Copper wire cooling machine with wiping structure
By adopting a synchronous cooling method of water-cooling and air-cooling in the copper wire cooler, and combining components such as brushes, wiper rings and wipe cotton to remove surface coolant, the problems of slow cooling speed and coolant adhesion of traditional air-cooling are solved, and faster and higher quality copper wire cooling and coating effects are achieved.
Patent Information
- Application Number
- CN202420856807.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The traditional copper wire cooling device adopts air cooling method, and the cooling speed is slow, which causes the copper wire to easily deform when curled, which reduces the quality of the copper wire. At the same time, a large amount of coolant adheres to the surface of the copper wire after cooling, which easily oxidizes and affects the coating and quality.
A copper wire cooler with a wipe structure is designed, which is cooled by synchronous water cooling and air cooling, and the coolant on the surface of the copper wire is removed through components such as brushes, wiper rings and wipe cotton, and the surface is blow-dryed and wiped with blower and air-exporting nozzle.
Faster copper wire cooling is achieved, reducing deformation risk, and protecting the surface of copper wire by effectively removing coolant and impurities, improving the quality of copper wire and post-coating effect.
Smart Images

Figure CN222890326U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper wire cooling, in particular to a copper wire cooling machine with a wiping structure. Background Art
[0002] Copper wire refers to wire drawn from hot-rolled copper rods without annealing (but smaller wires may require intermediate annealing), which can be used for weaving mesh, cables, copper brush filters, etc.
[0003] At present, when traditional copper wire is produced, the copper wire is first heated, and the heated copper wire begins to pass through the wire drawing plate, and the copper wire begins to be processed into the required size by the wire drawing plate. The drawn copper wire needs to be annealed and cooled. Since most of the current cooling devices use air cooling to cool it, and the cooling speed of air cooling is slow, the copper wire is prone to deformation when it is rolled up, which reduces the quality of the copper wire.
[0004] The patent document with patent number CN215314768U includes a cooling box, which is cylindrical and has an open structure on its upper surface. A fixing frame is installed on the bottom of the cooling box, a heat dissipation fan is installed on the bottom of the fixing frame, and a heat dissipation plate is installed on the outer surface of the fixing frame; a first transmission roller is installed inside the cooling box through an elastic rod, a wire drawing plate and a second transmission roller are installed at the opening of the cooling box, and an eye mold is provided on the surface of the wire drawing plate. The beneficial effects are: the cooling liquid inside the cooling box can cool down the copper wire, and the cooling effect is good; the elasticity of the elastic rod is used to make the first transmission roller assist the copper wire in conveying, so that the copper wire conveying is more stable; the heat dissipation fan and the heat dissipation plate are used to diffuse the temperature and cool down the liquid inside the cooling box.
[0005] The above patent adopts structures such as a cooling box, a water pump and a water pipe to achieve water cooling of the copper wire after drawing, and starts cooling the coolant through a heat dissipation fan. Although the cooling effect of the device through water cooling is better than that of traditional air cooling, the device does not treat the surface of the copper wire after cooling the copper wire, resulting in a large amount of coolant adhering to the surface of the copper wire. As time goes by, the adhered coolant is not only easy to adhere to dust in the air, but also easy to oxidize the copper wire, which will affect the later coating of the copper wire, thereby reducing the quality problem of the copper wire. Utility Model Content
[0006] In view of the deficiencies in the prior art, the utility model provides a copper wire cooler with a wiping structure, which solves the problems mentioned in the background technology.
[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] A copper wire cooler with a wiping structure comprises a cooling box; a feeding hole and a discharging hole are respectively arranged at both ends of the cooling box; a pre-cooling component is installed in the inner cavity of the cooling box and at the feeding hole; an auxiliary cooling component is installed in the inner cavity of the cooling box and at one side of the pre-cooling component; a driving component is installed in the inner cavity of the cooling box and at one end of the auxiliary cooling component; a wiping liquid removal component is installed in the inner cavity of the cooling box and at one side of the driving component; the wiping liquid removal component comprises a long rod; the inner cavity of the cooling box and at one side of the discharging hole A long rod is fixedly connected to the side, a wiping ring is fixedly connected to the top of the long rod, wiping cotton is placed in the inner cavity of the wiping ring, an air removal ring is fixedly connected to the top of the long rod and located on one side of the wiping ring, air removal nozzles are fixedly connected at equal intervals on the inner circumference of the air removal ring, the top of the long rod is located on the wiper ring, the middle part of the wiper ring is fixedly connected to soft rubber, the middle part of the soft rubber is provided with an insertion hole, the top of the long rod and located on one side of the wiper ring is fixedly connected to a brush ring, and a brush is fixedly connected to the inner cylindrical surface of the brush ring.
