and transfer vehicles (5) are arranged on both sides of the lifting and conveying seat (2); The lifting and conveying seat (2) comprises two first outer frames (21), a plurality of first rollers (22) are rotatably connected between the two first outer frames (21), and output components (24) are arranged on both sides of the first outer frame (21); The output assembly (24) comprises a bevel gear 1 (241) and a bevel gear 2 (242) meshing with each other, the bevel gear 2 (242) being fixedly connected with a hexagonal slot (243), and the hexagonal slot (243) being rotatably connected to the first outer frame (21); The transfer vehicle (5) comprises a transfer conveying seat (51), and the transfer conveying seat (51) comprises two second outer frames (511), and a transmission assembly (514) is arranged inside the second outer frame (511) close to the output assembly (24); The transmission assembly (514) comprises a bevel gear three (5141) and a bevel gear four (5143) which mesh with each other. The bevel gear four (5143) is fixed with a hexagonal shaft (5142), and the outer end of the hexagonal shaft (5142) is plugged into a hexagonal slot (243).
2. The automatic circuit board feeding machine according to claim 1, characterized in that: The lifting mechanism (1) comprises a frame (11), two motor modules (12) are fixed on one side of the frame (11), the slides of the two motor modules (12) are fixedly connected to adjacent first outer frames (21), and two guide rails (13) are fixed on the other side of the frame (11), and the first outer frame (21) close to the guide rail (13) is slidably connected to the guide rail (13).
3. The automatic circuit board feeding machine according to claim 1, characterized in that: The outer ends of the plurality of first rollers (22) are sleeved with first conveyor belts (23); the bevel gear (241) is fixedly connected to the adjacent first rollers (22); the first rollers (22) located on both sides are fixedly connected to one end away from the bevel gear (241) with a first pulley (25); a first belt (26) is connected between the two first pulleys (25); a motor (27) is fixed inside the first outer frame (21) away from the bevel gear (241); a motor (27) is arranged on one side of the first pulley (25); and an output end of the motor (27) is fixedly connected to the first pulley (25).
4. The automatic circuit board feeding machine according to claim 1, characterized in that: A plurality of second rollers (512) are rotatably connected between the two second outer frames (511); the outer ends of the plurality of second rollers (512) are sleeved with second conveyor belts (513); the bevel gear three (5141) is fixedly connected to the adjacent second rollers (512); a second pulley (515) is fixedly provided at one end of the second rollers (512) located on both sides away from the bevel gear three (5141); and a second belt (516) is connected between the two second pulleys (515).
5. The automatic circuit board feeding machine according to claim 1, characterized in that: The push plate mechanism (4) is fixed on the front end surface of the lifting mechanism (1), and the push plate mechanism (4) comprises a connecting frame (41), the inner side of the connecting frame (41) is slidably connected to a mounting platform (42), the upper end surface of the mounting platform (42) is fixed with a push cylinder (43), and the protruding end of the push cylinder (43) is fixed with a push head (44).
6. The automatic circuit board feeding machine according to claim 5, characterized in that: A screw rod (45) is rotatably connected to the middle portion of the inner side of the connecting frame (41), and the lower portion of the mounting platform (42) is sleeved with the screw rod (45).
7. The automatic circuit board feeding machine according to claim 1, characterized in that: A material frame (3) is arranged above the lifting and conveying seat (2), and a stabilizing mechanism (7) is fixed between the two first outer frames (21). The stabilizing mechanism (7) comprises a beam frame (71), and a downward pressure cylinder (72) is fixed at the upper end of the beam frame (71). The protruding end of the downward pressure cylinder (72) faces downward and is fixed with a pressing plate (73), and the pressing plate (73) is in contact with the upper end surface of the material frame (3).
8. The automatic circuit board feeding machine according to claim 1, characterized in that: A handle (52) is fixed to the upper end surface of the transfer and conveying seat (51), and pulleys (53) are rotatably connected to the four corners of the lower end surface of the transfer and conveying seat (51).
9. The automatic circuit board feeding machine according to claim 1, characterized in that: A transition conveyor belt (6) is fixed to the rear side of the lifting mechanism (1).