Steel bar positioning system for squat silo slip-form construction

By adopting a combination system of horizontal and vertical steel bar positioning frames in the shallow round silo sliding form construction, the problem of unstable steel bar positioning is solved and a higher quality construction effect is achieved.

CN222879237UActive Publication Date: 2025-05-16ZHENGZHOU ENG CO LTD CHINA RAILWAY SEVENTH GRP
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Patent Information

Application Number
CN202421606894.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-05-16
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

In shallow round silo sliding form construction, it is difficult for the prior art to effectively position and fix the steel bars, resulting in unstable positioning of the steel bars and affecting the construction quality.

Method used

A steel bar positioning system including a transverse steel bar positioning frame and a vertical steel bar positioning frame is adopted, and dynamic correction and positioning of the steel bar is achieved by fixing the vertical steel bar positioning frame on the gantry frame.

Benefits of technology

The stability and effect of steel bar positioning are improved, and the quality and safety of shallow round warehousing sliding form construction is ensured.

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Abstract

The utility model relates to the technical field of squat silo construction, in particular to a steel bar positioning system for squat silo slip form construction, which comprises a transverse steel bar positioning frame and a vertical steel bar positioning frame, the vertical steel bar positioning frame is horizontally arranged in the circumferential direction of the wall of the squat silo, and the transverse steel bar positioning frame is vertically arranged in the circumferential direction of the wall of the squat silo. The vertical steel bar positioning frame is fixedly arranged above the portal frame and comprises a connecting frame, a first annular rib and a second annular rib, wherein the first annular rib and the second annular rib are arranged on the inner side and the outer side of the slip form jack. The connecting frame is arranged on the first annular rib and the second annular rib at the same time and used for limiting the transverse steel bar positioning frame. A plurality of vertical steel bar positioning pieces are arranged on the opposite sides of the first annular rib and the second annular rib in the circumferential direction at intervals; the transverse steel bar positioning frame comprises a plurality of transverse steel bar positioning pieces, a first vertical bar and a second vertical bar, the first vertical bar and the second vertical bar are arranged in parallel inside and outside, and the transverse steel bar positioning pieces are arranged at intervals in the axial direction of the first vertical bar and the second vertical bar to improve the steel bar positioning effect.
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Description

Technical Field

[0001] The present application relates to the technical field of shallow silo construction, and in particular to a steel bar positioning system for shallow silo slipform construction. Background Art

[0002] Shallow silos are also called short silos. The main body of the silo wall is mostly reinforced concrete structure. At present, the construction of reinforced concrete silo walls has generally adopted the slipform technology. The slipform construction technology is a construction technology with high mechanization degree, fast construction speed, mature technology, strong structural integrity, good seismic performance, guaranteed safe operation and significant economic comprehensive benefits in the construction of main structure engineering in China.

[0003] During slipform construction, it is necessary to complete the positioning and binding of steel bars within a specified unit time. During the construction process, it is necessary to prevent the spacing of self-weight horizontal steel bars from being too large and shifting, and to ensure the construction quality of slipform concrete, which makes slipform construction difficult. The existing technology often uses ladder bars (transverse steel bar positioning frames) or vertical steel bar positioning frames to position the steel bars. However, the ladder bars are prone to rotation or shifting during use due to their high height and poor structural stability, which in turn affects the positioning effect of the transverse steel bars.

[0004] Therefore, it is necessary to provide an improved technical solution to address the above-mentioned deficiencies in the prior art. Utility Model Content

[0005] The purpose of the present application is to provide a steel bar positioning system for shallow circular silo slipform construction to solve or alleviate the problems existing in the above-mentioned prior art.

[0006] In order to achieve the above objectives, this application provides the following technical solutions:

[0007] A steel bar positioning system for shallow circular silo slipform construction, the steel bar positioning system comprising a transverse steel bar positioning frame and a vertical steel bar positioning frame;

[0008] The vertical steel bar positioning frame is horizontally arranged along the circumference of the silo wall, and the transverse steel bar positioning frame is vertically arranged along the circumference of the silo wall;

[0009] The vertical steel bar positioning frame is fixedly arranged above the portal frame, and the vertical steel bar positioning frame includes a connection frame and a first annular rib and a second annular rib arranged on both sides of the inner and outer sides of the sliding form jack;

[0010] The connection frame is arranged on the first annular rib and the second annular rib at the same time, and is used to limit the transverse reinforcement positioning frame;

[0011] A plurality of vertical steel bar positioning members are provided at intervals in the circumferential direction on one side opposite to the first annular rib and the second annular rib;

[0012] The transverse steel bar positioning frame includes a plurality of transverse steel bar positioning members and first vertical bars and second vertical bars arranged in parallel inside and outside. The plurality of transverse steel bar positioning members are arranged at intervals along the axial direction of the first vertical bars and the second vertical bars.

