FPC double-track full-automatic loading and unloading machine
By designing the FPC dual-rail fully automatic upper and lower plate machine, it adopts the upper and lower plate main body, main controller, power supply components, wireless communication components, signal display screen and control buttons, combined with vacuum adsorption technology and dual-rail transmission mechanism, the problem of low efficiency of the existing circuit board upper and lower plate machine is solved, achieving more efficient processing and higher intelligence.
Patent Information
- Application Number
- CN202421693580.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The existing circuit board upper and lower plate machines use separate transmission channels for material transfer, resulting in low production and processing efficiency and cannot meet the actual use needs.
A FPC dual-rail fully automatic upper and lower plate machine is designed, using upper and lower plate main body, main controller, power supply components, wireless communication components, signal display screen and control buttons, combined with vacuum adsorption technology and dual-rail transmission mechanism to improve processing efficiency and intelligence.
Through dual-track transmission and vacuum adsorption technology, the processing efficiency is significantly improved, the automation level of the production line is improved, and higher production needs are met.
Smart Images

Figure CN222884873U_ABST
Abstract
Description
[Technical field]
[0001] The utility model relates to the technical field of FPC upper and lower board equipment, in particular to an FPC double-track full-automatic upper and lower board machine with reasonable structural design and high operating efficiency. [Background Technology]
[0002] The upper and lower board machines are important equipment in the production and processing of FPC circuit boards. They are deployed in many locations of the production line to improve the efficiency of automated production and processing.
[0003] Existing circuit board loading and unloading machines generally use a separate transmission channel for material transmission. For example, the PCB board is transported from the processing site to the processing site, and after the processing is completed, it is subsequently transported through the same conveying mechanism. This design results in low production and processing efficiency and cannot meet actual usage needs well.
[0004] For example, the utility model patent with application number CN202021987085.4 and patent name "A driving load integrated upper and lower plate machine" specifically discloses a driving load integrated upper and lower plate machine, including: a machine platform, used to control the operation of the upper and lower plate machine; a frame, fixedly mounted on the machine platform; a vertical transmission mechanism, mounted on the inner side wall of the frame, to transmit the PCB board from the upper end of the frame to the lower end of the frame; a horizontal transmission mechanism, mounted on the inner side wall of the frame, located below the vertical transmission mechanism and arranged parallel to the vertical transmission mechanism; at least one pair of grabbers, fixedly mounted on the horizontal transmission mechanism, to push the PCB board transmitted to the lower end of the frame by the vertical transmission mechanism from the frame to the outside of the frame. Its advantage is that by arranging grabbers on the horizontal tracks on both sides, the horizontal transmission tracks on both sides can both transmit the PCB board and push the PCB board to move, ensuring that the PCB board is more stable during transmission, thereby preventing the PCB board from being damaged during transmission.
[0005] Although the above-mentioned conventional upper and lower plate machines solve the problem of PCB transmission damage, they have low processing efficiency and poor compatibility. [Contents of the utility model]
[0006] The problems existing in the prior art solved by this application are:
[0007] Existing circuit board loading and unloading machines generally use a separate transmission channel for material transmission. For example, the PCB board is transported from the processing site to the processing site, and after the processing is completed, it is subsequently transported through the same conveying mechanism. This design results in low production and processing efficiency and cannot meet actual usage needs well.
[0008] The solution to the technical problem of the utility model is:
[0009] Provided is an FPC double-track fully automatic upper and lower plate machine, comprising an upper and lower plate main body, a main controller arranged inside the upper and lower plate main body, a power supply component, a wireless communication component, and a signal display screen and a plurality of control buttons on the front of the upper and lower plate main body, wherein an initial material storage tray, a processing operation tray with a plurality of material placement grooves, and a processed material storage tray are sequentially arranged on the upper part of the upper and lower plate main body; a first transfer mechanism and a second transfer mechanism are also arranged at the rear and front parts of the upper and lower plate main body, near the initial material storage tray, the processing operation tray, and the processed material storage tray; the first transfer mechanism and the second transfer mechanism have the same structure; a plurality of vacuum adsorption holes are densely arranged at the bottom of the material placement groove of the processing operation tray; a vacuum generator connected to the vacuum adsorption holes is arranged inside the upper and lower plate main body; the first transfer mechanism comprises a transverse guide rail arranged transversely on the upper part of the upper and lower plate main body, a transfer robot on the transverse guide rail, and a transfer robot for driving a first driving motor for driving the transfer robot to move horizontally on the transverse guide rail; the transfer robot includes a moving base matched with the transverse guide rail, a support frame fixedly arranged on the moving base, a first up and down driving cylinder fixedly arranged on the top of the support frame, a moving through hole opened on the front of the support frame, a moving seat matched with the moving through hole, and an L-shaped adsorption frame fixedly connected to the moving seat; the output shaft of the first up and down driving cylinder is connected to the rear part of the moving seat in a transmission or fixed manner, so as to drive the adsorption frame to move up and down on the support frame; the adsorption frame includes a first adsorption frame connected to the moving seat, a second adsorption frame telescopically connected to the first adsorption frame, and an adsorption head vertically connected to the end part of the second adsorption frame; a plurality of vacuum adsorption rods are arranged at the bottom of the adsorption head; the vacuum generator, the wireless communication component, the signal display screen, the control button, the first up and down driving cylinder, the first driving motor and the main controller are electrically connected.
