Feeding system for laminated glass autoclave
By designing a laminated glass loading system including feed tracks, transfer trays and rotating platforms, the problems of chaotic operation, inconvenient transportation and low efficiency in the existing system are solved, and an efficient, stable and safe loading process is achieved.
Patent Information
- Application Number
- CN202520604747.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2035-04-02
AI Technical Summary
The feeding system of existing laminated glass autoclaves has problems such as chaotic material rack operation, inconvenient transportation after unloading of laminated glass, low efficiency resulting in single feeding position, and difficult manual push.
A laminated glass feeding system including feeding tracks, transfer trays and rotary platforms is designed. The feeding track consists of a loading track, a feeding track and a discharge track. The transfer tray moves along the track and the rotating platform rotates on the ground to change the running direction of the transfer tray.
Through this system, the efficient, stable and safe loading process of laminated glass is achieved, which avoids confusion in the material rack operation, reduces manual operation difficulty, and improves production efficiency.
Smart Images

Figure CN222877130U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laminated glass production, in particular to a feeding system for a laminated glass autoclave. Background Art
[0002] The production process of laminated glass generally includes several major processes such as laminated glass cutting, laminating and high-pressure forming.
[0003] High pressure forming is a key step, which is usually carried out in an autoclave after the laminated glass is placed on a rack.
[0004] At present, the rack for placing laminated glass can realize the feeding operation of laminated glass into the autoclave, for example, patent CN205893095U discloses a double-layer rack trolley for laminated glass in an autoclave.
[0005] In addition, there are also some feeding devices that can realize the feeding operation of laminated glass into the autoclave, such as the content disclosed in Patent 202122028681.0 - Feeding device suitable for laminated glass autoclave.
[0006] But there are the following problems:
[0007] 1. After the rack is loaded with laminated glass, the rack cannot be pushed into the autoclave in an orderly manner by humans, which will inevitably cause chaos in the operation of the rack in the factory to a certain extent;
[0008] 2. After the subsequent laminated glass processing is completed, the transfer racks after the laminated glass is unloaded are arranged in a messy manner;
[0009] 3. The loading position of the traditional transfer rack is single, so the next rack can only be loaded after the loading of one rack is completed, resulting in low efficiency of unloading laminated glass.
[0010] 4. Traditionally, the direction of the material rack is changed by manually pushing the material rack to change its direction. When the load on the material rack is large, it is difficult to manually change the direction of the material rack.
[0011] Therefore, in order to improve or solve at least one of the above problems, it is necessary to optimize the design of the existing autoclave feeding structure or system. Utility Model Content
[0012] The utility model aims to provide a laminated glass feeding system which can control a transfer stand loaded with laminated glass to enter an autoclave according to a designed track.
[0013] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0014] A feeding system for a laminated glass autoclave, comprising a feeding track, on which a transfer platform is provided; the transfer platform can move along the feeding track; the feeding track comprises a feeding track, a conveying track and a discharging track;
[0015] The loading track is connected to the discharging track through the feeding track; the discharging track is connected to the inlet and outlet of the autoclave;
[0016] The loading track and the conveying track, as well as the conveying track and the discharging track are connected via a rotating platform.
[0017] The rotating platform is arranged on the ground; the rotating platform includes a rotating table; the rotating table is provided with a track groove for guiding the operation of the transfer platform; and the rotating table can rotate on the ground.
[0018] A placing trough is provided on the ground; a rotating platform is arranged in a placing trough; and a rotating table in each rotating platform is arranged in the placing trough through a supporting and raising mechanism.
[0019] The rotating platform is provided with a limiting mechanism, which includes a limiting block arranged on the rotating platform and a limiting groove arranged on the ground;
[0020] The limiting groove is arranged at the edge of the placement sink, and the limiting groove is connected with the placement sink;
[0021] The limit block is rotatably connected to the rotating table; one end of the limit block is connected to the rotating table, and the other end can be overlapped in the limit groove.
