Drilling equipment based on adjustment of dynamic balance of rubber roller

By designing a drilling equipment based on adjusting dynamic balance in rubber roller production, using the combination of gears and racks to provide precise transmission, the problem that traditional drilling methods are difficult to ensure accuracy is solved, and efficient and accurate drilling and convenient counterweight installation are achieved.

CN222891377UActive Publication Date: 2025-05-23JIANGSU HUJIN ROLLER TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421563418.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-05-23
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

Traditional drilling methods are difficult to ensure the verticality and straightness of the drilling hole, resulting in deviation of the hole position or the straightness of the hole is not up to standard, affecting the drilling efficiency and accuracy, as well as the subsequent installation of counterweight blocks.

Method used

A drilling equipment based on adjusting the dynamic balance of the rubber roller is designed, and a combination of gears and racks provides an accurate transmission mechanism to ensure that the drilling assembly is accurate at the drilling position at the end of the rubber roller, and the rubber roller is fixed through the roller positioning mechanism to achieve a semi-automated drilling method.

Benefits of technology

It improves the accuracy and efficiency of drilling, ensures the accuracy of the position of the hole, facilitates the installation of subsequent counterweights, and reduces the error caused by manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of rubber roller production, in particular to drilling equipment based on adjustment of dynamic balance of a rubber roller, which comprises a worktable and a roller positioning mechanism mounted at the top of the worktable, a drilling mechanism is connected to one side of the roller positioning mechanism and comprises a mounting seat and a connecting plate connected to one side of the mounting seat, and the mounting seat is connected with the mounting seat. A drilling assembly is slidably connected to the side, close to the roller positioning mechanism, of the connecting plate, the driving assembly drives the drilling assembly to move, the driving assembly comprises a driving sleeve installed on the side, away from the driving plate, of the connecting plate, a rotating shaft is arranged on the driving sleeve in a penetrating mode, and a gear is connected to the bottom end of the rotating shaft. A precise transmission mechanism is provided through combination of the gear and the rack, it can be ensured that the drilling position of the drilling assembly at the end of the rubber roller is accurate, the rubber roller is fixed in cooperation with the roller positioning mechanism, a semi-automatic drilling mode is achieved, the drilling precision and efficiency are improved, and follow-up installation of the balancing weight is further facilitated.
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Description

Technical Field

[0001] The utility model relates to the field of rubber roller production, in particular to a drilling device based on adjusting the dynamic balance of a rubber roller. Background Art

[0002] Rubber rollers are cylindrical objects made of rubber materials. Their diameters are usually between tens of millimeters and one meter, and their lengths are between tens of centimeters and several meters. According to different usage scenarios and functional requirements, rubber rollers can be divided into many types, such as electrical insulation rubber rollers, rubber rollers for plastic processing, rubber rollers for rubber processing, rubber rollers for printing, etc., as well as special rubber rollers for various industries such as steel, mining, chemical, textile, papermaking, and medicine.

[0003] After the rubber roller is turned, there will be certain welding and processing errors between its outer cylindrical surface and the center of the connecting shafts at both ends. At this time, when the rubber roller rotates at high speed, the thicker wall side will produce a larger centrifugal force, which can easily cause the roller to deform, thus affecting its use effect and life. For this reason, during production design, holes are usually drilled on the end face of the rubber roller near the thinner wall area, and rod-shaped counterweights are added to indirectly achieve the counterweight effect and balance the force on its outer cylindrical surface.

[0004] With respect to the above-mentioned related technologies, the inventors found that the traditional drilling method is that the staff uses a drill gun to directly drill holes in one end of the rubber roller close to the outer cylindrical surface. Since the hole diameters required to be drilled are different, it is difficult to ensure the verticality and straightness of the drilling during manual operation, which may cause the position of the hole to deviate from the predetermined position or the straightness of the hole to fail to meet the standard, which not only affects the drilling efficiency and accuracy, but also affects the subsequent installation of the counterweight block. Utility Model Content

[0005] The main technical problem solved by the utility model is to provide a drilling device based on adjusting the dynamic balance of a rubber roller, thereby improving the efficiency and accuracy of drilling and facilitating the installation of a counterweight block.

[0006] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a drilling device based on adjusting the dynamic balance of a rubber roller, comprising: a workbench and a roller positioning mechanism installed on the top thereof, one side of the roller positioning mechanism is connected to a drilling mechanism, the drilling mechanism comprises a mounting seat and a connecting plate connected to one side thereof, a side of the connecting plate close to the roller positioning mechanism is slidably connected to a drilling assembly, and also comprises a driving assembly for driving the drilling assembly to move;

[0007] The driving assembly includes a driving sleeve installed on the side of the connecting plate away from the driving plate, the driving sleeve is provided with a rotating shaft, the bottom end of the rotating shaft is connected to a gear, the top end is connected to a driving handle, and the side of the driving plate close to the connecting plate is connected to a rack meshing with the gear.