[0010] Preferably, the first driving motor is fixedly arranged at the rear of the mobile base; a rolling wheel is arranged at the bottom of the mobile base; the first driving motor drives the rolling wheel to roll through gear transmission and meshing connection with the rolling wheel.
[0011] Preferably, a limiting groove matching the transverse guide rail is transversely opened at the bottom of the mobile base to ensure the stable operation of the transfer robot.
[0012] Preferably, an infrared ranging sensor is also fixedly arranged on the bottom side of the adsorption head, which is used to sense the distance between the adsorption head and the material, and transmit the sensing signal to the main controller to control the operation of the first upper and lower driving cylinders and the vacuum generator.
[0013] Preferably, the rear portion of the movable seat passes through the movable through hole; the first up and down driving cylinder is inverted, and the output shaft of the first up and down driving cylinder is fixedly connected to the rear portion of the movable seat to drive the movable seat to move up and down.
[0014] The technical effects of solving the technical problem in this application are as follows:
[0015] Compared with the prior art, the utility model is an FPC double-track fully automatic upper and lower plate machine. By simultaneously setting an upper and lower plate main body 11, a main controller, a power supply component, a wireless communication component arranged inside the upper and lower plate main body 11, and a signal display screen 111 and a plurality of control buttons on the front of the upper and lower plate main body 11, an initial material storage tray 12, a processing operation tray 13 with a plurality of material placement grooves and a processed material storage tray 14 are sequentially arranged on the upper part of the upper and lower plate main body 11, and a main control panel 11 is provided at the rear and front of the upper and lower plate main body 11, near the initial material storage tray 12, the processing operation tray 13, the processed material storage tray 14, and the processing operation panel 13 is provided at the rear and front of the upper and lower plate main body 11. The material storage tray 14 is also provided with a first transfer mechanism 15 and a second transfer mechanism 16. The first transfer mechanism 15 has the same structure as the second transfer mechanism 16. A plurality of vacuum adsorption holes are densely arranged at the bottom of the material placement groove of the processing operation tray 13. A vacuum generator connected to the vacuum adsorption holes is arranged inside the upper and lower plate main body 11. The first transfer mechanism 15 includes a transverse guide rail 151 transversely arranged on the upper part of the upper and lower plate main body 11, a transfer manipulator on the transverse guide rail 151, and a first drive motor 1 for driving the transfer manipulator to move transversely on the transverse guide rail 151. 52, the transfer robot comprises a mobile base 153 matched with the transverse guide rail 151, a support frame 154 fixedly arranged on the mobile base 153, a first up-down driving cylinder 155 fixedly arranged on the top of the support frame 154, a moving through hole opened on the front of the support frame 154, a mobile seat 156 matched with the moving through hole, and an L-shaped adsorption frame fixedly connected to the mobile seat 156, the output shaft of the first up-down driving cylinder 155 is connected to the rear of the mobile seat 156 by transmission or fixed connection, and is used to drive the adsorption frame to move up and down on the support frame 154, and the adsorption frame comprises an L-shaped adsorption frame fixedly connected to the mobile seat 156. A first adsorption frame 157 connected to a movable seat 156, a second adsorption frame 158 telescopically connected to the first adsorption frame 157, and an adsorption head 159 vertically connected to the end of the second adsorption frame 158, a plurality of vacuum adsorption rods are arranged at the bottom of the adsorption head 159, the vacuum generator, the wireless communication component, the signal display screen 111, the control button, the first upper and lower driving cylinder 155, the first driving motor 152 are electrically connected to the main controller, and in actual applications, the settings of the first transfer mechanism 15 and the second transfer mechanism 16 can be better utilized to improve processing efficiency, and the degree of intelligence is high. [Drawings]
[0016] Figure 1 The utility model is a three-dimensional structural diagram of an FPC double-track fully automatic upper and lower plate machine.
