High-temperature-resistant Teflon wire
By introducing a silicone rubber insulation layer into the wire, the problem of poor isolation performance of wires in high-temperature environments is solved, and the normal operation and service life of wires in high-temperature environments are achieved.
Patent Information
- Application Number
- CN202421836030.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-31
AI Technical Summary
In high temperature environments or external fires, existing wires have poor isolation performance, resulting in softening or melting of insulation materials, affecting the normal operation of the wires.
The insulation layer of silicone rubber material is set inside the shell, and the insulation layer and wire core are located inside the insulation layer, effectively preventing external heat transfer and ensuring that the wires work normally in high temperature environments.
Improve the insulation performance of wires in high temperature environments, prevent damage to insulation materials, and ensure the normal operation and service life of wires.
Smart Images

Figure CN222883287U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of electric wires, and in particular to a high temperature resistant Teflon electric wire. Background Art
[0002] Wires are wire products used to transmit electrical energy, information and realize electromagnetic energy conversion. As the main carrier of power transmission, wires are widely used in electrical equipment, power transmission, construction, communications and other aspects. They are closely related to all sectors of social and economic development. They play a vital basic role in the current industrialization, informatization and even the development of future intelligent industries. The quality of wires directly affects the quality of the project and the safety of life and property of consumers.
[0003] At present, a Chinese utility model patent application with a publication date of March 22, 2022 and publication number CN216119590U provides a slingshot wire, including a wire body, the middle part of the wire body is spirally coiled into a spiral segment, and the two ends of the spiral segment are respectively a first straight line segment and a second straight line segment; the wire body includes a wire group, a shielding layer, a polyether TPU outer coating layer, a first cotton thread, a second cotton thread and a third cotton thread, the wire group includes a first wire, a second wire and a third wire connected in pairs, the first wire, the second wire and the third wire are arranged in an inverted triangle structure, and the third wire is located at the bottom; the shielding layer is coated on the periphery of the first wire, the second wire, the third wire, the first cotton thread, the second cotton thread and the third cotton thread, and the polyether TPU outer coating layer is extruded on the periphery of the shielding layer.
[0004] A slingshot wire in the related art has poor insulation performance against external heat in a high temperature environment or when a fire occurs outside the wire, which may cause the filling material and insulating material inside the wire to soften or even melt, thereby causing the wire to fail to work normally. Utility Model Content
[0005] The embodiment of the present application provides a high temperature resistant Teflon electric wire, which can improve the technical problem of poor thermal insulation performance of the electric wire existing in the related art.
[0006] An embodiment of the present application provides a high-temperature resistant Teflon wire, comprising: an outer shell, an insulating layer, a heat-insulating layer and a wire core, wherein the insulating layer is sleeved on the outer surface of the wire core, the heat-insulating layer is arranged inside the outer shell, the insulating layer and the wire core are both arranged inside the heat-insulating layer, the heat-insulating layer material is silicone rubber, the wire core material is silver-plated copper wire, the insulating layer material is polypropylene, and the outer shell material is Teflon.
[0007] The above-mentioned technical scheme in the embodiment of the present application has at least the following technical effects: the insulating layer made of silicone rubber has better high temperature resistance and heat insulation performance. When the wire works in a high temperature environment, the heat insulation layer can effectively prevent external heat from being transferred into the inside of the heat insulation layer, which can ensure that the material inside the heat insulation layer is less affected by the external temperature, thereby ensuring that the wire can work normally in a certain high temperature environment. The silver-plated copper wire has better conductivity than pure copper wire, which can reduce the heat generated by the wire itself when it is used. The Teflon material has good corrosion resistance and high mechanical strength, which can effectively protect the internal material. In addition, the Teflon material has a small friction coefficient and is less prone to wear than other materials, which can increase the service life of the wire.
[0008] The high-temperature resistant Teflon wire provided in the embodiment of the present application is provided with a heat-insulating layer made of silicone rubber between the outer shell and the insulating layer, which can effectively isolate external heat to protect the material inside the wire and ensure that the wire can work normally under a certain high-temperature environment.
[0009] In some embodiments, a filler is filled between the inner wall of the heat insulation layer and the outer wall of the insulation layer, and the filler material is polyurethane foam plastic.
[0010] In some embodiments, a plurality of reinforcing ribs are disposed inside the filler, and the material of the reinforcing ribs is nylon.
[0011] In some embodiments, a waterproof membrane is provided on the outer circumference of the filler, the outer circumference of the waterproof membrane abuts against the inner circumference of the thermal insulation layer, and the waterproof membrane material is polyethylene.
