Automatic magnetic suction cover plate for plate splitting machine

Abstract

The utility model relates to the technical field of plate dividing machines, and discloses an automatic magnetic suction cover plate for a plate dividing machine, which comprises a working table, a right-angle plate frame fixedly connected to the outer side of the working table, a supporting seat fixedly connected to the top of the right-angle plate frame, a positioning pin fixedly connected to the top of the supporting seat, an air cylinder arranged on the outer side of the working table, and a fixing seat arranged on the top of the working table. Four electromagnets are arranged at the top of the fixing base and symmetrically arranged on the two sides of the top of the workbench, a pin hole is formed in the cover plate, and the size of the outer wall of the positioning pin is matched with the size of the inner wall of the pin hole. According to the automatic magnetic suction cover plate for the plate dividing machine, when the workbench returns to the position of the cover plate, the air cylinder falls down, the cover plate falls to the position along the positioning pin, the electromagnet is magnetized, the cover plate is fixed, after cutting of the workbench is completed, the workbench returns to the position of the cover plate, the electromagnet is demagnetized, and the cover plate is jacked up by the air cylinder. Manpower can be saved; and automatic production is realized.

Description

Technical Field

[0001] The utility model relates to the technical field of board splitters, in particular to an automatic magnetic cover plate for a board splitter. Background Art

[0002] A board splitter is a device specially used to split multiple connected circuit boards, metal plates, stone plates or coils into separate boards. In many fields such as electronic manufacturing, metal processing, and building materials processing, board splitters play an important role, greatly improving production efficiency and product quality.

[0003] The panel splitter uses cover plates in the production and processing process. The existing method of installing cover plates is usually done manually. During the operation, good operating efficiency cannot be achieved, and there is a waste of time and manpower. It is time-consuming and requires more human resources, which not only increases production costs, but also limits the pace of the production line moving towards a higher degree of automation. Utility Model Content

[0004] The utility model aims to provide an automatic magnetic cover plate for a plate separator to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic magnetic cover plate for a plate splitter, comprising a workbench, a right-angle plate frame is fixedly connected to the outside of the workbench, a support seat is fixedly connected to the top of the right-angle plate frame, a positioning pin is fixedly connected to the top of the support seat, a cylinder is arranged on the outside of the workbench, a fixed seat is arranged on the top of the workbench, an electromagnet is arranged on the top of the fixed seat, and a cover plate is arranged on the top of the workbench;

[0006] There are four electromagnets, which are symmetrically arranged on both sides of the top of the workbench;

[0007] A pin hole is provided inside the cover plate, and the outer wall size of the positioning pin matches the inner wall size of the pin hole.

[0008] Preferably, the right-angle plate frame and the workbench are fixedly connected by welding to ensure the stability and durability of the structure, thereby solving the problem of low operating efficiency caused by unstable cover plate installation, and reducing the cover plate displacement caused by vibration during the plate separation process by improving the overall rigidity of the device, thereby improving production efficiency and the degree of automation.

[0009] Preferably, a reinforcing rib structure is provided inside the support seat to enhance the load-bearing capacity of the support seat and solve the problem of loosening of the positioning pin due to the weight of the cover plate or the impact force during processing. By enhancing the structural strength of the support seat, the stability of the positioning pin is ensured, thereby improving the accuracy and stability of the cover plate installation.

[0010] Preferably, the locating pin is made of high-hardness alloy material, which improves the wear resistance and corrosion resistance of the locating pin and solves the problem of reduced cover plate installation accuracy caused by wear of the locating pin after long-term use. By selecting high-quality materials, the service life of the locating pin is extended, the maintenance cost is reduced, and the automation level of the equipment is improved.

[0011] Preferably, the cylinder and the workbench are connected by an adjustable bracket, and the position of the cylinder can be adjusted according to the thickness of different types of cover plates, thereby solving the installation compatibility problem caused by different thicknesses of cover plates. By flexibly adjusting the position of the cylinder, fast and accurate installation of cover plates of various specifications can be achieved, thereby improving the flexibility and efficiency of the production line.

[0012] Preferably, a shock-absorbing gasket is provided at the bottom of the fixing seat, which effectively absorbs the vibration generated during the panel separation process, solves the problem of cover panel installation deviation caused by vibration, and ensures the accuracy of cover panel installation by reducing the impact of vibration on the cover panel, thereby improving the continuity and automation level of the panel separation operation.

[0013] Preferably, the electromagnet is connected to the fixing seat by a conductive spring, which ensures that the electromagnet can maintain good conductivity when subjected to slight vibrations, solves the problem of insufficient electromagnet suction caused by poor contact, and improves the reliability and stability of the electromagnet by optimizing the connection method, thereby enhancing the degree of automation of the cover installation.

[0014] Preferably, the edge of the pin hole of the cover plate is provided with a guide bevel to facilitate the quick and accurate insertion of the positioning pin into the pin hole, thereby solving the problem of difficult positioning when manually installing the cover plate, and improving the speed and accuracy of the cover plate installation by simplifying the cover plate installation steps, thereby improving the automated production capacity of the entire panel splitter.