[0009] Furthermore, the wiping and liquid removing assembly also includes a blower, and the blower is fixedly connected to one side of the outer surface of the cooling box, and the output end of the blower is connected to a three-way pipe, one end of the three-way pipe is connected to the inner cavity of the air ring through a first air pipe, and the other end of the three-way pipe is connected to the inner cavity of the bellows through a second air pipe, and air nozzles are fixedly connected to the bottom surface of the bellows at equal intervals, and the top surface of the bellows is connected to the inner cavity of the cooling box through a bent rod.
[0010] Furthermore, the precooling assembly includes a submersible pump and a spray ring. The submersible pump is fixedly connected to the bottom of the inner cavity of the cooling box, and the output end of the submersible pump is connected to the spray ring through a drain pipe. The inner cavity of the cooling box and one side of the feed hole is fixedly connected to the spray ring, and the inner surface of the spray ring is fixedly connected with spray heads at equal intervals.
[0011] Furthermore, the auxiliary cooling assembly includes a support plate, a first auxiliary wheel and a second auxiliary wheel. The bottom surface of the cooling box inner cavity is respectively fixedly connected to the first auxiliary wheel and the second auxiliary wheel. The upper part of the cooling box inner cavity is fixedly connected to the support plate, and the top surface of the support plate is fixedly connected to the routing wheel.
[0012] Furthermore, the driving assembly includes a driving motor and a fixed plate, the inner cavity of the cooling box is fixedly connected to the fixed plate, the top surface of the fixed plate is fixedly connected to a U-shaped frame, the middle part of the U-shaped frame is rotatably connected to a driving wheel via a driving shaft, one side of the cooling box is fixedly connected to the driving motor, the output shaft end of the driving motor passes through the cooling box and is fixedly connected to the driving shaft, the top surface of the fixed plate and one side of the U-shaped frame is fixedly connected to an L-shaped rod, one side of the L-shaped rod is fixedly connected to a damping rod, and one end of the damping rod is fixedly connected to a pressure wheel.
[0013] Furthermore, a wire drawing plate is fixedly connected to one side of the cooling box and located on the side of the feed hole by bolts, and a wire drawing hole is arranged in the middle of the wire drawing plate.
[0014] Furthermore, heat dissipation fins are fixedly connected to both sides of the lower portion of the outer surface of the cooling box.
[0015] The utility model provides a copper wire cooler with a wiping structure. Compared with the prior art, it has the following beneficial effects:
[0016] 1. The preliminary cooling of the copper wire after drawing is achieved through the cooperation of the bellows, air nozzles and blowers in the pre-cooling component and the wiping and liquid removal component, and the cooling method adopts water cooling and air cooling synchronously;
[0017] 2. Through the cooperation of the first auxiliary wheel, the second auxiliary wheel and the wire routing wheel in the auxiliary cooling assembly, the initially cooled copper wire is sent to the bottom of the cooling box and immersed in the coolant in the cooling box to cool it;
[0018] 3. The coolant in the cooling box begins to be cooled through the heat dissipation fins;
[0019] 4. Through the cooperation of the brush and the wiper ring in the wiping and liquid removal component, the water on the surface of the copper wire after cooling is removed. After the water is removed, the copper wire will enter the air ring, and the blower will cooperate with the air ring to blow dry the surface of the copper wire. After drying, the surface of the copper wire will be wiped with the wiping cotton. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 The utility model overall structure schematic diagram is shown;
[0022] Figure 2 Another structural diagram of the utility model is shown;
[0023] Figure 3 The utility model is shown as a schematic diagram of the overall partial cross-sectional structure;
[0024] Figure 4 It shows a schematic structural diagram of the utility model from another perspective of the overall partial section;
[0025] Figure 5The schematic diagram of the structure of the drive assembly of the utility model is shown;
[0026] Figure 6 A schematic diagram of the partial cross-sectional structure of the wiping and liquid removal component of the utility model is shown;
[0027] As shown in the figure: 1. Cooling box; 2. Feed hole; 3. Discharge hole; 4. Precooling assembly; 41. Submersible pump; 42. Spray ring; 43. Drain pipe; 44. Spray head; 5. Auxiliary cooling assembly; 51. Support plate; 52. First auxiliary wheel; 53. Second auxiliary wheel; 54. Cable wheel; 6. Drive assembly; 61. Drive motor; 62. Fixing plate; 63. U-shaped frame; 64. Drive shaft; 65. Drive wheel; 66. L-shaped rod; 67. Damping rod; 68. Pressure Wheel; 7, wiping and liquid removal component; 71, long rod; 72, wiping ring; 73, wiping cotton; 74, air ring; 75, air nozzle; 76, wiper ring; 77, soft rubber; 78, insertion hole; 79, brush ring; 710, brush; 711, blower; 712, three-way pipe; 713, first air pipe; 714, second air pipe; 715, bellows; 716, air nozzle; 717, bent rod; 8, drawing plate; 9, drawing hole; 10, heat sink fin. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Embodiment 1
