Hinge type end sealing mold structure

By designing a hinged end-capped mold structure, the problems of poor durability and lack of steel bar positioning structure in end-capped operations are solved, and accurate positioning of steel bars, rapid end capping and high durability are achieved, and construction quality and environmental protection are improved.

CN222879207UActive Publication Date: 2025-05-16POWERCHINA RAILWAY CONSTR +2
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Patent Information

Application Number
CN202421549054.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-05-16
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

Wooden formwork has poor durability in end capping operations and lacks end reinforcement positioning structure, resulting in inaccurate positioning of steel bars, affecting structural quality and safety.

Method used

A hinged end-cap mold structure is designed, including an upper formwork and a lower formwork. The top and bottom of the upper formwork are provided with rebar positioning notches, and the template is switched between the folded and expanded states by rotating connections.

Benefits of technology

By accurately positioning the end steel bars, the construction quality is improved; the foldable design of the formwork achieves rapid end capping and removal, reducing material waste, improving durability, and simplifying the construction process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hinge type end sealing mold structure which comprises an upper mold plate, a lower mold plate and a lower mold plate. A row of upper steel bar positioning notches used for positioning upper end steel bars are formed in the top of the upper mold plate in the length direction of the upper mold plate. A row of lower steel bar positioning notches used for positioning lower end steel bars are formed in the bottom of the lower mold plate in the length direction of the lower mold plate, and the top of the lower mold plate is rotationally connected with the bottom of the upper mold plate so that the upper mold plate and the lower mold plate can be switched between the folded state and the unfolded state; in the unfolding state, the side, making contact with the concrete, of the upper formwork and the side, making contact with the concrete, of the lower formwork are located on the same plane. According to the utility model, accurate positioning of the end reinforcing steel bar in the end sealing process can be ensured, rapid end sealing and rapid overall dismounting are realized, and transportation and storage are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of construction, in particular to a hinge type end-sealing mold structure. Background Art

[0002] In current construction, especially in the pouring of mid-slab structures, wooden formwork is widely used as end-capping formwork due to its low cost, smooth surface, light weight, low temperature resistance and easy processing. However, despite these obvious advantages, wooden formwork has the following defects in actual use, especially in end-capping operations:

[0003] 1. The durability of wooden formwork is relatively poor. After repeated use, especially after being soaked in water and exposed to the sun, wooden formwork is prone to deformation, cracking, and even warping, making it impossible to use it again and can only be treated as waste. This not only increases construction costs, but also causes unnecessary waste to the environment.

[0004] 2. The lack of a steel bar positioning structure at the end of the wooden formwork during the end sealing operation is another important defect. When pouring concrete, the spacing and position of the end steel bars are crucial to the safety and stability of the structure. However, since the wooden formwork itself does not have a special steel bar positioning structure, construction workers can only rely on experience and skills to position the steel bars, which can easily lead to inaccurate spacing and positioning of the steel bars, thus affecting the quality and safety of the structure. Utility Model Content

[0005] In order to overcome the problems of relatively poor durability of wooden formwork in the prior art during end sealing operation and lack of end steel bar positioning structure, the utility model provides a hinge type end sealing formwork structure.

[0006] The technical solution of the utility model is as follows:

[0007] A hinge-type end-sealing mold structure, comprising:

[0008] An upper template, wherein a row of upper steel bar positioning notches for positioning upper end steel bars is arranged at the top of the upper template along its length direction;

[0009] A lower template, wherein a row of lower steel bar positioning notches for positioning the lower end steel bars is arranged at the bottom of the lower template along its length direction, and the top of the lower template is rotatably connected to the bottom of the upper template so that the upper template and the lower template can be switched between a folded state and an unfolded state;

[0010] When in the unfolded state, the concrete-contacting side of the upper formwork and the concrete-contacting side of the lower formwork are on the same plane.

[0011] As a preferred solution of the present invention, the upper template and the lower template are both made of steel plates.

[0012] As a preferred solution of the utility model, the hinged end-capping mold structure further includes: a template positioning steel bar, a first positioning steel plate is provided on the non-contact concrete side of the upper template, a first positioning hole matching the template positioning steel bar is provided on the first positioning steel plate, a second positioning steel plate is provided on the non-contact concrete side of the lower template at a position corresponding to the first positioning steel plate, and a second positioning hole matching the template positioning steel bar is provided on the second positioning steel plate;

[0013] When in the expanded state, the template positioning steel bar penetrates into the first positioning hole on the first positioning steel plate and the second positioning hole on the second positioning steel plate, locking the upper template and the lower template in the expanded state.