[0012] In some embodiments, a shielding net is sleeved on the outer peripheral surface of the thermal insulation layer, and the shielding net material is pure copper plated with tin.
[0013] In some embodiments, an aluminum foil is sleeved on the outer circumference of the shielding net, and the outer circumference of the aluminum foil abuts against the inner circumference of the outer shell. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0015] Figure 1 A schematic diagram of the overall structure of a high temperature resistant Teflon wire provided in an embodiment of the present application;
[0016] Figure 2 A top view of a high temperature resistant Teflon wire provided in an embodiment of the present application;
[0017] Figure 3 for Figure 2 A magnified view of part A.
[0018] Among them, the reference numerals in the figure are:
[0019] 1. Shell; 2. Insulation layer; 3. Heat insulation layer; 4. Wire core; 5. Filling material; 51. Reinforcement ribs; 6. Waterproof membrane; 7. Shielding net; 8. Aluminum foil. DETAILED DESCRIPTION
[0020] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application. The terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned figure descriptions are intended to cover non-exclusive inclusions.
[0022] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0023] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0025] In this application, "and / or" is only a description of the association relationship of associated objects, indicating that there can be three relationships; for example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.
[0026] It should be noted that, in the present application, words such as "in some embodiments", "exemplarily", "for example", etc. are used to indicate examples, illustrations or descriptions. Any embodiment or design described in the present application as "in some embodiments", "exemplarily", "for example" should not be interpreted as being more preferred or more advantageous than other embodiments or designs. Specifically, the use of words such as "in some embodiments", "exemplarily", "for example", etc. is intended to present related concepts in a concrete way, meaning that specific features, structures or characteristics described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the above words in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0027] Wires are wire products used to transmit electrical energy, information and realize electromagnetic energy conversion. As the main carrier of power transmission, wires are widely used in electrical equipment, power transmission, construction, communications and other aspects. They are closely related to all sectors of social and economic development. They play a vital basic role in the current industrialization, informatization and even the development of future intelligent industries. The quality of wires directly affects the quality of the project and the safety of life and property of consumers.
[0028] A slingshot wire in the related technology, with publication number CN216119590U, includes a wire body, the middle part of the wire body is spirally coiled into a spiral segment, and the two ends of the spiral segment are respectively a first straight line segment and a second straight line segment; the wire body includes a wire group, a shielding layer, a polyether TPU outer coating layer, a first cotton thread, a second cotton thread and a third cotton thread, the wire group includes a first wire, a second wire and a third wire connected in pairs, the first wire, the second wire and the third wire are arranged in an inverted triangle structure, and the third wire is located at the bottom; the shielding layer is coated on the periphery of the first wire, the second wire, the third wire, the first cotton thread, the second cotton thread and the third cotton thread, and the polyether TPU outer coating layer is extruded on the periphery of the shielding layer, and has high structural strength, good hydrolysis resistance and high resilience.
[0029] However, a slingshot wire in the related art has poor insulation performance against external heat in a high temperature environment or when a fire occurs outside the wire, which may cause the filling material and insulating material inside the wire to soften or even melt, thereby causing the wire to fail to work normally.
[0030] Based on this, in order to improve the problems in the related art, the embodiments of the present application provide the following solutions.
[0031] Please also read Figures 1 to 3 The embodiment of the present application provides a high-temperature resistant Teflon wire, including an outer shell 1, an insulating layer 2, a heat-insulating layer 3 and a wire core 4. The outer shell 1 is used to protect and support the material inside the wire, and the heat-insulating layer 3 is used to isolate external heat to prevent the material temperature inside the heat-insulating layer 3 from being too high when the wire works in a high-temperature environment and affecting the normal operation of the wire.
[0032] Please also read Figures 1 to 3 The insulating layer 2 is sleeved on the outer surface of the wire core 4, the heat insulation layer 3 is arranged inside the shell 1, the insulating layer 2 and the wire core 4 are both arranged inside the heat insulation layer 3, and a filler 5 is filled between the inner wall of the heat insulation layer 3 and the outer wall of the insulating layer 2. The filler 5 is made of polyurethane foam plastic, and a plurality of reinforcing ribs 51 are arranged inside the filler 5. The reinforcing ribs 51 are made of nylon. The heat insulation layer 3 is made of silicone rubber, the wire core 4 is made of silver-plated copper wire, the insulating layer 2 is made of polypropylene, and the shell 1 is made of Teflon. The outer peripheral surface of the filler 5 is sleeved with a waterproof membrane 6, and the outer peripheral surface of the waterproof membrane 6 abuts against the inner peripheral surface of the heat insulation layer 3, and the waterproof membrane 6 is made of polyethylene.