[0008] By adopting the above technical solution, the combination of gears and racks provides a precise transmission mechanism, which can ensure that the drilling position of the drilling assembly at the end of the rubber roller is accurate. Compared with manual operation, the automatic drilling system driven by gears and racks can work continuously and stably without human intervention, thereby improving the drilling efficiency. At the same time, the roller positioning mechanism can position the rubber roller and effectively fix it when drilling.

[0009] In a preferred example, the utility model can be further configured as follows: the drilling assembly includes a driving plate and a detachably connected drill gun, a disassembly plate is installed on the side of the driving plate away from the connecting plate, a T-shaped opening is opened on the disassembly plate, one side of the drill gun is connected to a T-shaped plate, the T-shaped plate is clamped into the T-shaped opening, at least one butterfly bolt is passed through the disassembly plate, and the butterfly bolt is threadedly connected to the T-shaped plate.

[0010] By adopting the above technical solution, when the drill gun is worn, fails or needs to be replaced, the butterfly bolt can be loosened to easily remove the T-shaped plate from the T-shaped opening, thereby realizing disassembly of the drill gun, simplifying the replacement and maintenance process, and improving work efficiency.

[0011] In a preferred example, the utility model can be further configured as follows: a guide rail 1 is connected to one side of the connecting plate close to the driving plate, a slider 1 is connected to the guide rail 1, and the slider 1 is connected to the driving plate.

[0012] By adopting the above technical solution, the driving handle drives the gear to rotate, and under the action of the rack transmission, the driving plate and the slider slide synchronously on the guide rail, thereby driving the drill gun to perform drilling operations, thereby improving the drilling accuracy and efficiency.

[0013] In a preferred example, the utility model can be further configured as follows: the roller positioning mechanism includes an L-shaped positioning seat 1 and an L-shaped positioning seat 2, the L-shaped positioning seat 1 is fixedly connected to the workbench, the L-shaped positioning seat 2 is slidably connected to the workbench, the drilling mechanism is located on one side of the L-shaped positioning seat 1, a plurality of limit assemblies are spaced between the L-shaped positioning seat 1 and the L-shaped positioning seat 2, and also includes a telescopic rod for driving the L-shaped positioning seat 2 to move, and the top of the workbench is connected to at least two guide rails 2, and the guide rails 2 are respectively slidably connected to sliders 2, and the sliders 2 are respectively connected to the L-shaped positioning seat 2.

[0014] By adopting the above technical solution, the rubber roller for drilling is positioned on the limit assembly, and the telescopic rod drives the L-shaped positioning seat 2 to move, so that it drives the slider 2 to move on the guide rail 2. The ends of the L-shaped positioning seat 1 and the L-shaped positioning seat 2 are clamped and fixed to prevent rotation during drilling, thereby improving the drilling accuracy.

[0015] In a preferred example, the utility model can be further configured as follows: the limit assembly includes a limit support seat and a V-shaped limit opening opened on the top thereof, and a plurality of universal balls are installed at intervals in the V-shaped limit opening.

[0016] By adopting the above technical solution, the V-shaped limit port is suitable for rubber rollers of different models, and cooperates with the universal ball. Whether the rubber roller rotates or moves along its axis, it can ensure its stable movement and prevent its surface wear, thereby improving the stability of punching and the stability of adjustment.

[0017] In a preferred example, the utility model can be further configured as follows: the telescopic rod comprises a mounting plate, the top of the mounting plate is connected to an electric push rod, and one end of the electric push rod is connected to the second L-shaped positioning seat.

[0018] By adopting the above technical solution, the electric push rod drives the L-shaped positioning seat 2 to move, so as to adapt to rubber rollers of different lengths, thereby improving the versatility and flexibility of the equipment.

[0019] In summary, the utility model includes at least one of the following beneficial technical effects of the drilling equipment based on adjusting the dynamic balance of the rubber roller:

[0020] 1. The combination of gears and racks provides a precise transmission mechanism, which can ensure that the drilling assembly accurately punches holes at the end of the rubber roller, and cooperates with the roller positioning mechanism to fix the rubber roller, realizing a semi-automatic drilling method, improving the accuracy and efficiency of drilling, and facilitating the subsequent installation of the counterweight.

[0021] 2. The combination of the V-shaped limiter and the universal ball forms a limit mechanism, which provides precise and stable support for the punching process of the rubber roller. The electric push rod drives the L-shaped positioning seat 2 to move. At this time, the guide rail 2 and the slider 2 provide a stable sliding track for the L-shaped positioning seat 2, making the roller more stable during the positioning process, reducing the punching error caused by shaking, and at the same time, it can adapt to the punching process of rubber rollers of different sizes, improving the versatility and flexibility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work, among which:

[0023] Figure 1 It is a schematic diagram of the structure of the utility model;

[0024] Figure 2It is an exploded diagram of the drilling mechanism of the utility model;

[0025] Figure 3 for Figure 2 Schematic diagram of the structure of the middle drive assembly;

[0026] Figure 4 It is a structural schematic diagram of the limit assembly of the utility model;

[0027] Figure 5 for Figure 1 Isometric view of the other side.

