Ultrathin panel lamp with built-in power supply

By designing a built-in power supply in the back luminous LED panel lamp and optimizing the arrangement of lamp beads and lenses, the problems of increased lamp thickness and reduced energy efficiency are solved, and the uniform luminescence and cost reduction of ultra-thin panel lamps are achieved.

CN222881100UActive Publication Date: 2025-05-16FOSHAN LIGHTING CHANCHANG PHOTOELECTRIC CO LTD
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Patent Information

Application Number
CN202421906350.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-05-16
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

Since the existing back luminous LED panel lamps need to avoid light emitting points, the spacing must be set between the light source and the diffusion plate, which increases the thickness of the lamp, thereby increasing the cost and energy efficiency reduction.

Method used

By designing an ultra-thin panel light with built-in power, the power supply is installed in the chassis, the outer frame is set at the edge of the chassis, the diffusion board is set in the outer frame, and the arrangement and spacing of the lamp beads and lenses are set to optimize the lamp thickness and light source layout.

Benefits of technology

It realizes that while reducing the thickness of the lamp, maintaining uniform luminescence, eliminating dark areas, reducing production costs, and improving lighting efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of lamps, in particular to an ultra-thin panel lamp with a built-in power supply, which is characterized in that the ultra-thin panel lamp with the built-in power supply comprises a base plate, a diffusion plate, the power supply and an outer frame, the power supply is arranged in the base plate, the outer frame is arranged on the edge of the base plate, and the diffusion plate is arranged on the base plate. The diffusion plate is clamped in the outer frame, a plurality of aluminum substrates are arranged in the chassis at intervals in the length direction of the chassis, and the gap between every two adjacent aluminum substrates is 63 mm; a plurality of lamp beads are arranged on the aluminum substrate at intervals, lenses are arranged on the lamp beads in a covering mode, and the gap between every two adjacent lamp beads is 64 mm. According to the utility model, by arranging the arrangement mode and the spacing of the lamp beads and the lenses, the panel lamp is thin, the cost is reduced, and the uniform light emitting effect is also maintained at the same time.
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Description

Technical Field

[0001] The utility model relates to the technical field of lamps, and more specifically, to an ultra-thin panel lamp with a built-in power supply. Background Art

[0002] Panel lights are high-end indoor lighting fixtures, with an outer frame made of anodized aluminum alloy and LED light sources. Because they are flat in shape, the light is output in a completely flat plane and has a wider luminous angle, and are widely used in hotels, conference rooms, factories or offices, commercial purposes, residences or public facilities, schools, hospitals, and other places that require energy-saving and high color rendering index lighting. With the continuous development of LED technology, LED panel lights have also developed rapidly and quickly become a hot product in the lighting market, becoming the best product to replace traditional grille light panels in the LED era.

[0003] At present, back-lit LED panel lights have gradually replaced traditional lamp panels due to their advantages such as low cost and stable performance, but they still have the following defects: in order to prevent users from visually seeing the light point, a certain distance is set between the light source and the diffusion plate of the back-lit panel light, but this leads to an increase in the thickness of the lamp, and the cost of the lamp housing and packaging also increases accordingly; in addition, the increase in thickness also increases the transmission path of light, which reduces the energy efficiency of the lamp. Utility Model Content

[0004] In view of the shortcomings of the prior art, the purpose of the utility model is to provide an ultra-thin panel light with a built-in power supply, which reduces the thickness of the lamp and has the advantage of uniform light output.

[0005] The above technical objectives of the utility model are achieved through the following technical solutions: an ultra-thin panel light with a built-in power supply, comprising a chassis, a diffusion plate, a power supply and an outer frame, wherein the power supply is installed in the chassis, the outer frame is arranged at the edge of the chassis, and the diffusion plate is clamped in the outer frame;

[0006] A plurality of aluminum substrates are arranged in the chassis along the length thereof, and the gap between two adjacent aluminum substrates is 63 mm;

[0007] A plurality of lamp beads are arranged at intervals on the aluminum substrate, a lens is provided on the lamp beads, and a gap between two adjacent lamp beads is 64 mm.

