Thermal expansion type aluminum guide roller
By using the combination of fixed rods, springs, rollers, fixing frames and clamps in the hot-swelling aluminum guide rollers, the problem of inconvenience in replacement of guide rollers is solved, and the rapid replacement of guide rollers and higher replacement efficiency is achieved.
Patent Information
- Application Number
- CN202422394199.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-05-23
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing hot-swell aluminum guide rollers are inconvenient to replace, and the retaining ring and bearing need to be removed before the guide roller can be replaced.
Through the coordination of fixing rods, springs, rollers, fixing frames and clamps, the guide roller body is quickly installed and replaced, avoiding the steps of disassembling the retaining ring and bearings.
The rapid replacement of guide rollers is achieved, the replacement efficiency is improved, and the risk of mechanical damage during the replacement process is reduced.
Smart Images

Figure CN222891349U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of guide rollers, in particular to a thermal expansion type aluminum guide roller. Background Art
[0002] The working principle of the thermal expansion aluminum guide roller is based on electromagnetic induction heating. Its internal coil generates an electromagnetic field, which generates Joule heat by cutting the metal surface through magnetic lines of force, causing the roller itself to heat up. The roller surface then exchanges heat with the material being processed, and the set working temperature of the roller is maintained through a closed-loop temperature control system. The guide roller has the characteristics of high hardness, light weight, good thermal conductivity, and strong operating stability. It is widely used in the deep processing of various polymer materials, such as PVC sheet processing, chemical fiber spinning processing, composite material processing and other fields.
[0003] The specific structure of the existing thermal expansion type aluminum guide roller includes an aluminum guide roller substrate, an iron layer attached to the outside of the aluminum guide roller substrate, and a hard metal layer plated on the outside of the iron layer. The aluminum guide roller is installed on the rotating shaft through a retaining ring and a bearing. When the guide roller needs to be replaced, the retaining ring and the bearing need to be removed, and then the aluminum guide roller is taken out for replacement, which is very inconvenient. Utility Model Content
[0004] The utility model aims to provide a heat-expanding aluminum guide roller, which solves the problem of inconvenient replacement of the heat-expanding aluminum guide roller in the prior art through the cooperation of a fixing rod, a spring, a roller, a fixing frame and a clamping block.
[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model discloses a thermal expansion type aluminum guide roller, comprising a rotating shaft, a bearing movably connected to the surface of the rotating shaft, a fixing sleeve fixedly connected to the surface of the bearing, a guide roller body movably connected to the surface of the fixing sleeve, fixing rods movably connected to the two sides of the interior of the rotating shaft, a spring sleeved on the surface of the fixing rod, a movable block threadedly connected to the surface of the fixing rod, the surface of the movable block movably connected to the inner wall of the rotating shaft, the two sides of the spring are respectively movably connected to one side of the movable block and the inner wall of the rotating shaft, a roller is movably connected to the interior of the movable block, a fixing frame is fixedly connected to the surface of the fixing frame, a clamping block is fixedly connected to the surface of the clamping block, the surface of the clamping block is movably connected to the inner wall of the guide roller body, support blocks are movably connected to the two sides of the fixing frame through pins, and the support block is movably connected to the inner wall of the rotating shaft through the pin.
[0007] By adopting the above technical scheme, the fixed sleeve is installed on the rotating shaft through the bearing, the guide roller body is installed on the fixed sleeve, the spring is transversely installed on the fixed rod, a part of the movable block is located inside the rotating shaft, and a part of it extends outside the rotating shaft. There are two groups of rollers, each group has two rollers, and the four rollers are respectively installed on both sides of the top and bottom of the movable block. The rollers can move inside the movable block, and the fixed frame on the surface of the roller is installed outside the movable block, and the fixed frame is supported by the support block, and the support block can rotate around the rotating shaft.
[0008] The utility model is further configured that one end of the fixing rod is fixedly connected to a rotating block, and the rotating block is located inside the rotating shaft.
[0009] By adopting the above technical solution, the top of the rotating block extends out of the fixed rod, and the rotating block can be rotated by the user, thereby driving the fixed rod to rotate.