[0014] As a preferred solution of the utility model, a first positioning steel plate is arranged at a certain distance on the non-contact concrete side of the upper formwork, and a second positioning steel plate is arranged at a certain distance on the non-contact concrete side of the lower formwork, and the first positioning steel plates correspond to the second positioning steel plates one by one.

[0015] As a preferred solution of the present invention, the first positioning steel plate is welded to the non-contact concrete side of the upper formwork.

[0016] As a preferred solution of the present invention, the second positioning steel plate is welded to the non-contact concrete side of the lower formwork.

[0017] As a preferred solution of the utility model, the upper steel bar positioning notch is rectangular.

[0018] As a preferred solution of the utility model, the lower steel bar positioning notch is rectangular.

[0019] As a preferred solution of the present invention, the hinge-type end-capping mold structure also includes an intermediate shaft core, a first shaft sleeve is arranged at the bottom of the non-contact concrete side of the upper mold, and a second shaft sleeve is arranged at the top of the non-contact concrete side of the lower mold, the first shaft sleeve and the second shaft sleeve are arranged alternately along the same straight line, and the intermediate shaft core penetrates the first shaft sleeve and the second shaft sleeve.

[0020] As a preferred solution of the utility model, a plurality of first sleeves arranged at intervals are arranged at the bottom of the non-contact concrete side of the upper formwork, a plurality of second sleeves arranged at intervals are arranged at the top of the non-contact concrete side of the lower formwork, the plurality of first sleeves and the plurality of second sleeves are staggered along the same straight line, and the intermediate shaft core is staggeredly inserted into the plurality of first sleeves and the plurality of second sleeves.

[0021] Compared with the prior art, the beneficial effects of the utility model are:

[0022] 1. By setting the upper steel bar positioning notches and the lower steel bar positioning notches at the top of the upper formwork and the bottom of the lower formwork, the end steel bars can be accurately positioned during the end sealing process, thereby improving the construction quality;

[0023] 2. Through the rotation connection setting of the upper template and the lower template, users can easily switch the template between the folded state and the unfolded state, realize rapid end sealing, rapid overall dismantling, and facilitate transportation and storage;

[0024] 3. Both the upper and lower templates are made of steel plates, which can be reused for a long time without being easily damaged, reducing material waste and being environmentally friendly and energy-saving;

[0025] 4. By setting the template positioning steel bars, the first positioning steel plate and the second positioning steel plate to form a locking mechanism, the installation and removal process of the template is simpler and faster. Construction workers do not need to worry about the template shifting or deforming during the pouring process, thereby reducing unnecessary inspection and adjustment work. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0027] Figure 1 It is a front view of a hinge-type end-sealing mold structure in an expanded state in one embodiment of the utility model;

[0028] Figure 2 It is a rear view of the hinged end-sealing mold structure in an embodiment of the utility model in an expanded state and after being locked by the template positioning steel bars;

[0029] Figure 3 It is a side view of a hinged end-sealing mold structure in an embodiment of the utility model in an unfolded state and after being locked by the template positioning steel bars;

[0030] Figure 4 It is a side view of a hinge-type end-sealing mold structure in an expanded state in one embodiment of the utility model;

[0031] Figure 5 It is a rear view of an upper template in one embodiment of the utility model;

[0032] Figure 6 It is a rear view of the lower template in one embodiment of the utility model.

[0033] In the figure,

[0034] 1. Upper template; 11. Upper steel bar positioning notch; 12. First shaft sleeve; 2. Lower template; 21. Lower steel bar positioning notch; 22. Second shaft sleeve; 3. Template positioning steel bar; 4. First positioning steel plate; 41. First positioning hole; 5. Second positioning steel plate; 51. Second positioning hole; 6. Intermediate shaft core. DETAILED DESCRIPTION

[0035] In order to make the technical problems, technical solutions and beneficial effects to be solved by the utility model more clearly understood, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. At the same time, it is stated that the embodiments described below are only used to explain the utility model and are not used to limit the utility model.