[0013] As described above, in the steel bar positioning system for shallow silo slipform construction, preferably, the transverse steel bar positioning frame comprises a connecting piece and a plurality of transverse steel bar positioning pieces;

[0014] The plurality of transverse reinforcement positioning pieces are vertically spliced ​​through the connecting piece.

[0015] In the above-mentioned steel bar positioning system for shallow silo slipform construction, preferably, the transverse steel bar positioning frame further includes a fastener;

[0016] The transverse reinforcement positioning piece is slidably arranged along the axial direction of the first vertical reinforcement and the second vertical reinforcement;

[0017] The fastener is used to temporarily fix the position of the transverse reinforcement positioning piece on the first vertical reinforcement and the second vertical reinforcement.

[0018] In the above-mentioned steel bar positioning system for shallow silo slipform construction, preferably, the transverse steel bar positioning frame further includes a slide cylinder;

[0019] The slide cylinder is slidably mounted on the first vertical rib and the second vertical rib respectively;

[0020] The two ends of the transverse reinforcement positioning piece are respectively fixedly connected to the sliding cylinders on the first vertical reinforcement and the second vertical reinforcement;

[0021] After one end of the fastener is threadedly connected to the slide cylinder, it abuts against the first vertical rib and the second vertical rib.

[0022] As described above, in the steel bar positioning system for shallow silo slipform construction, preferably, an elastic cushion layer is also provided in the slide cylinder;

[0023] After one end of the fastener is threadedly connected to the slide cylinder, it abuts against the first vertical rib and the second vertical rib through the elastic cushion layer.

[0024] In the above-mentioned steel bar positioning system for shallow silo slipform construction, preferably, the transverse steel bar positioning member comprises transverse bars;

[0025] The inner and outer ends of the transverse reinforcement are provided with clamping grooves, which are respectively used to position the inner transverse reinforcement and the outer transverse reinforcement of the silo wall of the shallow cylindrical silo.

[0026] In the above-mentioned steel bar positioning system for slipform construction of shallow circular silo, preferably, a plurality of transverse steel bar positioning frames are vertically arranged at intervals along the circumferential direction of the silo wall.

[0027] In any of the above-mentioned steel bar positioning systems for shallow silo slipform construction, preferably, the vertical steel bar positioning frame further includes a bracket;

[0028] The bracket is fixedly connected to the top surface of the portal frame;

[0029] The first annular rib and the second annular rib are fixedly arranged on the bracket.

[0030] Compared with the closest prior art, the technical solution of the embodiment of the present application has the following beneficial effects:

[0031] Since the vertical steel bar positioning frame is fixedly arranged above the portal frame, when the portal frame moves upward with the slipform construction, it will simultaneously push the vertical steel bar positioning frame upward. Accordingly, the vertical steel bar positioning parts and the connecting frame move upward with the vertical steel bar positioning frame, thereby realizing dynamic correction of the vertical steel bars and the horizontal steel bar positioning frame above, further improving the steel bar positioning effect and ensuring the slipform construction quality of the shallow circular silo. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The drawings constituting part of the present application are used to provide a further understanding of the present application. The exemplary embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. Among them:

[0033] Figure 1 A schematic diagram of the plan layout of a steel bar positioning system for shallow silo slipform construction provided according to some embodiments of the present application;

[0034] Figure 2 A schematic diagram of a transverse reinforcement positioning frame structure provided according to some embodiments of the present application;

[0035] Figure 3 A schematic diagram of the connection between a first annular rib and a bracket provided according to some embodiments of the present application;

[0036] Figure 4 The present invention is a schematic cross-sectional view of a slide barrel provided according to some embodiments of the present application.

[0037] Description of reference numerals:

[0038] 1. First annular reinforcement; 2. Second annular reinforcement; 3. Connection frame; 4. Transverse reinforcement positioning piece; 5. First vertical reinforcement; 6. Second vertical reinforcement; 7. Transverse reinforcement positioning piece; 8. Slot; 9. Sliding form jack; 10. Vertical reinforcement positioning piece; 11. Bracket; 12. Connector; 13. Fastener; 14. Elastic cushion; 15. Slide; 16. Gantry. DETAILED DESCRIPTION

[0039] The present application will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments. Each example is provided by way of explanation of the present application and does not limit the present application. In fact, it will be clear to those skilled in the art that modifications and variations may be made in the present application without departing from the scope or spirit of the present application. For example, a feature shown or described as a part of an embodiment may be used in another embodiment to produce yet another embodiment. Therefore, it is desired that the present application includes such modifications and variations within the scope of the appended claims and their equivalents.