[0010] The utility model is further configured that a clamping groove is opened inside the guide roller body, the clamping block is located inside the clamping groove, and the clamping groove is arranged around the inner wall of the guide roller body.
[0011] By adopting the above technical solution, there are four card slots, which are respectively arranged on both sides of the top and bottom of the inner cavity of the guide roller body, and the card slots are used in conjunction with the card blocks.
[0012] The utility model is further configured that sliding grooves are provided on both sides of the rotating shaft, and the inner walls of the sliding grooves are movably connected to the surface of the movable block.
[0013] By adopting the above technical solution, the slide groove is transversely opened in the rotating shaft, and the slide groove contacts the surface of the movable block, so that the movable block can move in the slide groove and the movable block is limited.
[0014] The utility model is further configured that grooves are provided on the top and the bottom of the movable block, and the inside of the grooves is movably connected to the surface of the roller.
[0015] By adopting the above technical solution, the groove is horizontally opened on both sides of the top and bottom of the rotating shaft, and the groove includes a horizontal plane and an inclined plane. When the roller is on the horizontal plane, the blocks on the two fixed frames move outward, and when the roller is on the inclined plane, the blocks on the two fixed frames move inward.
[0016] The utility model is further configured that the top of the rotating shaft and the surface of the guide roller body are both fixedly connected with identification blocks, and the identification blocks and the card slot are located on the same parallel line.
[0017] By adopting the above technical solution, the identification block is installed on the top of the rotating shaft and the guide roller body, which can facilitate the card block to enter the card slot when the guide roller is installed on the rotating shaft.
[0018] The utility model is further configured that a reinforcing sleeve is fixedly connected inside the guide roller body, and the inner wall of the reinforcing sleeve is movably connected to the surface of the rotating shaft.
[0019] By adopting the above technical solution, the reinforcing sleeve can increase the connection stability between the guide roller body and the rotating shaft, and improve the strength of the guide roller body.
[0020] The utility model is further configured that the surface of the rotating shaft is movably connected with a retaining ring through bolts, and one side of the retaining ring is movably connected to the bearing.
[0021] By adopting the above technical solution, the retaining ring can fix the position of the bearing.
[0022] The utility model has the following beneficial effects:
[0023] 1. The utility model adopts the method of installing the guide roller body on the surface of the fixed sleeve. When installing the aluminum guide roller, the movable block is driven to move by rotating the fixed rod, and the movable block drives the roller to move up and down, so that the clamping block on the fixed frame is clamped into the guide roller body, and the installation of the aluminum guide roller body is completed, so that the aluminum guide roller can be replaced without removing the retaining ring and the bearing.
[0024] 2. The utility model adopts the arrangement of parallel surfaces and inclined surfaces on the movable block, which can make the block on the roller surface fixing frame rotate along the connection between the fixing frame and the support block as the center, so that the block enters the guide roller body. The setting of the spring can give the movable block an inward force to limit the movable block, thereby reducing the displacement of the guide roller body due to the influence of external force. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments are briefly introduced below.
[0026] Figure 1 This is a structural stereogram of a heat expansion type aluminum guide roller;
[0027] Figure 2 This is a cross-sectional structural diagram of a guide roller body in a heat expansion type aluminum guide roller;
[0028] Figure 3 This is a connection structure diagram of a movable block in a heat expansion type aluminum guide roller;
[0029] Figure 4 This is a structural diagram of a heat expansion type aluminum guide roller intermediate shaft;
[0030] Figure 5 This is a structural diagram of a heat-expanding aluminum guide roller with a rotating shaft connection.
