Pin inserting jig of ceramic substrate
By designing a pin fixture for ceramic substrates, the automatic alignment and fixed connection between the pins and the ceramic substrates are achieved by using a gravity frame and an extruded column, the problems of low pin welding efficiency and poor stability in the prior art are solved, and the yield rate is improved.
Patent Information
- Application Number
- CN202421782123.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-26
AI Technical Summary
In the prior art, the soldering connection of the pin and the ceramic substrate needs to be manually corresponded one by one, which is inefficient and can easily lead to the skew of the pin, resulting in the inability to use the ceramic substrate and the yield rate is reduced.
A pin fixture for ceramic substrates is designed, including a base plate, a base plate, a substrate limit frame, a pin limit mechanism and a pin extrusion mechanism. Through the pressing of the gravity frame and the extrusion column, automatic alignment and fixed connection between the pins and the ceramic substrate is achieved.
The pin welding efficiency is improved, the stability and correct alignment of the pins are ensured, the errors in manual operation are reduced, and the yield rate of the ceramic substrate is improved.
Smart Images

Figure CN222884900U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic substrate pin insertion, in particular to a ceramic substrate pin insertion fixture. Background Art
[0002] Ceramic substrate refers to a special process board in which copper foil is directly bonded to the surface of alumina or aluminum nitride ceramic substrate at high temperature. The ultra-thin composite substrate has excellent electrical insulation performance, high thermal conductivity, excellent soft solderability and high adhesion strength, and can be etched with various patterns like PCB boards. The ceramic substrate can also be soldered to connect multiple pins and pins like PCB boards.
[0003] When the existing pins and ceramic substrates are soldered, the staff is required to manually connect each pin to the ceramic substrate one by one. This connection method is not only inefficient, but also causes the soldering connection between the pins and the ceramic substrate to be skewed, ultimately rendering the entire ceramic substrate unusable and reducing its yield rate. Therefore, in order to solve the above problems, we propose a pin fixture for ceramic substrates. Utility Model Content
[0004] The purpose of the utility model is to provide a pin fixture for a ceramic substrate to solve the problem that when the existing pins and ceramic substrates are soldered together as mentioned in the background technology, the staff is required to manually connect each pin to the ceramic substrate one by one. This connection method is not only inefficient, but also causes the soldering connection between the pins and the ceramic substrate to be skewed, which ultimately makes the entire ceramic substrate unusable and reduces the yield rate.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pin fixture for a ceramic substrate, comprising a base plate, the upper end of the base plate is plugged and connected with a base plate, the upper end of the base plate is plugged and connected with a substrate limiting frame, the upper end of the substrate limiting frame is plugged and connected with a pin limiting mechanism, and the upper end of the pin limiting mechanism is plugged and connected with a pin extrusion mechanism;
[0006] The pin extrusion mechanism comprises a gravity frame, and a plurality of extrusion columns are movably penetrated on both the front and rear sides of the upper end of the gravity frame, and a plurality of gravity blocks are movably arranged and connected at the lower end of the middle of the gravity frame, and guide columns are fixedly connected at the four end corners of the upper end of the gravity block, and the guide columns are vertically penetrated on the end surface of the gravity frame, and two insertion columns B are fixedly connected on both the front and rear sides of the lower end of the guide columns;
[0007] The pin limiting mechanism includes a pin limiting frame, and a plurality of pin blocks are fixedly connected through the front and rear sides of the upper end of the pin limiting frame, and long pin holes are penetrated on both sides of the inside of the pin blocks, and pins are inserted in the long pin holes. The four end corners of the lower end of the pin limiting frame are fixedly connected with transverse connecting columns, and the lower ends of the four transverse connecting columns are movably connected with movable plates.
[0008] Preferably, cylindrical through holes are provided at the four end corners of the movable plate, and snap-in strips are fixedly connected on both sides of the cylindrical through holes. The transverse connecting column is inserted into the cylindrical through holes, and snap-in grooves are provided on both sides of the transverse connecting column, and one of the snap-in strips is transversely inserted into the snap-in groove on the same side.
