Quenching device for precision spring machining
By designing a precision spring processing quenching device including a shake mechanism and agitating blades, the problem of multiple spring stacking cannot fully contact the quenching medium is solved, and a more efficient quenching treatment effect is achieved.
Patent Information
- Application Number
- CN202421946317.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-13
AI Technical Summary
In the quenching device, multiple springs cannot make more comprehensive contact with the quenching medium due to stacking, which reduces the quenching treatment effect.
A quenching device for precision spring processing is designed. Through the cooperation of the box, mounting plate, shaking mechanism and spring loading bucket, the drive plate, drive arm, return spring and agitating blade are used to achieve full contact between the spring and the quenching medium.
Through the up and down movement of the spring-loaded bucket and the stirring of the quenching medium, a relatively comprehensive contact between the spring and the quenching medium is ensured, stacking problems are avoided, and the effect of quenching treatment is improved.
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Figure CN222877994U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a quenching device, in particular to a quenching device for precision spring processing, belonging to the technical field of spring quenching devices. Background Art
[0002] A spring is a mechanical component that uses elasticity to work. In daily life, we usually use springs to store and release energy, and use its elastic effect to buffer and reduce shock, thereby reducing the impact and vibration during mechanical movement. However, in the process of spring processing, especially for some more precise springs, people usually need to quench the springs in order to improve the hardness or wear resistance of precision springs.
[0003] When a quenching device is used to quench a spring, the spring is usually placed in a container and then immersed in a quenching medium and in full contact with the quenching medium for quenching. However, in order to improve the quenching efficiency of the spring, people often place multiple springs together in a container for simultaneous quenching. However, when multiple springs are placed in a container, stacking is likely to occur, which may result in the quenching medium and the spring not being able to fully contact, thereby reducing the quenching effect of the spring. Utility Model Content
[0004] The utility model provides a quenching device for precision spring processing, so as to solve the problem in the prior art that the springs may not be in full contact with the quenching medium due to the stacking of multiple springs.
[0005] The utility model is implemented by the following technical scheme: a quenching device for precision spring processing, comprising a box body, a mounting plate is arranged above the box body, a shaking mechanism is arranged on the upper surface of the mounting plate, the shaking mechanism comprises a movable plate and a motor, a bottom surface of the movable plate is fixedly connected with symmetrical sliding rods, two sliding rods are extended to the bottom of the mounting plate and are slidably connected to the mounting plate, a bottom surface of the movable plate is fixedly connected with symmetrical return springs, and two return springs are fixedly connected to the upper surface of the mounting plate;
[0006] The bottom ends of the two sliding rods are fixedly connected with connecting pads, the bottom surface of the movable plate is fixedly connected with a fixing block, the motor is installed on the upper surface of the mounting plate, the output end of the motor is fixedly connected with a driving disk, and the outer surface of the driving disk is fixedly connected with a driving arm.
[0007] Furthermore, a spring containing bucket is provided inside the box body, and the two connecting pads are fixedly connected to the outer surface of the spring containing bucket. As the connecting pads move up and down, the spring containing bucket can be driven to move up and down. A group of reserved openings are provided on the outer surface of the spring containing bucket, and the quenching medium can enter the spring containing bucket through the reserved openings and contact the spring.
[0008] Specifically, four fixing pads are fixedly connected to the outer surface of the box body, the upper surface of each fixing pad is fixedly connected to a support rod, and each support rod is fixedly connected to the bottom surface of the mounting plate, so that the mounting plate can be supported and fixed by the support rods.
[0009] Furthermore, the inner wall of the spring containing bucket is threadedly connected with a closing cover, and the outer surface of the box body is fixedly connected with a drain pipe, through which the used quenching medium can be discharged. When the quenching process is performed, the drain pipe can be closed with a rubber plug, and after placing multiple springs in the spring containing bucket, the spring containing bucket can be closed by rotating the closing cover.
[0010] Furthermore, symmetrical motors are mounted on the outer surface of the box, and the output ends of the two motors extend into the interior of the box and are rotatably connected to the box. The motors are mounted on the outer surface of the box via brackets.
[0011] Preferably, the output ends of the two motors are fixedly connected with stirring blades, and the bottom surface of the box is fixedly connected with a base. By starting the motor, the stirring blades can be driven to rotate, thereby stirring the quenching medium, so that the quenching medium can fluctuate, further ensuring the contact between the spring and the quenching medium.