[0036] It should be noted that the terms "install", "set", "connect", "fix" and the like should be understood in a broad sense. For example, they can be fixedly connected, detachably connected, or integrated; they can be mechanically connected or electrically connected; they can be directly connected or indirectly connected through an intermediate medium; they can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. The indicated orientation or position relationship is based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the application product is usually placed when in use, or the orientation or position relationship commonly understood by those skilled in the art, or the orientation or position relationship in which the application product is usually placed when in use. It is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. The terms "first" and "second" are only used for the purpose of convenience of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features.

[0037] See also Figures 1 to 6The embodiment of the utility model provides a hinge-type end-capping mold structure, including an upper template 1 and a lower template 2. The top of the upper template 1 is provided with a row of upper steel bar positioning notches 11 for positioning the upper end steel bars along its length direction, and the bottom of the lower template 2 is provided with a row of lower steel bar positioning notches 21 for positioning the lower end steel bars along its length direction. The top of the lower template 2 is rotatably connected to the bottom of the upper template 1 so that the upper template 1 and the lower template 2 can switch between a folded state and an unfolded state. When the upper template 1 and the lower template 2 are in the unfolded state, the concrete contacting side of the upper template 1 and the concrete contacting side of the lower template 2 are on the same plane, forming a complete end-capping mold. When the upper template 1 and the lower template 2 are in the folded state, their volume is greatly reduced, thereby saving storage space, which is very beneficial for space management on the construction site.

[0038] When in use, first unfold the upper template 1 and the lower template 2 from the folded state to ensure that they form a complete end-capping template on a plane; then, place the unfolded end-capping template at the position where the end needs to be capped, ensuring that its concrete-contacting side is in close contact with the concrete surface to be poured; secondly, place the upper end steel bar into the upper steel bar positioning groove 11 of the upper template 1, and place the lower end steel bar into the lower steel bar positioning groove 21 of the lower template 2 to ensure that the steel bar is accurately positioned; after pouring the concrete and curing it to a certain strength, remove the unfolded end-capping template from the concrete structure, fold it and store it in an appropriate location for next use.

[0039] The hinge-type end-sealing mold structure provided in this embodiment can ensure the accurate positioning of the end steel bars during the end-sealing process and improve the construction quality by setting the upper steel bar positioning groove 11 and the lower steel bar positioning groove 21 at the top of the upper mold 1 and the bottom of the lower mold 2; through the rotating connection setting of the upper mold 1 and the lower mold 2, the user can easily switch the mold between the folded state and the unfolded state, realize rapid end-sealing, rapid overall dismantling, and facilitate transportation and storage.

[0040] In one embodiment, the upper template 1 and the lower template 2 are both made of steel plates. This design brings the following advantages:

[0041] 1) High durability: The steel plate material has extremely high strength and durability, and can withstand various impacts and vibrations during the construction process, ensuring that the hinge-type end-capping mold structure can be repeatedly used for a long time without being easily damaged.

[0042] 2) Strong anti-deformation ability: The steel plate material has excellent anti-deformation ability. Even in long-term use and multiple loading and unloading processes, it can maintain its original shape and size, ensuring the accuracy and stability of the hinge-type end-capping mold structure.

[0043] 3) Easy to clean and maintain: The surface of the steel plate is smooth and not easy to adhere to concrete residues, which makes it easy to clean and maintain. At the same time, the steel plate material also has strong corrosion resistance and can maintain its stable performance in harsh environments such as humidity and dust.

[0044] 4) Accurate positioning of the end steel bars: Since the steel plate material has high processing accuracy and stability, the steel bar positioning notches on the upper template 1 and the lower template 2 can be accurately processed to ensure that the end steel bars can be accurately positioned during the end sealing process, thereby improving the construction quality.

[0045] 5) Environmentally friendly and sustainable: Steel plate materials can be recycled and reused, which meets the requirements of environmental protection and sustainable development. Compared with traditional wooden formwork, the hinged end-capped formwork structure has a longer service life and lower waste generation rate.