[0009] Preferably, the pin limiting frame is penetrated by a plurality of short pin holes, and the short pin holes and the long pin holes inside the pin block are arranged in one-to-one correspondence.
[0010] Preferably, both the front and rear sides of the upper end of the pin limiting frame are penetrated with insertion holes, and the insertion column B is inserted and matched with the insertion hole on the pin limiting frame.
[0011] Preferably, slots are provided at the four end corners on the upper end of the base plate, and insertion columns A are fixedly connected to the four end corners on the lower end of the pin limiting frame, and the insertion columns A are inserted and matched with the slots on the base plate.
[0012] Preferably, a plurality of protruding blocks are arranged and fixedly connected on both the front and rear sides of the upper end of the substrate limiting frame.
[0013] Preferably, two limiting columns are fixedly connected to the four directions of the upper end surface of the base plate, the base plate is inserted into the eight limiting columns, and the upper ends of both sides of the base plate are fixedly connected to grabbing handles.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model is installed on the pin limiting mechanism through the cooperation of the integral pin squeezing mechanism, wherein the gravity block is made of heavy metal material, and the gravity block falls downward, and its own gravity presses on the ceramic substrate in the base plate, so as to realize the squeezing and fixing of the integral ceramic substrate, and at the same time, the squeezing column on the gravity frame also has a tendency to press the pin downward. When the integral pin limiting mechanism is stably assembled on the substrate limiting frame, the user pushes the integral movable plate so that the clamping strip on the other side of the cylindrical through hole is inserted into the clamping groove on the other side of the horizontal connecting column. This operation makes the short pin hole and the long pin hole aligned, and the pin is disengaged downward from the long pin hole in the pin block;
[0016] 2. In the present invention, the lower end of the pin is finally in contact with the ceramic substrate under the pressure of the overall gravity frame and the extrusion column. Compared with the existing method of welding the pins to the ceramic substrate one by one, the above arrangement and operation not only improves the welding efficiency of the pins, but also further improves the stability of the pin insertion by the arrangement of the long pin hole and the short pin hole in the pin block. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0018] Figure 2 It is an exploded view of the main components of the utility model;
[0019] Figure 3 This is a bottom-up stereoscopic diagram of the pin extrusion mechanism and the pin limiting mechanism in the utility model;
[0020] Figure 4 It is an enlarged view of the three-dimensional structure at A in the utility model;
[0021] Figure 5 For this utility model Figure 4 Front view cross-section of the three-dimensional structure.
[0022] In the figure: 1. base plate; 2. base plate; 3. limit column; 4. base plate limit frame; 5. pin limit mechanism; 501. pin limit frame; 502. plug-in column A; 503. pin block; 504. movable plate; 505. horizontal connecting column; 506. short hole for pin; 507. cylindrical through hole; 508. long hole for pin; 509. snap-in strip; 510. snap-in groove; 6. pin extrusion mechanism; 601. gravity frame; 602. extrusion column; 603. guide column; 604. plug-in column B; 605. gravity block; 7. grab handle; 8. pin; 9. raised block; 10. slot. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0024] See also Figures 1 to 5The utility model provides an embodiment: a pin fixture for a ceramic substrate, comprising a base plate 1, the upper end of the base plate 1 is plugged and connected with a base plate 2, the upper end of the base plate 2 is plugged and connected with a substrate limiting frame 4, the upper end of the substrate limiting frame 4 is plugged and connected with a pin limiting mechanism 5, the upper end of the pin limiting mechanism 5 is plugged and connected with a pin extrusion mechanism 6, wherein the pin extrusion mechanism 6 comprises a gravity frame 601, the front and rear sides of the upper end of the gravity frame 601 are movably penetrated with a plurality of extrusion columns 602, the lower end of the middle of the gravity frame 601 is movably arranged and connected with a plurality of gravity blocks 605, the four end corners of the upper end of the gravity block 605 are fixedly connected with guide columns 603, the guide columns 603 are vertically penetrated on the end surface of the gravity frame 601, and the front and rear sides of the lower end of the guide columns 603 are fixedly connected with two plug-in columns B604;