[0008] In one of the embodiments, it also includes a fixing member for mounting the power supply;

[0009] The power supply is arranged on one side of the chassis. A notch is provided on the power supply. One end of the fixing member is clamped on the notch, and the other end is fixedly connected to the chassis.

[0010] In one embodiment, two of the notches and two of the fixing members are provided, and the two notches are respectively provided on two sides of the power supply.

[0011] In one embodiment, the fixing member includes a mounting portion and an H-shaped clamping block, the mounting portion is connected to the surface of the chassis by rivets, the H-shaped clamping block is arranged at an end of the mounting portion away from the chassis, and the H-shaped clamping block is clamped on the notch.

[0012] In one of the embodiments, a heat shrink tube is provided on the power supply.

[0013] In one of the embodiments, a plurality of reinforcing ribs are arranged at intervals on the chassis, and the reinforcing ribs are arranged between two adjacent aluminum substrates.

[0014] In one embodiment, the diffusion plate is made of PS material or PC material and is integrally formed by stamping.

[0015] In one of the embodiments, the aluminum substrate is bonded to the chassis by a thermally conductive adhesive.

[0016] In one embodiment, the lamp bead is a SMD lamp bead.

[0017] The above-mentioned ultra-thin panel light with built-in power supply has the following beneficial effects:

[0018] First, by setting the arrangement and spacing of the lamp beads and lenses, the panel light can be set to be thin, reducing costs while maintaining uniform light emission and eliminating dark areas, meeting the demand for uniform light output of the panel light;

[0019] Secondly, by setting a fixing piece to be clamped on the notch, the power supply is fixed in the chassis to prevent the power supply from moving up and down, thereby optimizing the assembly process and further reducing the production cost;

[0020] Thirdly, by using a heat shrink tube to cover the power supply, the volume of the entire power supply can be reduced, making it easier to install the power supply in the chassis, while achieving internalization of the power supply without affecting the light output effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 Schematic diagram of the assembly relationship of this embodiment;

[0022] Figure 2 is a schematic diagram of the connection relationship between the chassis, the fixing parts and the power supply in this embodiment;

[0023] Figure 3 Schematic diagram of the structure of the fixing member in this embodiment.

[0024] In the figure: 1, chassis; 11, reinforcing ribs; 2, diffusion plate; 3, power supply; 4, outer frame; 5, aluminum substrate; 6, lens; 7, fixing piece; 71, mounting portion; 72, H-shaped clamping block. DETAILED DESCRIPTION

[0025] The utility model is described in detail below in conjunction with the accompanying drawings and embodiments.

[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, unless otherwise clearly and specifically defined.

[0028] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0030] An ultra-thin panel light with built-in power supply, such as Figure 1 and Figure 2 As shown, it includes a chassis 1, a diffusion plate 2, a power supply 3 and an outer frame 4, the power supply 3 is installed in the chassis 1, the outer frame 4 is set at the edge of the chassis 1, and the diffusion plate 2 is clamped in the outer frame 4; a plurality of aluminum substrates 5 are arranged at intervals along the length direction of the chassis 1, and the gap between two adjacent aluminum substrates 5 is 63mm; a plurality of lamp beads (not shown in the figure) are arranged at intervals on the aluminum substrate 5, and a lens 6 is provided on the lamp beads, and the gap between two adjacent lamp beads is 64mm.

[0031] The utility model arranges the arrangement and spacing of the lamp beads and the lens 6 so that the panel lamp can be set to be thin and reduce the cost while maintaining the effect of uniform light emission and disappearance of dark areas, thereby meeting the requirement of uniform light emission of the panel lamp.

[0032] Specifically, Figure 1 and Figure 2 As shown, a fixing member 7 for mounting the power supply 3 is also included; the power supply 3 is arranged on one side of the chassis 1, a notch is provided on the power supply 3, one end of the fixing member 7 is engaged with the notch, and the other end is fixedly connected to the chassis 1. In practical applications, by designing the fixing member 7 to engage in a locking position with the notch of the power supply 3, the power supply 3 can be prevented from moving up and down, the production cost can be reduced, and the assembly process can be simplified.

