Gasket special for insulation of spiral jack
By designing a spiral jack insulation special gasket including the first U-shaped and the second U-shaped insulating gasket, the safety hazards existing when replacing the insulating gasket in the prior art are solved, and a safer and more durable insulating gasket is achieved.
Patent Information
- Application Number
- CN202421477768.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-06-26
AI Technical Summary
When replacing the existing spiral jack, the insulating gaskets of the anode are required to use a jack to support the large anode busbar, which poses a major safety hazard.
A special insulation gasket for spiral jacks including the first U-shaped and second U-shaped insulating gaskets is designed. The outer walls of both have anti-pressure strips and anti-pressure rings, the surface is provided with round holes and anti-slip marks, the inside is provided with a fill layer and a flame retardant layer, and the bottom is provided with a silicone pad and a wear-resistant pad.
Through this design, the operation of using a jack to hold the anode large busbar is avoided, which reduces safety risks, extends the service life of the insulating gasket, and improves its resistance to external force.
Smart Images

Figure CN222883322U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of special insulating gaskets, in particular to a special insulating gasket for a spiral jack. Background Art
[0002] As an important insulating material in the field of electricity and electronics, one of the core functions of insulating gaskets is to provide efficient electrical insulation. The insulating gaskets in the screw jacks are usually made of insulating materials, which can effectively isolate conductors with different potentials to ensure electrical safety. The use of insulating gaskets in the pipe connections, mechanical seals and other places of the screw jacks can ensure the sealing of the system.
[0003] The spiral jack insulating gasket currently used in aluminum electrolysis will be damaged due to the long angle of the anode and poor insulation. When replacing, it is necessary to use a jack to support the anode busbar and remove the cylindrical pin to replace the insulating gasket. This operation has a great safety hazard. Once the busbar falls, it will affect a series of safety issues. Therefore, it is particularly important to design a special insulating gasket for a spiral jack, which solves the problem of needing to use a jack to lift the cylindrical pin to remove the insulating gasket. Utility Model Content
[0004] The utility model aims to provide a special gasket for spiral jack insulation, so as to solve the problem that a jack is needed to support the anode busbar and remove the cylindrical pin, which has certain potential safety hazards.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a special insulating gasket for a spiral jack, comprising a first U-shaped insulating gasket, a second U-shaped insulating gasket is arranged on one side of the first U-shaped insulating gasket, the outer walls of the first U-shaped insulating gasket and the second U-shaped insulating gasket are each provided with a plurality of anti-compression strips, and one end of the corresponding plurality of anti-compression strips is each provided with an anti-compression ring, a plurality of circular holes are each provided on the surface of the first U-shaped insulating gasket and the second U-shaped insulating gasket, a filling layer is each provided inside the first U-shaped insulating gasket and the second U-shaped insulating gasket, a flame retardant layer is each provided inside the first U-shaped insulating gasket and the second U-shaped insulating gasket, a silicone pad is each provided at the bottom of the two silicone pads, an auxiliary pad is each provided at the bottom of the two auxiliary pads, and a wear-resistant pad is each provided at the bottom of the two auxiliary pads.
[0006] As a preferred technical solution of the utility model, the bottom surfaces of the two wear-resistant pads are provided with a plurality of anti-slip grooves, and the bottoms of the two silicone pads are respectively fixed to the tops of the two auxiliary pads.
[0007] As a preferred technical solution of the utility model, the thickness of the two wear-resistant pads is greater than the thickness of the two auxiliary pads, and the thickness of the two auxiliary pads is equal to the thickness of the two silicone pads.
[0008] As a preferred technical solution of the utility model, one side of the two anti-compression rings is respectively fixedly connected to one end of the corresponding multiple anti-compression strips, and a waterproof layer is provided inside the first U-shaped insulating gasket and the second U-shaped insulating gasket.
[0009] As a preferred technical solution of the utility model, the positions where the plurality of anti-compression strips are arranged are arranged at equal intervals, and the positions where the two anti-compression rings are arranged correspond to each other.
[0010] As a preferred technical solution of the utility model, the first U-shaped insulating gasket and the second U-shaped insulating gasket are welded, and the positions of the plurality of circular holes are arranged at equal intervals.
[0011] As a preferred technical solution of the present utility model, the outer surfaces of the first U-shaped insulating gasket and the second U-shaped insulating gasket are both provided with sponge pads.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model discloses a special insulating gasket for a spiral jack. The second U-shaped insulating gasket, a filling layer, a flame retardant layer, a silicone pad, a wear-resistant pad, a circular hole and an anti-skid pattern are provided. The first U-shaped insulating gasket and the second U-shaped insulating gasket are respectively sleeved with the outer surface of the cylindrical pin, and the two can be separated from each other on the outside. The silicone pad is made of silicone and is relatively soft, which reduces the extrusion force between the gasket and the mounting surface. The wear-resistant pad is made of high manganese steel and has good wear resistance. The anti-skid pattern can increase the friction between the mounting surface and the gasket to make it more firm. The circular hole can effectively disperse the tightening pressure to prevent the gasket from being damaged and deformed due to excessive local pressure, thereby extending the service life of the insulating gasket. The filling layer is filled with nitrile rubber and has good heat resistance and air tightness. The flame retardant layer is made of antimony trioxide, which can improve the flame retardant performance of the insulating gasket.