[0040] In the following description, the terms "first / second / third" involved are merely used to distinguish similar objects and do not represent a specific ordering of the objects. It can be understood that "first / second / third" can be interchanged with a specific order or sequence where permitted, so that the embodiments of the present application described herein can be implemented in an order other than that illustrated or described herein.

[0041] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which the present disclosure belongs. The terms used herein are only for the purpose of describing the embodiments of the present disclosure and are not intended to limit the present disclosure.

[0042] In the description of the present application, the terms "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present application and do not require that the present application must be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present application. The terms "connected", "connected", and "set" used in the present application should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection; it can be a direct connection or an indirect connection through an intermediate component; it can be a wired electrical connection, a radio connection, or a wireless communication signal connection. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0043] The following will be combined with the attached Figure 1-4 A steel bar positioning system for shallow circular silo slipform construction in the present application is further described in detail.

[0044] A steel bar positioning system for shallow circular silo slipform construction, the steel bar positioning system comprising a transverse steel bar positioning frame and a vertical steel bar positioning frame;

[0045] The vertical steel bar positioning frame is horizontally arranged along the circumference of the silo wall, and the transverse steel bar positioning frame is vertically arranged along the circumference of the silo wall;

[0046] The vertical steel bar positioning frame is fixedly arranged above the portal frame 16, and the vertical steel bar positioning frame includes a connecting frame 3 and a first annular reinforcement 1 and a second annular reinforcement 2 arranged on both sides of the sliding form jack 9;

[0047] The connection frame 3 is arranged on the first annular reinforcement 1 and the second annular reinforcement 2 at the same time, and is used to limit the transverse reinforcement positioning frame;

[0048] A plurality of vertical steel bar positioning members 10 are provided at intervals in the circumferential direction on one side opposite to the first annular rib 1 and the second annular rib 2;

[0049] The transverse reinforcement positioning frame includes a plurality of transverse reinforcement positioning members 7 and first vertical reinforcements 5 and second vertical reinforcements 6 arranged in parallel inside and outside. The plurality of transverse reinforcement positioning members 7 are arranged at intervals along the axial direction of the first vertical reinforcements 5 and the second vertical reinforcements 6.

[0050] In a specific embodiment of the present application, the first annular rib 1, the second annular rib 2, the connecting frame 3, the first vertical rib 5, the second vertical rib 6, the transverse steel bar positioning piece 7, and the vertical steel bar positioning piece 10 are all made of local materials on site and processed with steel bars. The first annular rib 1 and the second annular rib 2 are coaxially arranged, wherein the first annular rib 1 is located on the inner side of the shallow circular warehouse wall, and the second annular rib 2 is located on the outer wall of the shallow circular warehouse wall, and the connecting frame 3 is also arranged horizontally along the circumference of the first annular rib 1 and the second annular rib 2. The connecting frame 3 is specifically sleeved on the outer periphery of the transverse steel bar positioning frame to prevent the transverse steel bar positioning frame from rotating or shifting during use. The vertical steel bar positioning piece 10 is specifically a hoop-shaped structure, which is used to be mounted on the outer periphery of the vertical steel bar to achieve the positioning of the horizontal position of the vertical steel bar; the transverse steel bar positioning piece 7 is specifically a rod-shaped structure, which is used to set up the transverse steel bar; multiple transverse steel bar positioning pieces 7 are overlapped with the first vertical bar 5 and the second vertical bar 6 to form a trapezoidal structure, wherein the first vertical bar 5 is arranged close to the inner wall of the shallow circular warehouse wall, and the second vertical bar 6 is arranged close to the outer side of the shallow circular warehouse wall. Furthermore, the two ends of the transverse steel bar positioning piece 7 extend away from the first vertical bar 5 and the second vertical bar 6 respectively, and the transverse steel bars on the inner and outer sides of the shallow circular warehouse wall are overlapped on the parts of the first vertical bar 5 and the second vertical bar 6 extending out of the two ends of the transverse steel bar positioning piece 7, so as to simultaneously realize the control of the radial spacing and vertical spacing between the transverse steel bars.

[0051] In addition, since the vertical steel bar positioning frame is fixedly arranged above the portal frame 16, when the portal frame 16 moves upward with the slipform construction, it will simultaneously push the vertical steel bar positioning frame upward. Accordingly, the vertical steel bar positioning member 10 and the connecting frame 3 can also realize dynamic correction of the vertical steel bars and the transverse steel bar positioning frame above as the vertical steel bar positioning frame moves upward, thereby further improving the steel bar positioning effect and ensuring the slipform construction quality of the shallow circular silo.