[0033] Further, such as Figure 2 As shown, two notches and two fixing members 7 are provided, and the two notches are respectively provided on both sides of the power supply 3. By using the fixing members 7 to engage the two sides of the power supply 3, the power supply 3 is assembled more firmly.

[0034] Further, such as Figure 2 and Figure 3 As shown, the fixing member 7 includes a mounting portion 71 and an H-shaped clamping block 72. The mounting portion 71 is connected to the surface of the chassis 1 by rivets, and the H-shaped clamping block 72 is arranged at one end of the mounting portion 71 away from the chassis 1. The H-shaped clamping block 72 is clamped on the notch. In this embodiment, the mounting portion 71 is a block with an opening for the rivet to pass through. In addition to being connected to the chassis 1 by rivets, the mounting portion 71 can also be firmly fixed to the chassis 1 by other fixing methods such as gluing.

[0035] Specifically, a heat shrink tube is sleeved on the power supply 3. The utility model can reduce the volume of the entire power supply 3 by using a heat shrink tube sleeved on the power supply 3, facilitate the installation of the power supply 3 in the chassis 1, simplify the assembly process, and realize the internal installation of the power supply 3 without affecting the light output effect.

[0036] Specifically, Figure 1 and Figure 2As shown, the chassis 1 is also provided with a plurality of reinforcing ribs 11 at intervals, and the reinforcing ribs 11 are provided between two adjacent aluminum substrates 5 to prevent deformation of the chassis 1. In this embodiment, four aluminum substrates 5 are provided, and three reinforcing ribs 11 are provided, and the reinforcing ribs 11 are provided between the aluminum substrates 5 in sequence.

[0037] Specifically, the diffusion plate 2 is made of PS material or PC material and is integrally formed by stamping, and has the advantages of light weight and high transparency.

[0038] Specifically, the aluminum substrate 5 and the chassis 1 are bonded together by heat-conducting adhesive.

[0039] Specifically, the lamp beads are SMD lamp beads. By using SMD lamp beads and matching the whole lamp, the thickness of the lamp can be reduced.

[0040] The above-mentioned embodiments only express several implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. An ultra-thin panel light with built-in power supply, comprising a chassis, a diffusion plate, a power supply and an outer frame, wherein the power supply is installed in the chassis, the outer frame is arranged at the edge of the chassis, and the diffusion plate is clamped in the outer frame, characterized in that: A plurality of aluminum substrates are arranged in the chassis along the length thereof, and the gap between two adjacent aluminum substrates is 63 mm; A plurality of lamp beads are arranged at intervals on the aluminum substrate, a lens is provided on the lamp beads, and a gap between two adjacent lamp beads is 64 mm.

2. The ultra-thin panel light with built-in power supply according to claim 1, characterized in that: Also included is a fixing member for mounting the power supply; The power supply is arranged on one side of the chassis. A notch is provided on the power supply. One end of the fixing member is clamped on the notch, and the other end is fixedly connected to the chassis.

3. The ultra-thin panel light with built-in power supply according to claim 2, characterized in that: The notch and the fixing member are both provided with two, and the two notches are respectively provided at two sides of the power supply.

4. The ultra-thin panel light with built-in power supply according to claim 2, characterized in that: The fixing member includes a mounting portion and an H-shaped clamping block, the mounting portion is connected to the surface of the chassis through rivets, the H-shaped clamping block is arranged at one end of the mounting portion away from the chassis, and the H-shaped clamping block is clamped on the notch.

5. The ultra-thin panel light with built-in power supply according to claim 1, characterized in that: A heat shrink tube is sleeved on the power supply.

6. The ultra-thin panel light with built-in power supply according to claim 1, characterized in that: A plurality of reinforcing ribs are arranged at intervals on the chassis, and the reinforcing ribs are arranged between two adjacent aluminum substrates.

7. The ultra-thin panel light with built-in power supply according to claim 1, characterized in that: The diffusion plate is made of PS material or PC material and is integrally formed by stamping.

8. The ultra-thin panel light with built-in power supply according to claim 1, characterized in that: The aluminum substrate is bonded to the chassis by means of a heat-conducting adhesive.

9. The ultra-thin panel light with built-in power supply according to claim 1, characterized in that: The lamp beads are SMD lamp beads.