[0022] A plurality of limiting mechanisms are arranged around the rotating platform, and a limiting block in each limiting mechanism is connected to the rotating platform through a rotating part;
[0023] The rotating part comprises a placement groove arranged on the rotating table, and the limit block is connected to the inner wall of the placement groove through a rotating pin;
[0024] The limiting block can swing around the rotating pin in the placement groove.
[0025] The loading track includes a longitudinal track and a transverse track; the longitudinal track is arranged perpendicular to the transverse track.
[0026] The feeding track also includes a rack track; a plurality of transfer racks are arranged on the rack track; and the rack track is arranged at the edge of the feeding track.
[0027] The material rack track is connected with the loading track, the feeding track and / or the discharging track through the connecting track.
[0028] The rack track, connecting track, loading track, feeding track and discharging track all include one or more single-unit tracks; adjacent single-unit tracks are connected through a rotating platform.
[0029] The angle between two adjacent and mutually connected monomer tracks is 90 degrees or 180 degrees.
[0030] The advantages of the utility model are:
[0031] The utility model discloses a feeding system for a laminated glass autoclave.
[0032] The utility model can realize the transfer of the lower laminated glass to the autoclave through the coordinated use of the feeding track, the transfer stand and the rotating platform; and can avoid the operation confusion of untreated laminated glass and treated laminated glass in the factory by limiting the arrangement of the feeding track in the space.
[0033] The utility model uses the feeding track and the rotating platform in coordination, so that the transfer platform is always on the track, avoiding the problem of the transfer platform deviating from the set track; at the same time, the transfer platform runs on the feeding track, reducing the resistance of the operator to push the transfer platform, and the setting of the rotating platform can reduce the difficulty of manual operation when the transfer platform changes its running direction, which can improve the production efficiency of laminated glass to a certain extent.
[0034] The utility model realizes an efficient, stable and safe laminated glass feeding process through a reasonable track layout and a rotating platform design. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] The following is a brief description of the contents expressed in each of the drawings of the utility model specification and the marks in the drawings:
[0036] Figure 1 This is a plan view of the laminated glass feeding system of the utility model.
[0037] Figure 2 It is a schematic diagram of the structure when two single-body tracks in the utility model are vertically distributed.
[0038] Figure 3 It is a schematic diagram of the structure when two monomer tracks are relatively distributed in the utility model.
[0039] The marks in the above figure are:
[0040] 101. Feeding track, 1. Loading track, 11. Horizontal track, 12. Longitudinal track, 2. Autoclave, 21. Discharging track, 3. Conveying track, 4. Rack track, 5. Rotating platform, 51. Rotating table, 52. Track slot, 53. Placement slot, 54. Limiting block, 6. Connecting track, 7. Ground, 71. Placement trough, 72. Limiting slot, 1-1. Single track. DETAILED DESCRIPTION
[0041] The specific implementation methods of the present utility model will be further explained in detail below by describing the optimal embodiments with reference to the accompanying drawings.
[0042] A feeding system for a laminated glass autoclave comprises a feeding track 101, on which a transfer stand is provided; the transfer stand can move along the feeding track 101; the feeding track 101 comprises a feeding track 1, a conveying track 3 and a discharging track 21; the feeding track 1 is connected to the discharging track 21 via the conveying track 3; the discharging track 21 is connected to an inlet and outlet of an autoclave 2; the feeding track 1 and the conveying track 3, as well as the conveying track 3 and the discharging track 21, are connected via a rotating platform 5; the utility model can realize the transfer of the lower sheet of laminated glass to the autoclave 2 through the coordinated use of the feeding track 101, the transfer stand and the rotating platform 5; and by limiting the arrangement of the feeding track 101 in space, the operation confusion of untreated laminated glass and treated laminated glass in the factory area can be avoided.
[0043] In the utility model, the feeding track 101 mainly includes a loading track 1, a conveying track 3 and a discharging track 21; the loading track 1 is mainly arranged in the lower sheet area of the laminated glass, and is used to load the laminated glass after the unloading onto the transfer platform, so as to facilitate the subsequent auxiliary transportation of the transfer platform to the conveying track 3 after the loading is completed.