[0029] In order to solve the technical problems in the background technology, the following copper wire cooler with a wiping structure is provided:
[0030] Combination Figure 1-Figure 6As shown, the copper wire cooler with a wiping structure provided by the utility model comprises a cooling box 1; a feeding hole 2 and a discharging hole 3 are respectively arranged at both ends of the cooling box 1; a pre-cooling component 4 is installed in the inner cavity of the cooling box 1 and located at the feeding hole 2; an auxiliary cooling component 5 is installed in the inner cavity of the cooling box 1 and located at one side of the pre-cooling component 4; a driving component 6 is installed in the inner cavity of the cooling box 1 and located at one end of the auxiliary cooling component 5; a wiping liquid removal component 7 is installed in the inner cavity of the cooling box 1 and located at one side of the driving component 6; the wiping liquid removal component 7 comprises a long rod 71, and the inner cavity of the cooling box 1 and located at one side of the discharging hole 3 are fixedly connected to the wiping liquid removal component 7; A long rod 71 is connected, a wiping ring 72 is fixedly connected to the top surface of the long rod 71, a wiping cotton 73 is placed in the inner cavity of the wiping ring 72, an air removal ring 74 is fixedly connected to the top surface of the long rod 71 and located on one side of the wiping ring 72, and air removal nozzles 75 are fixedly connected to the inner circumferential surface of the air removal ring 74 at equal intervals, a wiper ring 76 is located on the top surface of the long rod 71, and a soft rubber 77 is fixedly connected to the middle part of the wiper ring 76, and an insertion hole 78 is provided in the middle part of the soft rubber 77, a brush ring 79 is fixedly connected to the top surface of the long rod 71 and located on one side of the wiper ring 76, and a brush 710 is fixedly connected to the inner cylindrical surface of the brush ring 79.
[0031] By cooperating with the brush 710 and the wiper ring 76 in the wiping and liquid removal assembly 7, water on the surface of the copper wire after cooling is removed. The copper wire after water is removed will enter the air ring 74, and the surface of the copper wire 74 will be blown dry by the blower 711 in cooperation with the air ring. After drying, the surface of the copper wire will be wiped by the wiping cotton 73.
[0032] In this embodiment, a wire drawing plate 8 is fixedly connected to one side of the cooling box 1 and located on the side of the feed hole 2 by bolts, and a wire drawing hole 9 is provided in the middle of the wire drawing plate 8; heat dissipation fins 10 are fixedly connected to both sides of the lower part of the outer surface of the cooling box 1.
[0033] The cooling fins 10 are used to cool the coolant in the cooling box 1 . Embodiment 2
[0034] like Figure 1-Figure 6 As shown, based on the above embodiment, this embodiment further provides the following contents:
[0035] The wiping and liquid removing component 7 also includes a blower 711, and the blower 711 is fixedly connected to one side of the outer surface of the cooling box 1, and the output end of the blower 711 is connected to a three-way pipe 712, one end of the three-way pipe 712 is connected to the inner cavity of the air ring 74 through a first air pipe 713, and the other end of the three-way pipe 712 is connected to the inner cavity of the bellows 715 through a second air pipe 714, and the bottom surface of the bellows 715 is fixedly connected with air nozzles 716 at equal intervals, and the top surface of the bellows 715 is connected to the inner cavity of the cooling box 1 through a bent rod 717; the precooling component 4 includes a submersible pump 41 and a spray ring 42, the bottom of the inner cavity of the cooling box 1 is fixedly connected with the submersible pump 41, the output end of the submersible pump 41 is connected to the spray ring 42 through a drain pipe 43, the inner cavity of the cooling box 1 and one side of the feed hole 2 is fixedly connected with the spray ring 42, and the inner surface of the spray ring 42 is fixedly connected with spray heads 44 at equal intervals. The auxiliary cooling assembly 5 includes a support plate 51, a first auxiliary wheel 52 and a second auxiliary wheel 53. The bottom surface of the inner cavity of the cooling box 1 is fixedly connected with the first auxiliary wheel 52 and the second auxiliary wheel 53 respectively. The upper part of the inner cavity of the cooling box 1 is fixedly connected with the support plate 51, and the top surface of the support plate 51 is fixedly connected with the routing wheel 54.