[0046] See also Figures 2 to 6 In one embodiment, the hinged end-capping mold structure further includes a template positioning steel bar 3, a first positioning steel plate 4 is provided on the non-contacting concrete side of the upper template 1, a first positioning hole 41 matching the template positioning steel bar 3 is provided on the first positioning steel plate 4, and a second positioning steel plate 5 is provided on the non-contacting concrete side of the lower template 2 at a position corresponding to the first positioning steel plate 4, and a second positioning hole 51 matching the template positioning steel bar 3 is provided on the second positioning steel plate 5. When the upper template 1 and the lower template 2 are unfolded from the folded state to the unfolded state, the template positioning steel bar 3 is inserted into the first positioning hole 41 on the first positioning steel plate 4 and the second positioning hole 51 on the second positioning steel plate 5, so that the upper template 1 and the lower template 2 can be locked in the unfolded state, so as to prevent the upper template 1 and the lower template 2 from rotating during the pouring process, resulting in the upper template 1 and the lower template 2 contacting concrete side not being on the same plane, thereby avoiding pouring quality problems caused by template movement or deformation, such as concrete leakage, irregular shape, etc.

[0047] The locking mechanism formed by the template positioning steel bars 3, the first positioning steel plate 4 and the second positioning steel plate 5 makes the installation and removal process of the template simpler and faster, and the construction personnel do not need to worry about the displacement or deformation of the template during the pouring process, thereby reducing unnecessary inspection and adjustment work. In addition, this design also allows the template to be quickly removed from the concrete structure after pouring, saving time for subsequent construction steps.

[0048] See also Figure 2 , Figure 5 , Figure 6In one embodiment, a first positioning steel plate 4 is provided at intervals on the non-contact concrete side of the upper template 1, and a second positioning steel plate 5 is provided at intervals on the non-contact concrete side of the lower template 2, and the first positioning steel plates 4 and the second positioning steel plates 5 correspond one to one. By providing the first positioning steel plates 4 and the second positioning steel plates 5 at intervals on the non-contact concrete sides of the upper template 1 and the lower template 2, and making these positioning steel plates correspond one to one between the upper template 1 and the lower template 2, the overall stability of the hinge-type end-capping mold structure can be significantly increased, making the template more stable when bearing concrete pressure, and reducing the possibility of deformation or movement of the template.

[0049] In one embodiment, the first positioning steel plate 4 is welded to the non-contact concrete side of the upper formwork 1, and the second positioning steel plate 5 is welded to the non-contact concrete side of the lower formwork 2. The first positioning steel plate 4 and the second positioning steel plate 5 are fixed by welding, which ensures a firm connection between the first positioning steel plate 4 and the upper formwork 1, and between the second positioning steel plate 5 and the lower formwork 2, making the formwork more stable when bearing concrete pressure, reducing the possibility of deformation or movement of the formwork, thereby improving the quality and safety of construction.

[0050] In one embodiment, the upper steel bar positioning notch 11 and the lower steel bar positioning notch 21 are both rectangular. The rectangular notch setting helps to ensure the stability and accuracy of the end steel bar during the pouring process. Among them, the width of the upper steel bar positioning notch 11 and the lower steel bar positioning notch 21 is slightly larger than the diameter of the end steel bar, so as to ensure that the end steel bar can be easily placed in the upper steel bar positioning notch 11 and the lower steel bar positioning notch 21, and at the same time prevent the end steel bar from shaking in the upper steel bar positioning notch 11 and the lower steel bar positioning notch 21.

[0051] See also Figures 1 to 6 In one embodiment, the hinge-type end-capping mold structure further includes an intermediate shaft core 6, a first shaft sleeve 12 is provided at the bottom of the non-contact concrete side of the upper template 1, and a second shaft sleeve 22 is provided at the top of the non-contact concrete side of the lower template 2, the first shaft sleeve 12 and the second shaft sleeve 22 are arranged alternately along the same straight line, and the intermediate shaft core 6 penetrates the first shaft sleeve 12 and the second shaft sleeve 22. Through the intermediate shaft core 6, the first shaft sleeve 12 and the second shaft sleeve 22 arranged as above, the top of the lower template 2 and the bottom of the upper template 1 are rotatably connected, so that the upper template 1 and the lower template 2 can be switched between the folded state and the unfolded state at will. At the same time, since the first shaft sleeve 12 and the second shaft sleeve 22 are arranged on the non-contact concrete side of the upper template 1 and the lower template 2, it can be avoided that the first shaft sleeve 12 and the second shaft sleeve 22 are in contact with the concrete when the upper template 1 and the lower template 2 are unfolded to the unfolded state for use.