[0015] Preferably, the cover is also provided with a photoelectric sensor for detecting whether the cover is correctly installed. When the cover is correctly installed, the photoelectric sensor sends a signal to control the electromagnet to energize, thereby solving the problem of manual inspection for confirmation of cover installation. By automatically detecting the installation status of the cover, the accuracy and reliability of the cover installation are improved, and the automation function of the equipment is enhanced.

[0016] Preferably, a magnetic material layer matching the electromagnet is provided at the bottom of the cover plate, which enhances the adsorption force of the electromagnet on the cover plate and solves the problem of sliding of the cover plate during the plate separation process. By adding the magnetic material layer, the stability of the cover plate during the processing is ensured, and the working efficiency and automation level of the plate separation machine are improved.

[0017] Compared with the prior art, the utility model provides an automatic magnetic cover plate for a plate separator, which has the following beneficial effects:

[0018] 1. The automatic magnetic cover plate used in the panel separator, when the workbench returns to the cover plate position, the cylinder falls, the cover plate falls to the position along the positioning pin, the electromagnet is magnetized, and the cover plate is fixed. When the workbench is cut, it returns to the cover plate position, the electromagnet is demagnetized, and the cylinder lifts the cover plate. This solution replaces the existing method of manually installing the cover plate, which can save manpower and automate production.

[0019] 2. The automatic magnetic cover for the panel separator uses the principle of magnetic adsorption to achieve fast and easy installation and removal of the cover, thereby effectively solving the problem of low efficiency in the traditional cover installation process, reducing manpower investment, and promoting the production line to develop in a more intelligent direction. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:

[0021] Figure 1 This is a front view of the structure of the utility model;

[0022] Figure 2 This is a left view of the structure of the utility model;

[0023] Figure 3 This is a rear view of the structure of the utility model;

[0024] Figure 4 It is a top view of the structure of the utility model.

[0025] In the figure: 1. workbench; 2. cover plate; 3. positioning pin; 4. right-angle plate frame; 5. support seat; 6. cylinder; 7. fixing seat; 8. electromagnet. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] The utility model provides the following technical solutions:

[0029] Combination Figures 1 to 4 , an automatic magnetic cover plate for a plate splitter, comprising a workbench 1, a right-angle plate frame 4 is fixedly connected to the outside of the workbench 1, a support seat 5 is fixedly connected to the top of the right-angle plate frame 4, a positioning pin 3 is fixedly connected to the top of the support seat 5, a cylinder 6 is arranged on the outside of the workbench 1, a fixed seat 7 is arranged on the top of the workbench 1, an electromagnet 8 is arranged on the top of the fixed seat 7, and a cover plate 2 is arranged on the top of the workbench 1;

[0030] There are four electromagnets 8, which are symmetrically arranged on both sides of the top of the workbench 1;

[0031] A pin hole is provided inside the cover plate 2, and the outer wall size of the positioning pin 3 matches the inner wall size of the pin hole.

[0032] Furthermore, the right-angle plate frame 4 and the workbench 1 are fixedly connected by welding to ensure the stability and durability of the structure, thereby solving the problem of low operating efficiency caused by unstable cover plate installation, and reducing the cover plate displacement caused by vibration during the plate separation process by improving the overall rigidity of the device, thereby improving production efficiency and automation.

[0033] Furthermore, a reinforcing rib structure is provided inside the support seat 5 to enhance the load-bearing capacity of the support seat 5 and solve the problem of loosening of the positioning pin 3 due to the weight of the cover or the impact force during the processing. By enhancing the structural strength of the support seat 5, the stability of the positioning pin 3 is ensured, thereby improving the accuracy and stability of the cover installation.

[0034] Furthermore, the locating pin 3 is made of a high-hardness alloy material, which improves the wear resistance and corrosion resistance of the locating pin 3, solves the problem of reduced installation accuracy of the cover plate 2 caused by wear of the locating pin 3 after long-term use, and by selecting high-quality materials, the service life of the locating pin 3 is extended, the maintenance cost is reduced, and the automation level of the equipment is improved.

[0035] Furthermore, the cylinder 6 is connected to the workbench 1 through an adjustable bracket, and the position of the cylinder 6 can be adjusted according to the thickness of different types of cover plates 2, thereby solving the installation compatibility problem caused by different thicknesses of cover plates. By flexibly adjusting the position of the cylinder 6, fast and accurate installation of cover plates of various specifications can be achieved, thereby improving the flexibility and efficiency of the production line.

[0036] Furthermore, a shock-absorbing gasket is provided at the bottom of the fixing seat 7, which effectively absorbs the vibration generated during the panel separation process, solves the problem of cover panel installation deviation caused by vibration, and ensures the accuracy of cover panel installation by reducing the impact of vibration on the cover panel, thereby improving the continuity and automation level of the panel separation operation.