[0017] In the figure: the upper and lower plate main body 11; the initial material storage tray 12; the processing operation tray 13; the processed material storage tray 14; the first transfer mechanism 15; the transverse guide rail 151; the first drive motor 152; the moving base 153; the support frame 154; the first upper and lower drive cylinder 155; the moving seat 156; the first adsorption frame 157; the second adsorption frame 158; the adsorption head 159; the second transfer mechanism 16. [Specific implementation method]
[0018] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit this utility model.
[0019] See also Figure 1, the utility model is an FPC double-track fully automatic upper and lower plate machine 1, which includes an upper and lower plate main body 11, a main controller arranged inside the upper and lower plate main body 11, a power supply component, a wireless communication component, and a signal display screen 111 and a plurality of control buttons on the front of the upper and lower plate main body 11, wherein the wireless communication component can be a 4G or 5G communication module or a WiFi 6 component, etc.; this application does not make specific restrictions; an initial material storage tray 12, a processing operation tray 13 with a plurality of material placement grooves and a processed material storage tray 14 are sequentially arranged on the upper part of the upper and lower plate main body 11; a first transfer mechanism 15 and a second transfer mechanism 16 are also arranged at the rear and front parts of the upper and lower plate main body 11, near the initial material storage tray 12, the processing operation tray 13, and the processed material storage tray 14; in the specific layout part, the first transfer mechanism 15 is arranged close to the initial material storage tray 12; the second transfer mechanism 16 is close to the A processed material storage tray 14 is provided; the first transfer mechanism 15 has the same structure as the second transfer mechanism 16; a plurality of vacuum adsorption holes are densely arranged at the bottom of the material placement groove of the processing operation panel 13; a vacuum generator connected to the vacuum adsorption holes is provided inside the upper and lower plate main body 11; the first transfer mechanism 15 includes a transverse guide rail 151 transversely provided on the upper part of the upper and lower plate main body 11, a transfer robot on the transverse guide rail 151 and a first drive motor 152 for driving the transfer robot to move transversely on the transverse guide rail 151; the transfer The manipulator includes a moving base 153 matched with the transverse guide rail 151, a support frame 154 fixedly arranged on the moving base 153, a first up-and-down driving cylinder 155 fixedly arranged on the top of the support frame 154, a moving through hole opened on the front of the support frame 154, a moving seat 156 matched with the moving through hole, and an L-shaped adsorption frame fixedly connected to the moving seat 156; the output shaft of the first up-and-down driving cylinder 155 is connected to the rear of the moving seat 156 by transmission or fixed connection, so as to drive the adsorption frame to move up and down on the support frame 154; the transmission connection The connection can be a conveyor belt structure or a transmission rod structure, etc., which are conventional technical means in this field; the adsorption frame includes a first adsorption frame 157 connected to the movable seat 156, a second adsorption frame 158 telescopically connected to the first adsorption frame 157, and an adsorption head 159 vertically connected to the end of the second adsorption frame 158; a plurality of vacuum adsorption rods are arranged at the bottom of the adsorption head 159; the vacuum generator, the wireless communication component, the signal display screen 111, the control button, the first upper and lower drive cylinder 155, and the first drive motor 152 are electrically connected to the main controller.