[0052] Preferably, a plurality of first sleeves 12 are arranged at intervals at the bottom of the non-contact concrete side of the upper template 1, and a plurality of second sleeves 22 are arranged at intervals at the top of the non-contact concrete side of the lower template 2. The plurality of first sleeves 12 and the plurality of second sleeves 22 are arranged alternately along the same straight line, and the middle shaft core 6 is inserted alternately into the plurality of first sleeves 12 and the plurality of second sleeves 22. The above arrangement makes the connection stability between the upper template 1 and the lower template 2 higher, effectively prevents the template from being deformed or twisted when subjected to force, and ensures the accuracy and stability of the concrete structure.

[0053] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the claims attached to the utility model.

[0054] The above is an exemplary description of the utility model patent in conjunction with the accompanying drawings. It is obvious that the implementation of the utility model patent is not limited to the above-mentioned method. As long as various improvements are made by adopting the method concept and technical solution of the utility model patent, or the concept and technical solution of the utility model patent are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. A hinge-type end-capping mold structure, characterized in that: include: An upper template, wherein a row of upper steel bar positioning notches for positioning upper end steel bars is arranged at the top of the upper template along its length direction; A lower template, wherein a row of lower steel bar positioning notches for positioning the lower end steel bars is arranged at the bottom of the lower template along its length direction, and the top of the lower template is rotatably connected to the bottom of the upper template so that the upper template and the lower template can be switched between a folded state and an unfolded state; When in the unfolded state, the concrete-contacting side of the upper formwork and the concrete-contacting side of the lower formwork are on the same plane.

2. The hinge type end-sealing mold structure according to claim 1, characterized in that: The upper template and the lower template are both made of steel plates.

3. The hinge type end-sealing mold structure according to claim 1, characterized in that: Also includes: Template positioning steel bars, a first positioning steel plate is provided on the non-contact concrete side of the upper template, a first positioning hole matching the template positioning steel bar is provided on the first positioning steel plate, a second positioning steel plate is provided on the non-contact concrete side of the lower template at a position corresponding to the first positioning steel plate, a second positioning steel plate matching the template positioning steel bar is provided on the second positioning steel plate; When in the expanded state, the template positioning steel bar penetrates into the first positioning hole on the first positioning steel plate and the second positioning hole on the second positioning steel plate, locking the upper template and the lower template in the expanded state.

4. The hinge type end-sealing mold structure according to claim 3, characterized in that: A first positioning steel plate is arranged at a certain distance on the non-contact concrete side of the upper formwork, and a second positioning steel plate is arranged at a certain distance on the non-contact concrete side of the lower formwork, and the first positioning steel plates correspond to the second positioning steel plates one by one.

5. The hinge type end-sealing mold structure according to claim 3, characterized in that: The first positioning steel plate is welded to the non-concrete contacting side of the upper formwork.

6. The hinge type end-sealing mold structure according to claim 3, characterized in that: The second positioning steel plate is welded to the non-concrete contacting side of the lower formwork.

7. The hinge type end-sealing mold structure according to claim 1, characterized in that: The upper steel bar positioning notch is rectangular.

8. The hinge type end-sealing mold structure according to claim 1, characterized in that: The lower steel bar positioning notch is rectangular.

9. The hinge type end-sealing mold structure according to claim 1, characterized in that: It also includes an intermediate shaft core. A first shaft sleeve is arranged at the bottom of the non-contact concrete side of the upper template, and a second shaft sleeve is arranged at the top of the non-contact concrete side of the lower template. The first shaft sleeve and the second shaft sleeve are arranged alternately along the same straight line, and the intermediate shaft core penetrates the first shaft sleeve and the second shaft sleeve.

10. The hinge type end-sealing mold structure according to claim 9, characterized in that: A plurality of first sleeves arranged at intervals are arranged at the bottom of the non-contact concrete side of the upper formwork, and a plurality of second sleeves arranged at intervals are arranged at the top of the non-contact concrete side of the lower formwork. The plurality of first sleeves and the plurality of second sleeves are staggered along the same straight line, and the intermediate shaft core is staggered through the plurality of first sleeves and the plurality of second sleeves.