[0052] The transverse reinforcement positioning frame includes a connecting piece 12 and a plurality of transverse reinforcement positioning pieces 4;

[0053] A plurality of transverse reinforcement positioning pieces 4 are vertically spliced ​​by connecting pieces 12 .

[0054] In a specific embodiment of the present application, the connecting member 12 is specifically a sleeve structure with an internal thread, the first vertical rib 5 of the upper transverse steel bar positioning piece 4 and the first vertical rib 5 of the lower transverse steel bar positioning piece 4 are respectively threadedly connected to the same connecting member 12, and the second vertical rib 6 of the upper transverse steel bar positioning piece 4 and the second vertical rib 6 of the lower transverse steel bar positioning piece 4 are respectively threadedly connected to another identical connecting member 12, completing the vertical splicing between the transverse steel bar positioning pieces 4 to obtain a transverse steel bar positioning frame.

[0055] In actual construction, in order to avoid structural instability caused by the excessive height of the transverse reinforcement positioning frame, when the slipform construction reaches or is about to reach the top of the current transverse reinforcement positioning frame, the transverse reinforcement positioning piece 4 is spliced ​​upward.

[0056] In order to improve the application scope of the transverse reinforcement positioning frame,

[0057] The transverse reinforcement positioning frame also includes a fastener 13;

[0058] The transverse reinforcement positioning member 7 is slidably arranged along the axial direction of the first vertical reinforcement 5 and the second vertical reinforcement 6;

[0059] The fastener 13 is used to temporarily fix the position of the transverse reinforcement positioning piece 7 on the first vertical reinforcement 5 and the second vertical reinforcement 6.

[0060] In a specific embodiment of the present application, both ends of the transverse reinforcement positioning piece 7 are respectively slidably arranged along the axial direction of the first vertical reinforcement 5 and the second vertical reinforcement 6 and are respectively temporarily fixed on the first vertical reinforcement 5 and the second vertical reinforcement 6 by fasteners 13 .

[0061] The transverse reinforcement positioning frame also includes a slide cylinder 15;

[0062] The slide cylinder 15 is slidably mounted on the first vertical rib 5 and the second vertical rib 6 respectively;

[0063] The two ends of the transverse reinforcement positioning member 7 are fixedly connected to the slide cylinders 15 on the first vertical reinforcement 5 and the second vertical reinforcement 6 respectively;

[0064] After one end of the fastener 13 is threadedly connected to the slide tube 15 , it abuts against the first vertical rib 5 and the second vertical rib 6 .

[0065] In a specific embodiment of the present application, the fastener 13 is specifically a fastening bolt, and a threaded hole is opened on the wall of the slide tube 15. The threaded end of the fastening bolt extends into the threaded hole on the wall of the slide tube 15 for threaded connection. By simultaneously rotating the fastening bolts at both ends of the transverse steel bar positioning member 7, the slide tube 15 on the first vertical bar 5 and the second vertical bar 6 is fixed or released, thereby realizing temporary fixation or sliding of the transverse steel bar positioning member 7.

[0066] An elastic cushion layer 14 is also provided in the slide cylinder 15;

[0067] After one end of the fastener 13 is threadedly connected to the slide tube 15 , it abuts against the first vertical rib 5 and the second vertical rib 6 through the elastic cushion layer 14 .

[0068] In the specific embodiment of the present application, the elastic cushion layer 14 is a cylindrical structure made of rubber material, which has good anti-slip performance. The elastic cushion layer 14 is specifically arranged between the inner wall of the slide tube 15 and the first vertical rib 5 and the second vertical rib 6 to enhance the temporary fixing effect of the fastener 13 and prevent the fastener 13 from causing structural damage to the first vertical rib 5 and the second vertical rib 6.

[0069] The transverse reinforcement positioning member 7 includes transverse reinforcement;

[0070] The inner and outer ends of the transverse reinforcement are provided with clamping grooves 8, which are respectively used to position the inner transverse reinforcement and the outer transverse reinforcement of the silo wall.

[0071] In a specific embodiment of the present application, the inner and outer ends of the transverse reinforcement extend away from the first vertical reinforcement 5 and the second vertical reinforcement 6 respectively, and the clamping grooves 8 are respectively arranged at the parts of the transverse reinforcement extending out of the first vertical reinforcement 5 and the second vertical reinforcement 6. The transverse reinforcement is clamped by the clamping grooves 8 to achieve rapid positioning.