[0020] The present application simultaneously arranges an upper and lower plate main body 11, a main controller, a power supply component, a wireless communication component arranged inside the upper and lower plate main body 11, and a signal display screen 111 and a plurality of control buttons on the front of the upper and lower plate main body 11. An initial material storage tray 12, a processing operation tray 13 with a plurality of material placement grooves, and a processed material storage tray 14 are arranged in sequence on the upper part of the upper and lower plate main body 11. A first transfer mechanism is also arranged at the rear and front parts of the upper and lower plate main body 11, near the initial material storage tray 12, the processing operation tray 13, and the processed material storage tray 14. The first transfer mechanism 15 and the second transfer mechanism 16 have the same structure. The bottom of the material placement groove of the processing operation panel 13 is densely provided with a plurality of vacuum adsorption holes. A vacuum generator connected to the vacuum adsorption holes is arranged inside the upper and lower plate main body 11. The first transfer mechanism 15 includes a transverse guide rail 151 arranged transversely on the upper part of the upper and lower plate main body 11, a transfer manipulator on the transverse guide rail 151, and a first drive motor 152 for driving the transfer manipulator to move transversely on the transverse guide rail 151. The transfer manipulator includes A movable base 153 matched with the transverse guide rail 151, a support frame 154 fixedly arranged on the movable base 153, a first up-down driving cylinder 155 fixedly arranged on the top of the support frame 154, a movable through hole opened on the front of the support frame 154, a movable seat 156 matched with the movable through hole, and an L-shaped adsorption frame fixedly connected to the movable seat 156, the output shaft of the first up-down driving cylinder 155 is transmission-type or fixedly connected to the rear of the movable seat 156, and is used to drive the adsorption frame to move up and down on the support frame 154, and the adsorption frame includes an L-shaped adsorption frame fixedly connected to the movable seat 156. A first adsorption frame 157 connected to each other, a second adsorption frame 158 telescopically connected to the first adsorption frame 157, and an adsorption head 159 vertically connected to the end of the second adsorption frame 158, a plurality of vacuum adsorption rods are arranged at the bottom of the adsorption head 159, the vacuum generator, the wireless communication component, the signal display screen 111, the control button, the first upper and lower driving cylinder 155, the first driving motor 152 are electrically connected to the main controller, and in actual applications, the settings of the first transfer mechanism 15 and the second transfer mechanism 16 can be better utilized to improve processing efficiency, and the degree of intelligence is high.
[0021] In some other embodiments, the first driving motor 152 is fixedly disposed at the rear of the moving base 153; a rolling wheel is disposed at the bottom of the moving base 153; the first driving motor 152 drives the rolling wheel to roll through gear transmission and a meshing connection with the rolling wheel.
[0022] A limiting groove matching the transverse guide rail 151 is transversely opened at the bottom of the mobile base 153 to ensure the stable operation of the transfer robot.
[0023] An infrared ranging sensor is also fixedly arranged on the bottom side of the adsorption head 159, which is used to sense the distance between the adsorption head 159 and the material, and transmit the sensing signal to the main controller to control the operation of the first upper and lower driving cylinder 155 and the vacuum generator.
[0024] The rear portion of the movable seat 156 passes through the movable through hole; the first up and down driving cylinder 155 is inverted, and the output shaft of the first up and down driving cylinder 155 is fixedly connected to the rear portion of the movable seat 156, driving the movable seat 156 to move up and down.
[0025] The technical effects of solving the technical problem in this application are as follows:
[0026] Compared with the prior art, the utility model discloses an FPC double-track fully automatic upper and lower plate machine 1, by simultaneously setting an upper and lower plate main body 11, a main controller, a power supply component, a wireless communication component arranged inside the upper and lower plate main body 11, and a signal display screen 111 and a plurality of control buttons on the front of the upper and lower plate main body 11, an initial material storage tray 12, a processing operation tray 13 with a plurality of material placement grooves and a processed material storage tray 14 are sequentially arranged on the upper part of the upper and lower plate main body 11, and a main control panel 11 is provided at the rear and front of the upper and lower plate main body 11, near the initial material storage tray 12, the processing operation tray 13, the processed material storage tray 14, and the processing operation panel 13 is provided at the rear and front of the upper and lower plate main body 11. The material storage tray 14 is also provided with a first transfer mechanism 15 and a second transfer mechanism 16. The first transfer mechanism 15 has the same structure as the second transfer mechanism 16. A plurality of vacuum adsorption holes are densely provided at the bottom of the material placement groove of the processing operation tray 13. A vacuum generator connected to the vacuum adsorption holes is provided inside the upper and lower plate main body 11. The first transfer mechanism 15 includes a transverse guide rail 151 transversely provided on the upper part of the upper and lower plate main body 11, a transfer manipulator on the transverse guide rail 151, and a first drive motor for driving the transfer manipulator to move transversely on the transverse guide rail 151. 152, the transfer robot comprises a mobile base 153 matched with the transverse guide rail 151, a support frame 154 fixedly arranged on the mobile base 153, a first up-down driving cylinder 155 fixedly arranged on the top of the support frame 154, a moving through hole opened on the front of the support frame 154, a mobile seat 156 matched with the moving through hole and an L-shaped adsorption frame fixedly connected to the mobile seat 156, the output shaft of the first up-down driving cylinder 155 is connected to the rear of the mobile seat 156 by transmission or fixed connection, and is used to drive the adsorption frame to move up and down on the support frame 154, and the adsorption frame comprises an L-shaped adsorption frame fixedly connected to the mobile seat 156. The first adsorption frame 157 connected to the movable seat 156, the second adsorption frame 158 telescopically connected to the first adsorption frame 157 and the adsorption head 159 vertically connected to the end of the second adsorption frame 158, a plurality of vacuum adsorption rods are arranged at the bottom of the adsorption head 159, the vacuum generator, the wireless communication component, the signal display screen 111, the control button, the first upper and lower driving cylinder 155, the first driving motor 152 are electrically connected to the main controller, and in actual applications, the settings of the first transfer mechanism 15 and the second transfer mechanism 16 can be better utilized to improve the processing efficiency, and the degree of intelligence is high.