[0012] The utility model provides a quenching device for precision spring processing, which has the following beneficial effects:
[0013] 1. The quenching device for precision spring processing is configured by the cooperation between the box body, the mounting plate, the shaking mechanism and the spring containing bucket. The springs in the spring containing bucket can be separated from each other under the resistance of the quenching medium by the up and down movement of the spring containing bucket, so that the springs can be in more comprehensive contact with the quenching medium, avoiding the situation that multiple springs cannot be in more comprehensive contact with the quenching medium due to stacking, and further ensuring the quenching treatment effect of the springs.
[0014] 2. The quenching device for precision spring processing, the coordinated arrangement between the driving disk, the driving arm, the fixed block, the movable plate, the reset spring and the spring containing bucket can effectively ensure full contact between the spring and the quenching medium. As the driving disk rotates, the movable plate can be driven to move upward under the action of the driving arm, and at the same time, the spring containing bucket can be driven to move downward under the action of the reset spring. Then, under the resistance of the quenching medium, the spring in the spring containing bucket will shake, thereby forming a gap between the springs, ensuring full contact between the spring and the quenching medium. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a front view schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 2 It is a rear view schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 3 It is a schematic diagram of the separate structure of the spring containing bucket and the closing cover of the utility model;
[0018] Figure 4 For this utility model Figure 2 Schematic diagram of the enlarged structure at point A in the middle.
[0019] Description of Reference Numerals
[0020] 1. Box body;
[0021] 2. Mounting plate;
[0022] 3. shaking mechanism; 301. movable plate; 302. sliding rod; 303. return spring; 304. connecting pad; 305. fixing block; 306. motor; 307. driving disk; 308. driving arm;
[0023] 4. Spring-loaded bucket; 5. Fixed pad; 6. Support rod; 7. Closing cover;
[0024] 8. Drain pipe; 9. Motor; 10. Base; 11. Stirring blades. DETAILED DESCRIPTION
[0025] The embodiment of the utility model provides a quenching device for precision spring processing.
[0026] See also Figure 1 , Figure 2 , Figure 3 and Figure 4, including a box body 1, a sufficient amount of quenching medium is added into the box body 1, a mounting plate 2 is arranged above the box body 1, a symmetrical reserved hole is opened on the upper surface of the mounting plate 2, a shaking mechanism 3 is arranged on the upper surface of the mounting plate 2, and the shaking mechanism 3 includes a movable plate 301 and a motor 306, a symmetrical sliding rod 302 is fixedly connected to the bottom surface of the movable plate 301, two sliding rods 302 are extended to the bottom of the mounting plate 2 and are slidably connected to the mounting plate 2, the sliding rod 302 extends to the bottom of the mounting plate 2 through the reserved hole opened on the mounting plate 2, a symmetrical return spring 303 is fixedly connected to the bottom surface of the movable plate 301, the return spring 303 is sleeved on the outside of the sliding rod 302, and the two return springs 303 are fixedly connected to the upper surface of the mounting plate 2, as the movable plate 301 moves upward, the return spring 303 can be stretched, and at this time the return spring 303 provides a downward pulling force to the movable plate 301;
[0027] The bottom ends of the two sliding rods 302 are fixedly connected with connecting pads 304, the bottom surface of the movable plate 301 is fixedly connected with a fixing block 305, the motor 306 is installed on the upper surface of the mounting plate 2, the output end of the motor 306 is fixedly connected with a driving disk 307, the outer surface of the driving disk 307 is fixedly connected with a driving arm 308, the rotation of the driving disk 307 can drive the driving arm 308 to move in a circle, and as the driving arm 308 contacts the fixing block 305, the movable plate 301 can be driven to move upward.
[0028] Please refer to Figure 2 A spring containing bucket 4 is arranged inside the box body 1, and two connecting pads 304 are fixedly connected to the outer surface of the spring containing bucket 4. As the connecting pads 304 move up and down, the spring containing bucket 4 can be driven to move up and down. A group of reserved openings are opened on the outer surface of the spring containing bucket 4, and the quenching medium can enter the spring containing bucket 4 through the reserved openings to contact the spring.
[0029] Please refer to Figure 2 Four fixing pads 5 are fixedly connected to the outer surface of the box body 1, and the upper surface of each fixing pad 5 is fixedly connected to a support rod 6, and each support rod 6 is fixedly connected to the bottom surface of the mounting plate 2, so that the mounting plate 2 can be supported and fixed by the support rod 6.