[0031] In the attached figure: 1, rotating shaft; 2, bearing; 3, fixed sleeve; 4, guide roller body; 5, fixed rod; 6, spring; 7, movable block; 8, roller; 9, fixed frame; 10, clamping block; 11, supporting block; 12, rotating block; 13, retaining ring; 14, identification block; 15, slide groove; 16, groove; 17, clamping groove; 18, reinforcing sleeve. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present invention will be described below in conjunction with the drawings in the embodiments of the present invention. The described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0033] For specific embodiment 1, please refer to Figure 1-Figure 5 The utility model is a thermal expansion type aluminum guide roller, including a rotating shaft 1, a bearing 2 is movably connected to the surface of the rotating shaft 1, a fixing sleeve 3 is fixedly connected to the surface of the bearing 2, a guide roller body 4 is movably connected to the surface of the fixing sleeve 3, both sides of the interior of the rotating shaft 1 are movably connected to fixing rods 5, a spring 6 is sleeved on the surface of the fixing rod 5, a movable block 7 is threadedly connected to the surface of the fixing rod 5, the surface of the movable block 7 is movably connected to the inner wall of the rotating shaft 1, both sides of the spring 6 are movably connected to one side of the movable block 7 and the inner wall of the rotating shaft 1 respectively, a roller 8 is movably connected to the inside of the movable block 7, a fixing frame 9 is fixedly connected to the surface of the roller 8, a clamping block 10 is fixedly connected to the surface of the fixing frame 9, the surface of the clamping block 10 is movably connected to the inner wall of the guide roller body 4, both sides of the fixing frame 9 are movably connected to support blocks 11 through pins, and the support block 11 is movably connected to the inner wall of the rotating shaft 1 through pins.
[0034] Specifically: the fixed sleeve 3 is installed on the rotating shaft 1 through the bearing 2, the guide roller body 4 is installed on the fixed sleeve 3, the spring 6 is transversely installed on the fixed rod 5, a part of the movable block 7 is located inside the rotating shaft 1, and a part of it extends outside the rotating shaft 1, there are two groups of rollers 8, each group has two rollers, and the four rollers 8 are respectively installed on both sides of the top and bottom of the movable block 7, and the rollers 8 can move inside the movable block 7. The fixed frame 9 on the surface of the roller 8 is installed outside the movable block 7, and the fixed frame 9 is supported by the support block 11, and the support block 11 can rotate around the rotating shaft 1.
[0035] For specific embodiment 2, please refer to Figure 1-Figure 5On the basis of the specific embodiment 1, a rotating block 12 is fixedly connected to one end of the fixing rod 5, and the rotating block 12 is located inside the rotating shaft 1. A card slot 17 is opened inside the guide roller body 4, and the card block 10 is located inside the card slot 17. The card slot 17 is arranged around the inner wall of the guide roller body 4. Slide grooves 15 are opened on both sides of the rotating shaft 1. The inner wall of the slide groove 15 is movably connected to the surface of the movable block 7. The top and bottom of the movable block 7 are opened with grooves 16. The inside of the groove 16 is movably connected to the surface of the roller 8. The top of the rotating shaft 1 and the surface of the guide roller body 4 are fixedly connected with an identification block 14. The identification block 14 and the card slot 17 are located on the same parallel line. A reinforcing sleeve 18 is fixedly connected to the guide roller body 4. The inner wall of the reinforcing sleeve 18 is movably connected to the surface of the rotating shaft 1. A retaining ring 13 is movably connected to the surface of the rotating shaft 1 through bolts, and one side of the retaining ring 13 is movably connected to the bearing 2.
[0036] Specifically: the top of the rotating block 12 extends out of the fixed rod 5, which can facilitate the user to rotate the rotating block 12, thereby driving the fixed rod 5 to rotate. The card slot 17 is opened around the inner cavity of the guide roller body 4, and the card slot 17 is used in conjunction with the card block 10, so that the card block 10 can rotate in the card slot 17. The slide groove 15 is horizontally opened in the rotating shaft 1, and the slide groove 15 contacts the surface of the movable block 7, so that the movable block 7 can move in the slide groove 15 and limit the movable block 7. The groove 16 is horizontally opened on both sides of the top and bottom of the rotating shaft 1. 16 includes a horizontal plane and an inclined plane. When the roller 8 is on the horizontal plane, the blocks 10 on the two fixing frames 9 move outward. When the roller 8 is on the inclined plane, the blocks 10 on the two fixing frames 9 move inward. The identification block 14 is installed on the top of the rotating shaft 1 and the guide roller body. When the guide roller is installed on the rotating shaft 1, the installation position of the guide roller can be calibrated. The reinforcing sleeve 18 can increase the connection stability between the guide roller body 4 and the rotating shaft 1 and improve the strength of the guide roller body. The retaining ring 13 can fix the position of the bearing 2.