[0033] From the above, it can be seen that the high-temperature resistant Teflon wire provided by the embodiment of the present application, the insulating layer 2 made of silicone rubber has better high-temperature resistance and heat insulation performance. When the wire works in a high-temperature environment, the heat insulation layer 3 can effectively prevent external heat from being transferred into the inside of the heat insulation layer 3, which can ensure that the material inside the heat insulation layer 3 is less affected by the external temperature, thereby ensuring that the wire can work normally in a certain high-temperature environment; the silver-plated copper wire has better conductivity than pure copper wire, which can reduce the heat generated by the wire itself when it is used; the Teflon material has good corrosion resistance and high mechanical strength, which can effectively protect the internal material. In addition, the Teflon material has a small friction coefficient and is less prone to wear than other materials, which can increase the service life of the wire; the polyurethane foam has a good corrosion resistance and high mechanical strength, which can effectively protect the internal material. Polyurethane foam plastic has good elasticity, softness and compression strength. When the wire is squeezed by external objects, the filler 5 made of polyurethane foam plastic can absorb the impact force and pressure to protect the insulating layer 2 and the wire core 4. The filler 5 also isolates each insulating layer 2 to prevent friction between the insulating layers 2 when the wire is twisted, resulting in wear on the outer peripheral surface of the insulating layer 2; nylon material has good tensile strength and mechanical strength. When the two ends of the wire are set up, the wire will be pulled by its own gravity. The reinforcing ribs 51 can withstand greater pulling force, enhance the tensile strength of the wire, and avoid breakage of the wire; the waterproof membrane 6 can prevent liquid and water vapor outside the waterproof membrane 6 from entering the waterproof membrane 6 to corrode the wire material inside the waterproof membrane 6.
[0034] In some embodiments, please refer to Figures 1 to 3 A shielding net 7 is sleeved on the outer peripheral surface of the heat insulation layer 3, and the material of the shielding net 7 is pure copper plated with tin.
[0035] With such arrangement, the shielding net 7 can shield the electromagnetic waves outside the electric wire, thereby preventing them from interfering with the electric signals transmitted by the electric wire, thereby improving the transmission quality of the electric signals of the electric wire.
[0036] Optionally, in some embodiments, see Figure 2 and Figure 3 An aluminum foil 8 is sleeved on the outer circumference of the shielding net 7 , and the outer circumference of the aluminum foil 8 abuts against the inner circumference of the housing 1 .
[0037] With such arrangement, when a fire occurs outside the wire, the outer shell 1 may be damaged due to the high temperature. At this time, the aluminum foil 8 can isolate the flame so that the part of the wire inside the aluminum foil 8 is not in contact with the open flame and air, thereby avoiding the wire from catching fire and enhancing the fire resistance of the wire.
[0038] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A high temperature resistant Teflon wire, characterized by: The invention comprises an outer shell (1), an insulating layer (2), a heat insulating layer (3) and an electric wire core (4); the insulating layer (2) is sleeved on the outer surface of the electric wire core (4); the heat insulating layer (3) is arranged inside the outer shell (1); the insulating layer (2) and the electric wire core (4) are both arranged inside the heat insulating layer (3); the heat insulating layer (3) is made of silicone rubber; the electric wire core (4) is made of silver-plated copper wire; the insulating layer (2) is made of polypropylene; and the outer shell (1) is made of Teflon.
2. A high temperature resistant Teflon wire according to claim 1, characterized in that: A filler (5) is filled between the inner wall of the heat insulation layer (3) and the outer wall of the insulating layer (2), and the filler (5) is made of polyurethane foam plastic.
3. A high temperature resistant Teflon wire according to claim 2, characterized in that: A plurality of reinforcing ribs (51) are arranged inside the filler (5), and the reinforcing ribs (51) are made of nylon.
4. The high temperature resistant Teflon wire according to claim 3, characterized in that: The outer peripheral surface of the filler (5) is covered with a waterproof membrane (6), the outer peripheral surface of the waterproof membrane (6) is in contact with the inner peripheral surface of the heat insulation layer (3), and the material of the waterproof membrane (6) is polyethylene.
5. A high temperature resistant Teflon wire according to any one of claims 1 to 4, characterized in that: A shielding net (7) is sleeved on the outer peripheral surface of the heat insulation layer (3), and the shielding net (7) is made of pure copper plated with tin.
6. The high temperature resistant Teflon wire according to claim 5, characterized in that: An aluminum foil (8) is sleeved on the outer circumference of the shielding net (7), and the outer circumference of the aluminum foil (8) abuts against the inner circumference of the outer shell (1).
Citation Information
Patent Citations
Slingshot wire
CN216119590U