[0036] Through the cooperation between the pre-cooling component 4 and the bellows 715, the air nozzle 716 and the blower 711 in the wiping and liquid removal component 7, the copper wire after drawing is initially cooled, and the cooling method adopts water cooling and air cooling simultaneously. Embodiment 3
[0037] like Figure 1-Figure 6 As shown, based on the above embodiment, this embodiment further provides the following contents:
[0038] The driving assembly 6 includes a driving motor 61 and a fixed plate 62. The inner cavity of the cooling box 1 is fixedly connected to the fixed plate 62, the top surface of the fixed plate 62 is fixedly connected to a U-shaped frame 63, the middle part of the U-shaped frame 63 is rotatably connected to a driving wheel 65 through a driving shaft 64, one side of the cooling box 1 is fixedly connected to the driving motor 61, the output shaft end of the driving motor 61 passes through the cooling box 1 and is fixedly connected to the driving shaft 64, the top surface of the fixed plate 62 and located on one side of the U-shaped frame 63 is fixedly connected to an L-shaped rod 66, one side of the L-shaped rod 66 is fixedly connected to a damping rod 67, and one end of the damping rod 67 is fixedly connected to a pressure wheel 68.
[0039] Through the cooperation between the driving wheel 65 and the pressure wheel 68 in the driving assembly 6, the copper wire is clamped and fixed, and then, under the action of the driving motor 61, the copper wire is driven to move to achieve wire drawing and cooling.
[0040] The working principle and use process of this utility model:
[0041] In use:
[0042] First, one end of the copper wire to be processed passes through the external heating device, and then passes through the drawing hole 9 in the drawing plate 8. At this time, the copper wire will be inserted into the cooling box 1 from the feeding hole 2. At this time, the copper wire will pass through the spray ring 42, and then pass through the wire wheel, the first auxiliary wheel 52 and the second auxiliary wheel 53. After passing through, the copper wire will pass through the middle of the pressure wheel 68 and the driving wheel 65, and then pass through the brush ring 79, the insertion hole 78, the air ring 74 and the middle of the wiping cotton 73. After passing through, it will pass out of the cooling box 1 from the discharge hole 3 and connect with the external winder;
[0043] During operation, first, the copper wire is driven to move by starting the driving motor 61 and the external traction machine. When the copper wire passes through the heating device, the copper wire will be heated to the specified temperature. At this time, when the copper wire passes through the wire drawing hole 9, it is drawn into the required diameter by the wire drawing plate 8. After the wire drawing is formed, the blower 711 and the submersible pump 41 are started. When the submersible pump 41 is working, the coolant in the cooling box 1 is pumped into the spray ring 42, and sprayed in and out from the spray head 44, and the sprayed coolant begins to preliminarily cool the copper wire after the wire drawing. At the same time, when the blower is working, the outside air is pumped into the bellows 715. At this time, the copper wire is cooled by the air nozzle 716 at the bottom of the bellows 715. After the preliminary cooling, the copper wire will be immersed in the coolant through the cooperation of the wire drawing wheel 54 and the first auxiliary wheel 52, and then it will be cooled. After cooling, it will be cooled by the second auxiliary wheel 5 3 and the driving wheel 65, the cooled copper wire is pulled out of the coolant and transferred to the middle part of the brush ring 79. At this time, the brush 710 in the brush ring 79 begins to remove the excess coolant adhering to the surface, and can also remove impurities adhering to the surface. At this time, the copper wire will enter the insertion hole 78. At this time, the coolant adhering to the surface but not completely cleaned begins to be completely cleaned through the soft rubber 77. The cleaned copper wire will enter the air ring 74. When the blower 711 is working, part of the wind will enter the air ring 74, and the air nozzle 75 on the air ring 74 will start to dry the surface of the copper wire to clean the excess water vapor. After cleaning, the copper wire will enter the wiping cotton 73. Through the contact between the copper wire and the surface of the wiping cotton 73, the surface of the copper wire can be wiped, and the water stains or adhered dust generated after the coolant is dried are wiped. Finally, the copper wire is discharged from the discharge hole 3 and is rolled up.