[0025] The pin limiting mechanism 5 comprises a pin limiting frame 501, and a plurality of pin blocks 503 are fixedly connected through the front and rear sides of the upper end of the pin limiting frame 501, and pin long holes 508 are penetrated on both sides of the inner part of the pin blocks 503, and pins 8 are inserted into the long pin holes 508, and the four end corners of the lower end of the pin limiting frame 501 are fixedly connected with transverse connecting columns 505, and the lower ends of the four transverse connecting columns 505 are movably connected with movable plates 504, and the four end corners of the movable plate 504 are penetrated with cylindrical through holes 507, and the two sides of the inner part of the cylindrical through holes 507 are fixedly connected with clamping strips 509, and the transverse connecting column 505 is inserted into the cylindrical through holes 507, and the two sides of the transverse connecting column 505 are provided with clamping grooves 510, and one of the clamping strips 509 is horizontally inserted into the clamping groove 510 on the same side;
[0026] By fixing two limit columns 3 on the four directions of the upper end surface of the base plate 1, the base plate 2 is inserted into the eight limit columns 3. When in use, the base plate 2 is first placed between the eight limit columns 3, and the limit columns 3 limit the overall base plate 2. A substrate limit frame 4 is provided at the upper end of the base plate 2, wherein a plurality of protrusions 9 are arranged and fixedly connected on the front and rear sides of the upper end of the substrate limit frame 4. The provision of the protrusions 9 not only limits the overall substrate limit frame 4 on the base plate 1, but also limits the ceramic substrate placed in the substrate limit frame 4.
[0027] A plurality of short pin holes 506 are provided through the pin limit frame 501, and the short pin holes 506 and the long pin holes 508 inside the pin block 503 are arranged one by one. Insertion holes are provided through the front and rear sides of the upper end of the pin limit frame 501, and the insertion column B604 is inserted and matched with the insertion hole on the pin limit frame 501. Slots 10 are provided at the four end corners of the upper end of the base plate 1, and the four end corners of the lower end of the pin limit frame 501 are fixedly connected with the insertion column A502, and the insertion column A502 is inserted and matched with the slot 10 on the base plate 1;
[0028] When the whole pin limiting mechanism 5 is placed on the substrate limiting frame 4, the insertion columns A502 at the four end corners of the lower end of the pin limiting frame 501 are inserted and matched with the slots 10 on the base plate 1. At this time, the pin long holes 508 inside the multiple pin blocks 503 on the pin limiting frame 501 are inserted with the pins 8, and one of the two clamping strips 509 inside the cylindrical through hole 507 is inserted into the clamping groove 510. Then, the two short pin holes 506 and the two long pin holes 508 in the pin block 503 are staggered, and the movable plate 504 can support the pins 8 to prevent the long pin holes 508 from falling off;
[0029] Then, the whole plug pin extrusion mechanism 6 is installed on the plug pin limiting mechanism 5, wherein the gravity block 605 is made of heavy metal material, and the gravity block 605 falls downward, and its own gravity presses on the ceramic substrate in the base plate 2, so as to realize the extrusion and fixation of the whole ceramic substrate, and at the same time, the extrusion column 602 on the gravity frame 601 also has a tendency to press the plug pin 8 downward. When the whole plug pin limiting mechanism 5 is stably assembled on the substrate limiting frame 4, the user pushes the whole movable plate 504, so that the clamping strip 509 on the other side of the cylindrical through hole 507 is inserted into the clamping groove 510 on the other side of the horizontal connecting column 505. This operation The operation makes the short pin hole 506 and the long pin hole 508 aligned, and the pin 8 is disengaged downward from the long pin hole 508 in the pin block 503, and under the pressure of the overall gravity frame 601 and the extrusion column 602, the lower end of the pin 8 finally contacts the ceramic substrate. Compared with the existing method of welding the pins 8 to the ceramic substrate one by one, the above setting and operation are compared with the existing method of welding the pins 8 to the ceramic substrate one by one. The plurality of pins 8 contact the ceramic substrate at the same time through the movement of the movable plate 504. This setting not only improves the welding efficiency of the pins 8, but also the setting of the long pin hole 508 in the pin block 503 and the setting of the short pin hole 506 further improve the stability of the insertion of the pin 8;
[0030] The entire pin fixture is placed in a soldering furnace, and the high temperature of the soldering furnace is used to melt the solder paste on the ceramic substrate, and the solder paste applied to the lower end of the pin 8 is also melted, so that the pin 8 and the ceramic substrate are finally welded and fixedly connected. After the soldering furnace is heated, the entire device is taken out of the soldering furnace, and the base plate 2 is configured as a mesh structure, which enables the base plate 2 itself to have a ventilation and cooling function. The upper ends of both sides of the base plate 2 are fixedly connected with grabbing handles 7. At the same time, the grabbing handles 7 are taken to separate the entire base plate 2 and the base plate 1, thereby further improving the cooling effect of the ceramic substrate on the base plate 2.