[0030] Please refer to Figure 1 The inner wall of the spring containing bucket 4 is threadedly connected with a closing cover 7, and the outer surface of the box body 1 is fixedly connected with a drain pipe 8. The used quenching medium can be discharged through the drain pipe 8. When performing the quenching process, the drain pipe 8 can be closed with a rubber plug. After placing multiple springs in the spring containing bucket 4, the spring containing bucket 4 can be closed by rotating the closing cover 7.
[0031] See also Figure 3Symmetrical motors 9 are installed on the outer surface of the box 1. The output ends of the two motors 9 extend into the interior of the box 1 and are rotatably connected to the box 1. The motors 9 are installed on the outer surface of the box 1 through a bracket.
[0032] Please refer to Figure 1 The output ends of the two motors 9 are fixedly connected with stirring blades 11, and the bottom surface of the box body 1 is fixedly connected with a base 10. By starting the motor 9, the stirring blades 11 can be driven to rotate, thereby stirring the quenching medium, so that the quenching medium can fluctuate, further ensuring the contact between the spring and the quenching medium.
[0033] When the utility model is in use, firstly, a sufficient amount of quenching medium is added into the box body 1, and then a plurality of springs are placed in the spring containing bucket 4, and the spring containing bucket 4 is closed by the closing cover 7. At this time, people start the motor 306, and then drive the rotation of the driving disk 307, thereby driving the driving arm 308 to move in a circle, and through the contact between the driving arm 308 and the fixed block 305, the movable plate 301 can be driven to move upward, and the reset spring 303 is in a stretched state. When the driving arm 308 is separated from the fixed block 305, the movable plate 301 can be driven to move downward under the pulling force of the reset spring 303, and through the up and down movement of the movable plate 301, The spring containing bucket 4 is driven to move up and down, and then under the resistance of the quenching medium, the springs in the spring containing bucket 4 will shake, and the springs in the spring containing bucket 4 can be separated from each other and form gaps with each other under the resistance of the quenching medium, so that the springs can have a more comprehensive contact with the quenching medium, avoiding the situation where multiple springs cannot be more comprehensively contacted with the quenching medium due to stacking, further ensuring the quenching effect of the spring, and at the same time, the motor 9 can be started when the spring is quenched, and the quenching medium can fluctuate under the action of the rotation of the stirring blade 11, further ensuring the contact between the spring and the quenching medium.
[0034] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A quenching device for precision spring processing, comprising a housing (1), characterized in that: A mounting plate (2) is arranged above the box body (1), and a shaking mechanism (3) is arranged on the upper surface of the mounting plate (2), and the shaking mechanism (3) comprises a movable plate (301) and a motor (306), and the bottom surface of the movable plate (301) is fixedly connected with symmetrical sliding rods (302), and the two sliding rods (302) both extend to the bottom of the mounting plate (2) and are slidably connected to the mounting plate (2), and the bottom surface of the movable plate (301) is fixedly connected with symmetrical return springs (303), and the two return springs (303) are fixedly connected to the upper surface of the mounting plate (2); The bottom ends of the two sliding rods (302) are fixedly connected to connection pads (304), the bottom surface of the movable plate (301) is fixedly connected to a fixing block (305), the motor (306) is mounted on the upper surface of the mounting plate (2), the output end of the motor (306) is fixedly connected to a driving disk (307), and the outer surface of the driving disk (307) is fixedly connected to a driving arm (308).
2. A quenching device for precision spring processing according to claim 1, characterized in that: A spring receiving bucket (4) is provided inside the box body (1), and the two connection pads (304) are fixedly connected to the outer surface of the spring receiving bucket (4).
3. A quenching device for precision spring processing according to claim 1, characterized in that: Four fixing pads (5) are fixedly connected to the outer surface of the box body (1), the upper surface of each fixing pad (5) is fixedly connected to a support rod (6), and each support rod (6) is fixedly connected to the bottom surface of the mounting plate (2).
4. A quenching device for precision spring processing according to claim 2, characterized in that: The inner wall of the spring containing bucket (4) is threadedly connected with a closing cover (7), and the outer surface of the box body (1) is fixedly connected with a liquid discharge pipe (8).
5. The quenching device for precision spring processing according to claim 1, characterized in that: Symmetrical motors (9) are mounted on the outer surface of the box (1), and the output ends of the two motors (9) extend into the interior of the box (1) and are rotationally connected to the box (1).
6. A quenching device for precision spring processing according to claim 5, characterized in that: The output ends of the two motors (9) are fixedly connected to stirring blades (11), and the bottom surface of the box body (1) is fixedly connected to a base (10).