[0044] Feed track 3: As an intermediate transition part, it connects the loading track 1 and the discharging track 21, and plays a basic transition role; in the utility model, the feed track 3 contains the largest number of single tracks 1-1, the purpose is to realize that the feed track 3 forms multiple branches, which is convenient for playing a good drainage role and avoiding the problem of operation interference easily occurring in a single branch.
[0045] In the present invention, the discharge track 21 is mainly used to transport the laminated glass from the feed track 3 to the inlet and outlet of the autoclave 2 ; it is also used to transfer the laminated glass processed by the autoclave 2 out of the autoclave 2 .
[0046] In the utility model, the loading track 1, the feeding track 3 and the discharging track 21 are connected by a rotating platform 5. This design makes the connection between the loading track 1, the feeding track 3 and the discharging track 21 more flexible and can adapt to different spatial layouts and production requirements.
[0047] The transfer platform generally uses an existing platform structure, which is generally required to have a roller structure, and is required to be able to slide on the feeding track 101 and to realize a platform or trolley structure for loading laminated glass. For example, a double-layer material rack trolley in a laminated glass autoclave 2 disclosed in patent CN205893095U can be used.
[0048] In the present invention, the transfer platform is a carrier device for laminated glass, which can move on the feeding track 101 to transport the laminated glass to be processed from one position to another.
[0049] The design of the transfer rack needs to take into account the size, weight and stability of the laminated glass during transportation.
[0050] As for the rotating platform 5, the rotating platform 5 is one of the key components of the system, which can realize the transfer of the transfer platform between adjacent tracks.
[0051] In the utility model, the rotating platform 5 is essentially an annular platform structure. When the transfer platform loaded with laminated glass moves onto the rotating platform 5, the rotating platform 5 rotates, so that the direction of the transfer platform changes until it is aligned with the next incoming track, and then the transfer platform can be pushed into the next track, thereby realizing the transfer of the transfer platform between adjacent tracks.
[0052] Furthermore, in the utility model, the rotating platform 5 is arranged on the ground 7; the rotating platform 5 includes a rotating table 51; the rotating table 51 is provided with a track groove 52 for guiding the operation of the transfer platform; the rotating table 51 can rotate on the ground 7; the rotating platform 5 is arranged on the ground 7, and usually a special placement trough 71 or base needs to be set on the ground 7 to support and place the rotating platform 5. In the utility model, the rotating platform 5 includes a rotating table 51; the rotating table 51 is the main structure of the rotating platform 5, and the rotating table 51 is provided with a track groove 52 for guiding the operation of the transfer platform. The shape and size of these track grooves 52 need to match the wheels of the transfer platform to ensure that the transfer platform can run smoothly in the track groove 52.
[0053] The rotating platform 51 can rotate on the ground 7, which enables it to change the running direction of the transfer platform, thereby realizing the transfer of the laminated glass between different tracks.
[0054] The rotation of the rotating platform 51 can be achieved by manual operation control, electric drive or hydraulic drive.
[0055] Electric or hydraulic drive can improve the accuracy and speed of rotation and reduce the intensity of manual operation; however, manual operation costs are lower and can be changed as needed, with greater autonomy.
[0056] In the present invention, when the rotating platform 5 is arranged on the ground 7 , it is generally required that the rotating platform 5 is arranged at the same height as the ground 7 .
[0057] Furthermore, in the utility model, a placement trough 71 is provided on the ground 7; a rotating platform 5 is arranged in a placement trough 71; the rotating table 51 in each rotating platform 5 is arranged in the placement trough 71 through a supporting and heightening mechanism; the placement trough 71 is a specially designed groove on the ground 7 for placing the rotating platform 5.
[0058] The placement trough 71 provides a placement place for the rotating platform 5. Since the feeding track 101 is also arranged on the ground 7, such a setting makes it convenient to control the relative height between the rotating platform 5 and the feeding track 101 during actual arrangement.
[0059] The size of the placement trough 71 is generally slightly larger than the outer diameter of the rotating platform 51 , and the placement trough 71 and the rotating platform 51 are both circular structures.