[0027] The above-described implementation methods of the utility model do not constitute a limitation on the protection scope of the utility model. Any modification, equivalent replacement and improvement made within the spirit and principle of the utility model shall be included in the protection scope of the claims of the utility model.
Claims
1. An FPC double-track fully automatic upper and lower board machine, comprising an upper and lower board main body, a main controller arranged inside the upper and lower board main body, a power supply component, a wireless communication component, and a signal display screen and a plurality of control buttons on the front of the upper and lower board main body, characterized in that: An initial material storage tray, a processing operation tray with a plurality of material placement grooves, and a processed material storage tray are sequentially arranged on the upper part of the upper and lower plate main body; a first transfer mechanism and a second transfer mechanism are also arranged at the rear and front parts of the upper and lower plate main body, close to the initial material storage tray, the processing operation tray, and the processed material storage tray; the first transfer mechanism has the same structure as the second transfer mechanism; a plurality of vacuum adsorption holes are densely arranged at the bottom of the material placement grooves of the processing operation tray; a vacuum generator connected to the vacuum adsorption holes is arranged inside the upper and lower plate main body; the first transfer mechanism includes a transverse guide rail transversely arranged on the upper part of the upper and lower plate main body, a transfer robot on the transverse guide rail, and a first drive motor for driving the transfer robot to move transversely on the transverse guide rail; the transfer robot includes a matching arrangement The movable base on the transverse guide rail, the support frame fixedly arranged on the movable base, the first up and down driving cylinder fixedly arranged on the top of the support frame, the movable through hole opened on the front of the support frame, the movable seat matched with the movable through hole and the L-shaped adsorption frame fixedly connected to the movable seat; the output shaft of the first up and down driving cylinder is connected to the rear part of the movable seat in a transmission or fixed manner, so as to drive the adsorption frame to move up and down on the support frame; the adsorption frame includes a first adsorption frame connected to the movable seat, a second adsorption frame telescopically connected to the first adsorption frame and an adsorption head vertically connected to the end part of the second adsorption frame; a plurality of vacuum adsorption rods are arranged at the bottom of the adsorption head; the vacuum generator, the wireless communication component, the signal display screen, the control button, the first up and down driving cylinder, the first driving motor and the main controller are electrically connected.
2. The FPC double-track fully automatic loading and unloading machine as claimed in claim 1, characterized in that: The first driving motor is fixedly arranged at the rear of the mobile base; a rolling wheel is arranged at the bottom of the mobile base; the first driving motor drives the rolling wheel to roll through gear transmission and meshing connection with the rolling wheel.
3. The FPC double-track fully automatic loading and unloading machine as claimed in claim 2, characterized in that: A limiting groove matching the transverse guide rail is transversely provided at the bottom of the mobile base to ensure the stable operation of the transfer robot.
4. The FPC double-track fully automatic loading and unloading machine as claimed in claim 1, characterized in that: An infrared ranging sensor is also fixedly arranged on the bottom side of the adsorption head, which is used to sense the distance between the adsorption head and the material, and transmit the sensing signal to the main controller to control the operation of the first upper and lower driving cylinders and the vacuum generator.
5. The FPC double-track fully automatic loading and unloading machine according to any one of claims 1 to 4, characterized in that: The rear portion of the movable seat passes through the movable through hole; the first up and down driving cylinder is inverted, and the output shaft of the first up and down driving cylinder is fixedly connected to the rear portion of the movable seat to drive the movable seat to move up and down.
Citation Information
Patent Citations
Driving load integrated plate loading and unloading machine
CN213264621U