[0072] A plurality of transverse steel bar positioning frames are vertically arranged at intervals along the circumferential direction of the silo wall.

[0073] In a specific embodiment of the present application, a plurality of transverse steel bar positioning frames are spaced and evenly arranged along the circumferential direction of the silo wall, and the transverse steel bars are simultaneously overlapped on the transverse steel bar positioning pieces 7 of the plurality of transverse steel bar positioning frames to improve the stability of positioning.

[0074] The vertical steel bar positioning frame also includes a bracket 11;

[0075] The bracket 11 is fixedly connected to the top surface of the gantry frame 16;

[0076] The first annular rib 1 and the second annular rib 2 are fixedly arranged on the bracket 11 .

[0077] In a specific embodiment of the present application, the bracket 11 is specifically an L-shaped structure formed by integrally bending steel bars. The bracket 11 is installed on the inner and outer sides of the sliding formwork jack 9 to support and fix the first annular ribs 1 and the second annular ribs 2. At the same time, the first annular ribs 1 and the second annular ribs 2 can also be installed at a suitable height of the sliding jack to assist in fixing the sliding formwork jack 9.

[0078] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A steel bar positioning system for shallow silo slipform construction, characterized in that: The steel bar positioning system includes a transverse steel bar positioning frame and a vertical steel bar positioning frame; The vertical steel bar positioning frame is horizontally arranged along the circumference of the silo wall, and the transverse steel bar positioning frame is vertically arranged along the circumference of the silo wall; The vertical steel bar positioning frame is fixedly arranged above the portal frame, and the vertical steel bar positioning frame includes a connection frame and a first annular rib and a second annular rib arranged on both sides of the inner and outer sides of the sliding form jack; The connection frame is arranged on the first annular rib and the second annular rib at the same time, and is used to limit the transverse reinforcement positioning frame; A plurality of vertical steel bar positioning members are provided at intervals in the circumferential direction on one side opposite to the first annular rib and the second annular rib; The transverse steel bar positioning frame includes a plurality of transverse steel bar positioning members and first vertical bars and second vertical bars arranged in parallel inside and outside. The plurality of transverse steel bar positioning members are arranged at intervals along the axial direction of the first vertical bars and the second vertical bars.

2. A steel bar positioning system for shallow silo slipform construction as claimed in claim 1, characterized in that: The transverse steel bar positioning frame includes a connecting piece and a plurality of transverse steel bar positioning pieces; The plurality of transverse reinforcement positioning pieces are vertically spliced ​​through the connecting piece.

3. A steel bar positioning system for shallow silo slipform construction as claimed in claim 1, characterized in that: The transverse reinforcement positioning frame also includes a fastener; The transverse reinforcement positioning piece is slidably arranged along the axial direction of the first vertical reinforcement and the second vertical reinforcement; The fastener is used to temporarily fix the position of the transverse reinforcement positioning piece on the first vertical reinforcement and the second vertical reinforcement.

4. A steel bar positioning system for shallow silo slipform construction as claimed in claim 3, characterized in that: The transverse reinforcement positioning frame also includes a slide cylinder; The slide cylinder is slidably mounted on the first vertical rib and the second vertical rib respectively; The two ends of the transverse reinforcement positioning piece are respectively fixedly connected to the sliding cylinders on the first vertical reinforcement and the second vertical reinforcement; After one end of the fastener is threadedly connected to the slide cylinder, it abuts against the first vertical rib and the second vertical rib.

5. A steel bar positioning system for shallow silo slipform construction as claimed in claim 4, characterized in that: The slide cylinder is also provided with an elastic cushion layer; After one end of the fastener is threadedly connected to the slide cylinder, it abuts against the first vertical rib and the second vertical rib through the elastic cushion layer.

6. A steel bar positioning system for shallow silo slipform construction as claimed in claim 1, characterized in that: The transverse reinforcement positioning member includes transverse reinforcement; The inner and outer ends of the transverse reinforcement are provided with clamping grooves, which are respectively used to position the inner transverse reinforcement and the outer transverse reinforcement of the silo wall of the shallow cylindrical silo.

7. A steel bar positioning system for shallow silo slipform construction as claimed in claim 1, characterized in that: A plurality of transverse steel bar positioning frames are vertically arranged at intervals along the circumferential direction of the silo wall.

8. A steel bar positioning system for shallow silo slipform construction as claimed in any one of claims 1 to 7, characterized in that: The vertical steel bar positioning frame also includes a bracket; The bracket is fixedly connected to the top surface of the portal frame; The first annular rib and the second annular rib are fixedly arranged on the bracket.