[0014] 2. The utility model provides a special insulating gasket for a spiral jack, which is provided with an anti-compression strip, an anti-compression ring, a waterproof layer and a sponge pad. The anti-compression strip and the anti-compression ring are made of aluminum alloy material inside, which has a relatively high hardness and are evenly spaced and distributed on the outer rings of the first U-shaped insulating gasket and the second U-shaped insulating gasket. It can effectively resist external forces, improve the external force resistance performance of the first U-shaped insulating gasket and the second U-shaped insulating gasket, and extend the service life of the first U-shaped insulating gasket and the second U-shaped insulating gasket. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a front view structural schematic diagram of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the utility model when viewed from above;
[0017] Figure 3 It is a schematic diagram of the top view structure of the utility model;
[0018] Figure 4 It is a schematic diagram of a partial top view cross-sectional structure of the utility model.
[0019] In the figure: 1. first U-shaped insulating gasket; 2. second U-shaped insulating gasket; 3. round hole; 4. anti-compression strip; 5. anti-compression ring; 6. silicone pad; 7. auxiliary pad; 8. wear-resistant pad; 9. anti-slip pattern; 10. sponge pad; 11. filling layer; 12. flame retardant layer; 13. waterproof layer. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-4 The utility model provides a technical solution for a special gasket for spiral jack insulation:
[0022] Embodiment 1:
[0023] like Figure 1-3 As shown, a special gasket for spiral jack insulation includes a first U-shaped insulating gasket 1, a second U-shaped insulating gasket 2 is arranged on one side of the first U-shaped insulating gasket 1, a plurality of anti-compression strips 4 are arranged on the outer walls of the first U-shaped insulating gasket 1 and the second U-shaped insulating gasket 2, and a corresponding anti-compression ring 5 is arranged at one end of the plurality of anti-compression strips 4, a plurality of circular holes 3 are opened on the surface of the first U-shaped insulating gasket 1 and the second U-shaped insulating gasket 2, a filling layer 11 is arranged inside the first U-shaped insulating gasket 1 and the second U-shaped insulating gasket 2, and the first U-shaped insulating gasket 1 and the second U-shaped insulating gasket 2 are provided with a plurality of anti-compression strips 4. The interior of the second U-shaped insulating gasket 2 is provided with a flame retardant layer 12, the bottom of the first U-shaped insulating gasket 1 and the second U-shaped insulating gasket 2 are provided with a silicone pad 6, the bottom of the two silicone pads 6 are provided with an auxiliary pad 7, the bottom of the two auxiliary pads 7 are provided with a wear-resistant pad 8, the circular hole 3 can effectively disperse the fastening pressure to prevent the gasket from being damaged and deformed due to excessive local pressure, thereby extending the service life of the insulating gasket, the filling layer 11 is filled with nitrile rubber, and has good heat resistance and air tightness, and the flame retardant layer 12 is made of antimony trioxide, which can improve the flame retardant properties of the insulating gasket.
[0024] Embodiment 2:
[0025] Based on the first embodiment, Figure 1 and Figure 4 As shown, one side of the two anti-compression rings 5 is fixedly connected to one end of the corresponding multiple anti-compression strips 4, and the first U-shaped insulating gasket 1 and the second U-shaped insulating gasket 2 are both provided with a waterproof layer 13. The positions of the multiple anti-compression strips 4 are arranged at equal intervals, and the positions of the two anti-compression rings 5 correspond to each other. The utility model is a special insulating gasket for a spiral jack, which is provided with anti-compression strips 4, anti-compression rings 5, a waterproof layer 13 and a sponge pad 10. The interiors of the anti-compression strips 4 and the anti-compression rings 5 are made of aluminum alloy material with greater hardness, and are evenly distributed on the outer circles of the first U-shaped insulating gasket 1 and the second U-shaped insulating gasket 2, which can effectively resist external forces.