[0060] The support and elevation mechanism is a structure used to install the rotating table 51 in the placement trough 71, and usually includes a support frame and a connecting piece. Because the rotating table 51 of the utility model is a rotating part, the basis for requiring the rotating table 51 to be able to rotate here can be that the rotating table 51 and the support and elevation mechanism are movably connected, for example, through a rotating sleeve and a bearing for connection, or the support and elevation mechanism itself can rotate in the placement trough 71, and then the rotating table 51 can rotate with the support and elevation mechanism.
[0061] In the present invention, the supporting and raising mechanism can be a rotating shaft or other supporting and raising structures.
[0062] In addition, in the present invention, the support frame heightening mechanism can be a motor cooperating with a rotating shaft, the purpose of which is to drive the rotating shaft to rotate through the rotation of the motor, and then drive the rotating table 51 to rotate, so that the rotating table 51 drives the transfer platform thereon to rotate.
[0063] Furthermore, in the present invention, a limiting mechanism is provided on the rotating platform 51, and the limiting mechanism mainly plays a good limiting role to prevent the rotating platform 51 from rotating when it is not necessary to rotate.
[0064] In the utility model, the limiting mechanism includes a limiting block 54 arranged on the rotating table 51 and a limiting groove 72 arranged on the ground 7; the limiting groove 72 is arranged at the edge of the placement trough 71, and the limiting groove 72 is communicated with the placement trough 71; the limiting block 54 is rotatably connected to the rotating table 51; one end of the limiting block 54 is connected to the rotating table 51, and the other end can be overlapped in the limiting groove 72; one end of the limiting block 54 is connected to the rotating table 51 through a rotating part, and the other end can be overlapped in the limiting groove 72; this design allows the limiting block 54 to swing freely within a certain range. Based on this design, the limiting block 54 can be controlled to enter or leave the limiting groove 72 as needed during actual use, so that the rotation locking and unlocking of the rotating table 51 can be realized conveniently.
[0065] In actual use, when the corresponding rotating platform 51 needs to rotate, the limiting block 54 on the rotating platform 51 disengages from the limiting groove 72 , so that the binding force between the rotating platform 51 and the ground 7 ends, thereby realizing the normal rotation operation of the rotating platform 51 .
[0066] When the corresponding rotating platform 51 does not need to rotate, the limiting block 54 on the rotating platform 51 falls into the limiting groove 72 , so that the rotating platform 51 and the ground 7 are mutually bound to form a binding force, thereby realizing the rotation limitation of the rotating platform 51 .
[0067] In the present invention, the limit groove 72 is arranged at the edge of the placement groove 71 and is connected to the placement groove 71; this design ensures that the limit block 54 on the rotating table 51 can fall into the corresponding limit groove 72, reducing the interference between the limit mechanism and adjacent components when working.
[0068] The shape and size of the limiting groove 72 need to match those of the limiting block 54 to ensure that the limiting block 54 can smoothly enter and leave the limiting groove 72 .
[0069] Furthermore, in the utility model, a plurality of limit mechanisms are provided around the rotating table 51, which means that the rotating table 51 has limit protection in different directions and angles; the design of multiple limit mechanisms can effectively prevent excessive rotation of the rotating table 51, and improve the safety and reliability of the system; generally two, three or four limit mechanisms can be selected; and each limit mechanism is required to be evenly spaced around the rotating table 51.
[0070] In addition, in the utility model, the limit block 54 in each of the limit mechanisms is connected to the rotating table 51 through a rotating part; the rotating part includes a placement groove 53 arranged on the rotating table 51, and the limit block 54 is connected to the inner wall of the placement groove 53 through a rotating pin; the limit block 54 can swing around the rotating pin in the placement groove 53; this design ensures that the limit mechanism will not produce unnecessary interference when the rotating table 51 moves normally, and can quickly play a role when limiting is required; in the utility model, the limit block 54 can swing around the rotating pin in the placement groove 53, and this design increases the flexibility of the limit block 54, so that it can better adapt to the movement state of the rotating table 51; when not in use, the limit block 54 can be swung to disengage from the limit groove 72, and when in use, the limit block 54 can be swung to fall into the limit groove 72.