[0037] The working principle of the utility model is as follows: when replacing the aluminum guide roller, the rotating block 12 is rotated, and the rotating block 12 drives the fixed rod 5 to rotate, and the fixed rod 5 drives the movable block 7 to move outward. Under the cooperation of the inclined surface on the movable block 7, the roller 8 can move upward, so that the fixed frame 9 on the roller 8 rotates along the connection between the fixed frame 9 and the support block 11 as the center, so that the block 10 on the fixed frame 9 moves downward and moves out of the slot 17, and then the guide roller body 4 is removed from the rotating shaft 1, and the new guide roller body 4 is installed on the fixed sleeve 3 along the identification block 14 as a reference, and then the fixed rod 5 is rotated, and the fixed rod 5 drives the movable block 7 to move inward, and the spring 6 limits the position of the movable block 7. Under the cooperation of the horizontal surface on the movable block 7, the roller 8 moves downward, and the fixed frame 9 on the roller 8 rotates along the connection between the fixed frame 9 and the support block 11 as the center, and the fixed frame 9 will drive the block 10 to move upward to the slot 17, fix the position of the guide roller body 4, and complete the installation of the guide roller body 4.
[0038] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model.
Claims
1. A thermal expansion type aluminum guide roller, comprising a rotating shaft (1), characterized in that: The surface of the rotating shaft (1) is movably connected with a bearing (2), the surface of the bearing (2) is fixedly connected with a fixing sleeve (3), the surface of the fixing sleeve (3) is movably connected with a guide roller body (4), both sides of the interior of the rotating shaft (1) are movably connected with fixing rods (5), the surface of the fixing rod (5) is sleeved with a spring (6), the surface of the fixing rod (5) is threadedly connected with a movable block (7), the surface of the movable block (7) is movably connected to the inner wall of the rotating shaft (1), the two sides of the spring (6) are respectively movably connected to one side of the movable block (7) and the inner wall of the rotating shaft, the interior of the movable block (7) is movably connected with a roller (8), the surface of the roller (8) is fixedly connected with a fixing frame (9), the surface of the fixing frame (9) is fixedly connected with a clamping block (10), the surface of the clamping block (10) is movably connected to the inner wall of the guide roller body (4), both sides of the fixing frame (9) are movably connected with support blocks (11) through pins, and the support block (11) is movably connected to the inner wall of the rotating shaft (1) through pins.
2. The thermal expansion type aluminum guide roller according to claim 1, characterized in that: One end of the fixed rod (5) is fixedly connected to a rotating block (12), and the rotating block (12) is located inside the rotating shaft (1).
3. The thermal expansion type aluminum guide roller according to claim 1, characterized in that: A clamping groove (17) is provided inside the guide roller body (4), the clamping block (10) is located inside the clamping groove (17), and the clamping groove (17) is arranged around the inner wall of the guide roller body (4).
4. The thermal expansion type aluminum guide roller according to claim 1, characterized in that: Slide grooves (15) are provided on both sides of the interior of the rotating shaft (1), and the inner wall of the slide groove (15) is movably connected to the surface of the movable block (7).
5. The thermal expansion type aluminum guide roller according to claim 1, characterized in that: The top and bottom of the movable block (7) are both provided with grooves (16), and the interior of the groove (16) is movably connected to the surface of the roller (8).
6. The thermal expansion type aluminum guide roller according to claim 3, characterized in that: The top of the rotating shaft (1) and the surface of the guide roller body (4) are both fixedly connected with an identification block (14), and the identification block (14) and the card slot (17) are located on the same parallel line.
7. The thermal expansion type aluminum guide roller according to claim 1, characterized in that: A reinforcement sleeve (18) is fixedly connected to the inside of the guide roller body (4), and the inner wall of the reinforcement sleeve (18) is movably connected to the surface of the rotating shaft (1).
8. The thermal expansion type aluminum guide roller according to claim 1, characterized in that: A retaining ring (13) is movably connected to the surface of the rotating shaft (1) via bolts, and one side of the retaining ring (13) is movably connected to the bearing (2).