[0026] Working principle: Insulating gaskets are important insulating materials in the fields of electricity and electronics. One of their core functions is to provide efficient electrical insulation. Insulating gaskets in spiral jacks are usually made of insulating materials, which can effectively isolate conductors with different potentials to ensure electrical safety. Insulating gaskets are used at the pipe connections and mechanical seals of spiral jacks to ensure the sealing of the system. The insulating gaskets of spiral jacks currently used in aluminum electrolysis will be damaged due to the long angle of the anode and poor insulation. When replacing, you need to use a jack to support the anode busbar and remove the cylindrical pin to replace the insulation. Gaskets, such operation has great safety hazards. Once the large busbar falls, it will affect a series of safety. For this reason, a 3mm thick insulating plate is used to make a U-shaped insulating gasket. The inner diameter of the U-shaped insulating gasket is the same as the outer diameter of the cylindrical pin, and the outer diameter of the U-shaped insulating gasket is the same as the outer diameter of the original insulating gasket. When replacing the insulating gasket, there is no need to remove the cylindrical pin. First, the original damaged insulating gasket is removed by destruction, and then the two U-shaped insulating gaskets are directly inserted. That is, the first U-shaped insulating gasket 1 and the second U-shaped insulating gasket 2 are respectively set on the outer surface of the cylindrical pin, and the two are The outside can be cut apart from each other, and a cutting tool can be used to cut the insulating gasket. The silicone pad 6 is made of silicone and is relatively soft, which reduces the extrusion force between the gasket and the mounting surface. The wear-resistant pad 8 is made of high manganese steel and has good wear resistance. The anti-slip pattern 9 can increase the friction between the mounting surface and the gasket, making it more secure. The circular hole 3 can effectively disperse the tightening pressure to prevent damage and deformation of the gasket due to excessive local pressure, thereby extending the service life of the insulating gasket. The filling layer 11 is filled with nitrile rubber and has good heat resistance and air tightness. The flame retardant layer 12 is made of antimony trioxide, which can improve the insulation performance. The flame retardant performance of the edge gasket, the anti-compression strip 4 and the anti-compression ring 5 are made of aluminum alloy material with high hardness, and are evenly spaced and distributed on the outer rings of the first U-shaped insulating gasket 1 and the second U-shaped insulating gasket 2, which can effectively resist external forces, improve the external force resistance of the first U-shaped insulating gasket 1 and the second U-shaped insulating gasket 2, and extend the service life of the first U-shaped insulating gasket 1 and the second U-shaped insulating gasket 2. The waterproof layer 13 is made of asphalt waterproof material and has good waterproof performance. The two sponge pads 10 are directly in contact with the outer surface of the cylindrical pin, reducing the extrusion force on the outer surface of the cylindrical pin.
[0027] In the description of the present invention, it is necessary to understand that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0028] In the present invention, unless otherwise clearly stipulated and limited, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0029] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A special insulating gasket for a screw jack, comprising a first U-shaped insulating gasket (1), characterized in that: A second U-shaped insulating gasket (2) is arranged on one side of the first U-shaped insulating gasket (1); a plurality of anti-compression strips (4) are arranged on the outer walls of the first U-shaped insulating gasket (1) and the second U-shaped insulating gasket (2); an anti-compression ring (5) is arranged at one end of each of the corresponding plurality of anti-compression strips (4); a plurality of circular holes (3) are opened on the surface of the first U-shaped insulating gasket (1) and the second U-shaped insulating gasket (2); a filling layer (11) is arranged inside the first U-shaped insulating gasket (1) and the second U-shaped insulating gasket (2); a flame retardant layer (12) is arranged inside the first U-shaped insulating gasket (1) and the second U-shaped insulating gasket (2); a silicone pad (6) is arranged at the bottom of each of the first U-shaped insulating gasket (1) and the second U-shaped insulating gasket (2); an auxiliary pad (7) is arranged at the bottom of each of the two silicone pads (6); and a wear-resistant pad (8) is arranged at the bottom of each of the two auxiliary pads (7).
2. A special gasket for screw jack insulation according to claim 1, characterized in that: The bottom surfaces of the two wear-resistant pads (8) are provided with a plurality of anti-skid grooves (9), and the bottoms of the two silicone pads (6) are respectively fixed to the tops of the two auxiliary pads (7).
3. A special gasket for screw jack insulation according to claim 2, characterized in that: The thickness of the two wear-resistant pads (8) is greater than the thickness of the two auxiliary pads (7), and the thickness of the two auxiliary pads (7) is equal to the thickness of the two silicone pads (6).
4. The special insulating gasket for screw jack according to claim 1, characterized in that: One side of the two anti-compression rings (5) is respectively fixedly connected to one end of the corresponding plurality of anti-compression strips (4), and a waterproof layer (13) is provided inside the first U-shaped insulating gasket (1) and the second U-shaped insulating gasket (2).
5. A special insulating gasket for a screw jack according to claim 4, characterized in that: The positions where the plurality of anti-compression strips (4) are arranged are all arranged at equal intervals, and the positions where the two anti-compression rings (5) are arranged correspond to each other.
6. The special insulating gasket for screw jack according to claim 1, characterized in that: The first U-shaped insulating gasket (1) and the second U-shaped insulating gasket (2) are welded together, and the positions of the plurality of circular holes (3) are arranged at equal intervals.
7. A special insulating gasket for a screw jack according to claim 6, characterized in that: The outer surfaces of the first U-shaped insulating gasket (1) and the second U-shaped insulating gasket (2) are both provided with sponge pads (10).