[0071] Furthermore, in the utility model, the loading track 1 includes a longitudinal track 12 and a transverse track 11; the longitudinal track 12 is arranged perpendicular to the transverse track 11; the loading track 1 of the utility model is mainly used to dock the transfer platform to be loaded, and the loading track 1 of the utility model includes a longitudinal track 12 and a transverse track 11, so that the loading track 1 is equivalent to having two branch structures. In actual use, materials can be loaded separately on the two branches. One is to improve the scope of application of the utility model, and the other is to improve the loading efficiency. In actual use, the loading operation can be performed separately on the two branches.
[0072] In addition, in the utility model, the longitudinal track 12 is arranged along the direction perpendicular to the lower sheet of laminated glass, and the transverse track 11 is arranged along the direction parallel to the lower sheet of laminated glass. Based on the use of the above two tracks, the lower sheet of laminated glass can be put on the transfer platform in two directions.
[0073] The longitudinal track 12 and the transverse track 11 are arranged perpendicular to each other. This layout allows the laminated glass to be flexibly moved in two directions; the transfer platform can move in two directions, making the loading process more flexible and efficient.
[0074] The vertically arranged tracks can make better use of limited space, making the entire loading system more compact and suitable for efficient operation in limited space.
[0075] In the utility model, the transfer platform can be parked on the longitudinal track 12 and the transverse track 11 respectively, and the sheet loading operation can be carried out simultaneously or separately; this can reduce the waiting time for the transfer platform and improve production efficiency.
[0076] The double-branch structure can ensure that the utilization of the transfer platform and the loading track 1 is maximized, reduce equipment idle time, and improve overall production efficiency.
[0077] Furthermore, in the utility model, the feed track 101 also includes a rack track 4; a plurality of transfer racks are arranged on the rack track 4; the rack track 4 is arranged at the edge of the feed track 101; in the utility model, the rack track 4 is mainly used to dock the transfer rack to be loaded; the rack track 4 of the utility model is arranged at the edge of the feed track 101, and such a layout can prevent the transfer rack that is not loaded with laminated glass from affecting the normal operation of the transfer rack that is loaded with laminated glass.
[0078] Furthermore, in the utility model, the material rack track 4 is connected to the loading track 1, the feed track 3 and / or the discharging track 21 through the connecting track 6; the setting of the connecting track 6 is mainly used for the connection between the material rack track 4 and the loading track 1, the feed track 3 and the discharging track 21, so as to facilitate the arbitrary movement of the transfer platform on the feeding track 101; at the same time, in the utility model, the material rack track 4, the connecting track 6, the loading track 1, the feed track 3 and the discharging track 21 are also connected and communicated through the rotating platform 5.
[0079] Furthermore, in the utility model, the material rack track 4, connecting track 6, loading track 1, feed track 3 and discharging track 21 all include one or more single track 1-1; adjacent single track 1-1 are connected by a rotating platform 5; based on the above, it can be known that the material rack track 4, connecting track 6, loading track 1, feed track 3 and discharging track 21 disclosed in the utility model are spliced by single track 1-1, based on this design, when arranging in actual scene, the track length and layout direction of the corresponding area can be limited according to the factory space, in addition, adjacent single track 1-1 are connected by a rotating platform 5; this makes the feeding system disclosed in the utility model equivalent to a modular design, so that each track can be combined and expanded according to actual needs, thereby improving the flexibility and adaptability of the system.
[0080] Through the combination of the single track 1-1, the limited space can be better utilized, making the entire system more compact and suitable for efficient operation in a limited space; the design of the single track 1-1 enables each track to be combined and adjusted according to actual needs, thereby improving the flexibility of the system.
[0081] In addition, it should be noted that the connection between the rotating platform 5 and the single track 1-1 and other tracks in the utility model does not use traditional connecting parts; rather, it is a virtual connection. The rotating platform 51 of the utility model can be arranged relative to the adjacent single track 1-1, and there is a certain gap between the two. Such an arrangement can avoid the operation interference of the rotating platform 5 with the adjacent track when it rotates; the overall structure is similar to the connection method between the turntable used for train U-turns and its adjacent track.