[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A pin fixture for a ceramic substrate, comprising a base plate (1), characterized in that: The upper end of the base plate (1) is plugged and connected to a base plate (2), the upper end of the base plate (2) is plugged and connected to a substrate limiting frame (4), the upper end of the substrate limiting frame (4) is plugged and connected to a pin limiting mechanism (5), and the upper end of the pin limiting mechanism (5) is plugged and connected to a pin squeezing mechanism (6); The pin extrusion mechanism (6) comprises a gravity frame (601), a plurality of extrusion columns (602) are movably penetrated on both the front and rear sides of the upper end of the gravity frame (601), a plurality of gravity blocks (605) are movably arranged and connected at the lower end in the middle of the gravity frame (601), a guide column (603) is fixedly connected at the four end corners of the upper end of the gravity block (605), the guide column (603) vertically penetrates the end surface of the gravity frame (601), and two insertion columns B (604) are fixedly connected at both the front and rear sides of the lower end of the guide column (603); The pin limiting mechanism (5) comprises a pin limiting frame (501), a plurality of pin blocks (503) are fixedly connected to the front and rear sides of the upper end of the pin limiting frame (501), pin long holes (508) are provided on both sides of the inside of the pin blocks (503), and pins (8) are inserted into the long pin holes (508), and transverse connecting columns (505) are fixedly connected to the four end corners of the lower end of the pin limiting frame (501), and the lower ends of the four transverse connecting columns (505) are movably connected to movable plates (504).
2. The pin fixture for ceramic substrate according to claim 1, characterized in that: The four end corners of the movable plate (504) are penetrated by cylindrical through holes (507), and both sides of the cylindrical through holes (507) are fixedly connected with clamping strips (509), and the transverse connecting column (505) is inserted into the cylindrical through holes (507), and both sides of the transverse connecting column (505) are provided with clamping grooves (510), and one of the clamping strips (509) is transversely inserted into the clamping groove (510) on the same side.
3. The pin insertion fixture for a ceramic substrate according to claim 2, characterized in that: The insertion pin limiting frame (501) is provided with a plurality of short insertion pin holes (506) penetrating therethrough, and the short insertion pin holes (506) and the long insertion pin holes (508) inside the insertion pin block (503) are arranged in a one-to-one correspondence.
4. The pin fixture for ceramic substrate according to claim 3, characterized in that: Insertion holes are provided on both the front and rear sides of the upper end of the insertion pin limiting frame (501), and the insertion column B (604) is inserted and matched with the insertion hole on the insertion pin limiting frame (501).
5. The pin insertion fixture for a ceramic substrate according to claim 4, characterized in that: The four end corners of the upper end of the base plate (1) are each provided with a slot (10), and the four end corners of the lower end of the pin limiting frame (501) are each fixedly connected with an insertion column A (502), and the insertion column A (502) and the slot (10) on the base plate (1) are inserted and matched.
6. The pin fixture for ceramic substrate according to claim 1, characterized in that: A plurality of protruding blocks (9) are arranged and fixedly connected on both the front and rear sides of the upper end of the substrate limiting frame (4).
7. The pin insertion fixture for a ceramic substrate according to claim 1, characterized in that: Two limit columns (3) are fixedly connected to the four directions of the upper end surface of the base plate (1), the base plate (2) is inserted into the eight limit columns (3), and the upper ends of both sides of the base plate (2) are fixedly connected to grabbing handles (7).