[0044] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0045] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A copper wire cooler with a wiping structure, characterized in that: The invention comprises a cooling box (1); a feed hole (2) and a discharge hole (3) are respectively arranged at both ends of the cooling box (1); a precooling component (4) is installed in the inner cavity of the cooling box (1) and located at the feed hole (2); an auxiliary cooling component (5) is installed in the inner cavity of the cooling box (1) and located at one side of the precooling component (4); a driving component (6) is installed in the inner cavity of the cooling box (1) and located at one end of the auxiliary cooling component (5); and a wiping liquid removal component (7) is installed in the inner cavity of the cooling box (1) and located at one side of the driving component (6); The wiping and liquid removal assembly (7) comprises a long rod (71), the inner cavity of the cooling box (1) and located on one side of the discharge hole (3) being fixedly connected to the long rod (71), the top surface of the long rod (71) being fixedly connected to a wiping ring (72), the inner cavity of the wiping ring (72) being provided with wiping cotton (73), the top surface of the long rod (71) and located on one side of the wiping ring (72) being fixedly connected to an air-release ring (74), and the inner circumferential surface of the air-release ring (74) being provided with a wiping cotton (73). Air discharge nozzles (75) are fixedly connected at equal intervals, the top surface of the long rod (71) is located on a wiper ring (76), the middle of the wiper ring (76) is fixedly connected to a soft rubber (77), the middle of the soft rubber (77) is provided with an insertion hole (78), the top surface of the long rod (71) is located on one side of the wiper ring (76) and is fixedly connected to a brush ring (79), and the inner cylindrical surface of the brush ring (79) is fixedly connected to a brush (710).
2. The copper wire cooler with a wiping structure according to claim 1, characterized in that: The wiping and liquid removing assembly (7) further comprises a blower (711), one side of the outer surface of the cooling box (1) is fixedly connected to the blower (711), the output end of the blower (711) is connected to a three-way pipe (712), one end of the three-way pipe (712) is connected to the inner cavity of the air outlet ring (74) via a first air outlet pipe (713), the other end of the three-way pipe (712) is connected to the inner cavity of the bellows (715) via a second air outlet pipe (714), the bottom surface of the bellows (715) is fixedly connected to air outlet nozzles (716) at equal intervals, and the top surface of the bellows (715) is connected to the inner cavity of the cooling box (1) via a bent rod (717).
3. The copper wire cooler with a wiping structure according to claim 2, characterized in that: The precooling assembly (4) comprises a submersible pump (41) and a spray ring (42); the bottom of the inner cavity of the cooling box (1) is fixedly connected to the submersible pump (41); the output end of the submersible pump (41) is connected to the spray ring (42) via a drain pipe (43); the inner cavity of the cooling box (1) is fixedly connected to the spray ring (42) at one side of the feed hole (2); and the inner surface of the spray ring (42) is fixedly connected to spray heads (44) at equal intervals.
4. The copper wire cooler with a wiping structure according to claim 3, characterized in that: The auxiliary cooling assembly (5) comprises a support plate (51), a first auxiliary wheel (52) and a second auxiliary wheel (53); the bottom surface of the inner cavity of the cooling box (1) is fixedly connected to the first auxiliary wheel (52) and the second auxiliary wheel (53), respectively; the upper part of the inner cavity of the cooling box (1) is fixedly connected to the support plate (51); and the top surface of the support plate (51) is fixedly connected to the routing wheel (54).
5. The copper wire cooler with a wiping structure according to claim 4, characterized in that: The driving assembly (6) comprises a driving motor (61) and a fixing plate (62); the inner cavity of the cooling box (1) is fixedly connected to the fixing plate (62); the top surface of the fixing plate (62) is fixedly connected to a U-shaped frame (63); the middle part of the U-shaped frame (63) is rotatably connected to a driving wheel (65) via a driving shaft (64); one side of the cooling box (1) is fixedly connected to the driving motor (61); the output shaft end of the driving motor (61) passes through the cooling box (1) and is fixedly connected to the driving shaft (64); the top surface of the fixing plate (62) and located on one side of the U-shaped frame (63) is fixedly connected to an L-shaped rod (66); one side of the L-shaped rod (66) is fixedly connected to a damping rod (67); one end of the damping rod (67) is fixedly connected to a pressure wheel (68).
6. The copper wire cooler with a wiping structure according to claim 5, characterized in that: A wire drawing plate (8) is fixedly connected to one side of the cooling box (1) and located on the side of the feed hole (2) by means of bolts, and a wire drawing hole (9) is provided in the middle of the wire drawing plate (8).
7. The copper wire cooler with a wiping structure according to claim 6, characterized in that: Heat dissipation fins (10) are fixedly connected to both sides of the lower portion of the outer surface of the cooling box (1).
Citation Information
Patent Citations
Cooling device of copper wire drawing machine
CN215314768U