[0037] Furthermore, the electromagnet 8 is connected to the fixing seat 7 by a conductive spring, which ensures that the electromagnet 8 can still maintain good conductivity when subjected to slight vibrations, thereby solving the problem of insufficient suction of the electromagnet 8 caused by poor contact. By optimizing the connection method, the reliability and stability of the electromagnet 8 are improved, and the degree of automation of the cover installation is enhanced.

[0038] Furthermore, a guiding slope is provided on the edge of the pin hole of the cover plate 2, so as to facilitate the quick and accurate insertion of the positioning pin 3 into the pin hole, thereby solving the problem of difficult positioning when manually installing the cover plate, and improving the speed and accuracy of the cover plate installation by simplifying the cover plate installation steps, thereby improving the automated production capacity of the entire panel splitter.

[0039] Furthermore, the cover 2 is also provided with a photoelectric sensor for detecting whether the cover is correctly installed. When the cover 2 is correctly installed, the photoelectric sensor sends a signal to control the electromagnet 8 to be energized, thereby solving the problem of manual inspection for confirmation of the cover installation. By automatically detecting the installation status of the cover, the accuracy and reliability of the cover installation are improved, and the automation function of the equipment is enhanced.

[0040] Furthermore, a magnetic material layer matching the electromagnet 8 is provided at the bottom of the cover plate 2, which enhances the adsorption force of the electromagnet 8 on the cover plate 2 and solves the problem of sliding of the cover plate 2 during the panel separation process. By adding the magnetic material layer, the stability of the cover plate 2 during the processing is ensured, thereby improving the working efficiency and automation level of the panel separation machine.

[0041] In actual operation, when this device is used, when the workbench 1 returns to the position of the cover plate 2, the cylinder 6 falls, the cover plate 2 falls into position along the positioning pin 3, the electromagnet 8 is magnetized, and the cover plate 2 is fixed. When the workbench 1 completes cutting, it returns to the position of the cover plate 2, the electromagnet 8 is demagnetized, and the cylinder 6 lifts up the cover plate 2. This solution replaces the existing method of manually installing the cover plate 2, which can save manpower and automate production.

[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. An automatic magnetic cover plate for a plate separator, comprising a workbench (1), characterized in that: The outside of the workbench (1) is fixedly connected to a right-angle plate frame (4), the top of the right-angle plate frame (4) is fixedly connected to a support seat (5), the top of the support seat (5) is fixedly connected to a positioning pin (3), the outside of the workbench (1) is provided with a cylinder (6), the top of the workbench (1) is provided with a fixed seat (7), the top of the fixed seat (7) is provided with an electromagnet (8), and the top of the workbench (1) is provided with a cover plate (2); There are four electromagnets (8), and the four electromagnets (8) are symmetrically arranged on both sides of the top of the workbench (1); A pin hole is provided inside the cover plate (2), and the outer wall size of the positioning pin (3) matches the inner wall size of the pin hole.

2. The automatic magnetic cover plate for a board separator according to claim 1, characterized in that: The right-angle plate frame (4) and the workbench (1) are fixedly connected by welding to ensure the stability and durability of the structure.

3. The automatic magnetic cover plate for a board separator according to claim 1, characterized in that: The support seat (5) is provided with a reinforcing rib structure inside, thereby enhancing the load-bearing capacity of the support seat (5).

4. The automatic magnetic cover plate for a board separator according to claim 1, characterized in that: The positioning pin (3) is made of a high-hardness alloy material, thereby improving the wear resistance and corrosion resistance of the positioning pin (3).

5. The automatic magnetic cover plate for a board separator according to claim 1, characterized in that: The cylinder (6) is connected to the workbench (1) via an adjustable bracket, and the position of the cylinder (6) can be adjusted according to the thickness of cover plates of different models.

6. The automatic magnetic cover plate for a board separator according to claim 1, characterized in that: A shock-absorbing gasket is provided at the bottom of the fixing seat (7), which effectively absorbs the vibration generated during the panel separation process.

7. The automatic magnetic cover plate for a board separator according to claim 1, characterized in that: The electromagnet (8) and the fixing seat (7) are connected via a conductive spring, ensuring that the electromagnet (8) can still maintain good conductive performance when subjected to slight vibration.

8. The automatic magnetic cover plate for a plate separator according to claim 1, characterized in that: The edge of the pin hole of the cover plate (2) is provided with a guiding slope, so as to facilitate the positioning pin (3) to be inserted into the pin hole quickly and accurately.

9. The automatic magnetic cover plate for a plate separator according to claim 1, characterized in that: The cover plate (2) is also provided with a photoelectric sensor for detecting whether the cover plate is correctly installed. When the cover plate (2) is correctly installed, the photoelectric sensor sends a signal to control the electromagnet (8) to be energized.

10. The automatic magnetic cover plate for a board separator according to claim 1, characterized in that: The bottom of the cover plate (2) is provided with a magnetic material layer matching the electromagnet (8), thereby enhancing the adsorption force of the electromagnet (8) on the cover plate (2).

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