[0082] In addition, the single track 1-1 in the utility model includes two track grooves 52 or track bars distributed at intervals; the track groove 52 is a groove opened on the ground 7. When used later, the rollers on the transfer platform are inserted into the groove to guide and limit the operation of the transfer platform.
[0083] In addition, the track bar can use the existing guide track structure, and the rollers on the transfer platform are similar to train wheels. Based on the cooperation of the two, the transfer platform can be arranged and placed on the track bar.
[0084] Furthermore, in the utility model, the angle between two adjacent and interconnected single tracks 1-1 is 90 degrees or 180 degrees; based on such a design, the feeding track 101 subsequently formed is a regular structure of horizontal and vertical, which reduces the corners of the feeding track 101; it is convenient for the operation of the transfer platform on the feeding track 101 during subsequent use, and at the same time, it is convenient for the subsequent control of the rotation angle of the rotating platform 5. Based on the above design, even if the subsequent rotating platform 5 needs to be rotated, generally rotating 90 degrees can achieve the transfer of the transfer platform to the next track.
[0085] Obviously, the specific implementation of the present invention is not limited by the above-mentioned methods. As long as various non-substantial improvements are made using the method concept and technical solution of the present invention, they are all within the protection scope of the present invention.
Claims
1. A feeding system for a laminated glass autoclave, characterized in that: It includes a feeding track, on which a transfer platform is provided; the transfer platform can move along the feeding track; the feeding track includes a loading track, a conveying track and a discharging track; The loading track is connected to the discharging track through the feeding track; the discharging track is connected to the inlet and outlet of the autoclave; The loading track and the conveying track, as well as the conveying track and the discharging track are connected via a rotating platform.
2. A feeding system for laminated glass autoclave according to claim 1, characterized in that: The rotating platform is arranged on the ground; the rotating platform includes a rotating table; the rotating table is provided with a track groove for guiding the operation of the transfer platform; and the rotating table can rotate on the ground.
3. A feeding system for laminated glass autoclave according to claim 2, characterized in that: A placing trough is provided on the ground; a rotating platform is arranged in a placing trough; and a rotating table in each rotating platform is arranged in the placing trough through a supporting and raising mechanism.
4. A feeding system for laminated glass autoclave according to claim 2, characterized in that: The rotating platform is provided with a limiting mechanism, which includes a limiting block arranged on the rotating platform and a limiting groove arranged on the ground; The limiting groove is arranged at the edge of the placement sink, and the limiting groove is connected with the placement sink; The limit block is rotatably connected to the rotating table; one end of the limit block is connected to the rotating table, and the other end can be overlapped in the limit groove.
5. A feeding system for laminated glass autoclave according to claim 4, characterized in that: A plurality of limiting mechanisms are arranged around the rotating platform, and a limiting block in each limiting mechanism is connected to the rotating platform through a rotating part; The rotating part comprises a placement groove arranged on the rotating table, and the limit block is connected to the inner wall of the placement groove through a rotating pin; The limiting block can swing around the rotating pin in the placement groove.
6. The feeding system for laminated glass autoclave according to claim 1, characterized in that: The loading track includes a longitudinal track and a transverse track; the longitudinal track is arranged perpendicular to the transverse track.
7. The feeding system for laminated glass autoclave according to claim 1, characterized in that: The feeding track also includes a rack track; a plurality of transfer racks are arranged on the rack track; and the rack track is arranged at the edge of the feeding track.
8. The feeding system for laminated glass autoclave according to claim 7, characterized in that: The material rack track is connected with the loading track, the feeding track and / or the discharging track through the connecting track.
9. A feeding system for laminated glass autoclave according to claim 8, characterized in that: The rack track, connecting track, loading track, feeding track and discharging track all include one or more single-unit tracks; adjacent single-unit tracks are connected through a rotating platform.
10. A feeding system for a laminated glass autoclave according to claim 9, characterized in that: The angle between two adjacent and mutually connected monomer tracks is 90 degrees or 180 degrees.
Citation Information
Patent Citations
Double -deck work or material rest dolly in laminated glass autoclave
CN205893095U
Feeding device suitable for laminated glass autoclave
CN215592947U