[0028] In the figure: 1, workbench; 20, roller positioning mechanism; 30, drilling mechanism;

[0029] 21. L-shaped positioning seat 1; 22. L-shaped positioning seat 2; 23. Limiting assembly; 24. Telescopic rod; 25. Guide rail 2; 26. Slider 2;

[0030] 31. Connecting plate; 32. Drilling assembly; 33. Driving assembly; 34. Guide rail 1; 35. Slider 1; 36. Mounting seat;

[0031] 231, limit support seat; 232, V-shaped limit opening; 233, universal ball;

[0032] 241, mounting plate; 242, electric push rod;

[0033] 321, driving plate; 322, drilling gun; 323, disassembly plate; 324, T-shaped opening; 325, T-shaped plate; 326, butterfly bolt;

[0034] 331. driving sleeve; 332. rotating shaft; 333. gear; 334. driving handle; 335. rack. DETAILED DESCRIPTION

[0035] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0036] It should be noted that these drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0037] Reference Figure 1-5, which is a drilling device based on adjusting the dynamic balance of a rubber roller disclosed in the utility model, comprising: a workbench 1 and a roller positioning mechanism 20 installed on the top thereof, a drilling mechanism 30 is connected to one side of the roller positioning mechanism 20, the drilling mechanism 30 comprises a mounting seat 36 and a connecting plate 31 connected to one side thereof, a drilling assembly 32 is slidably connected to the side of the connecting plate 31 close to the roller positioning mechanism 20, and also comprises a driving assembly 33 for driving the drilling assembly 32 to move, a guide rail 34 is connected to the side of the connecting plate 31 close to the driving plate 321, a slider 35 is connected to the guide rail 34, the slider 35 is connected to the driving plate 321, and the driving assembly 33 comprises a The driving sleeve 331 is provided with a rotating shaft 332, the bottom end of the rotating shaft 332 is connected to a gear 333, the top end is connected to a driving handle 334, and the side of the driving plate 321 close to the connecting plate 31 is connected to a rack 335 meshing with the gear 333; the gear 333 is driven to rotate by rotating the driving handle 334, and the rack 335 is used for transmission, so that the drilling assembly 32 can be driven to move and drill a hole in the end of the rubber roller, and the gear 333 and the rack 335 cooperate with each other to provide a precise transmission mechanism, which can ensure that the drilling position of the drill gun 322 at the end of the rubber roller is accurate, and ensure that the accuracy of each hole is relatively consistent, reducing the error caused by manual operation.

[0038] The drilling assembly 32 includes a driving plate 321 and a detachably connected drilling gun 322. A disassembly plate 323 is installed on the side of the driving plate 321 away from the connecting plate 31. A T-shaped opening 324 is opened on the disassembly plate 323. A T-shaped plate 325 is connected to one side of the drilling gun 322. The T-shaped plate 325 is clamped into the T-shaped opening 324. The disassembly plate 323 is penetrated by at least one butterfly bolt 326, and the butterfly bolt 326 is threadedly connected to the T-shaped plate 325. Different working environments may require different types of drilling guns 322. By disassembling and replacing the drilling gun 322, it can adapt to different working environments and needs, and improve the flexibility and adaptability of the equipment. When the drilling gun 322 is worn, fails or needs to be replaced, the T-shaped plate 325 can be easily removed from the T-shaped opening 324 by loosening the butterfly bolt 326, so that the drilling gun 322 can be disassembled, which not only simplifies the replacement and maintenance process, but also improves work efficiency.

[0039] The roller positioning mechanism 20 includes an L-shaped positioning seat 1 21 and an L-shaped positioning seat 22. The L-shaped positioning seat 1 21 is fixedly connected to the workbench 1, and the L-shaped positioning seat 22 is slidably connected to the workbench 1. The drilling mechanism 30 is located on one side of the L-shaped positioning seat 1 21. A plurality of limiting components 23 are spaced apart between the L-shaped positioning seat 1 21 and the L-shaped positioning seat 22. The limiting component 23 includes a limiting support seat 231 and a V-shaped limiting opening 232 opened at the top thereof. A plurality of universal balls 233 are spaced apart in the V-shaped limiting opening 232. The roller positioning mechanism 20 also includes a telescopic rod 24 for driving the L-shaped positioning seat 22 to move. The telescopic rod 24 includes a mounting plate 241. An electric push rod 242 is connected to the top of the mounting plate 241. One end of the electric push rod 242 is connected to the L-shaped positioning seat 22. The top of the workbench 1 is connected to at least two guide rails 25. Slide blocks 26 are slidably connected to the guide rails 25. Block 26 is connected to L-shaped positioning seat 22 respectively; reinforcing ribs are symmetrically welded on L-shaped positioning seat 1 21 and L-shaped positioning seat 22 to improve the structural strength of the two, and the protruding end of the electric push rod 242 is located between the reinforcing ribs, and the universal balls 233 installed at intervals in the V-shaped limit opening 232 provide rolling support for the rubber roller, making it easier to move and adjust the position of the roller during positioning, while reducing the friction and wear between the limit assembly 23. Through the fixed and sliding connection between the L-shaped positioning seat 1 21 and the L-shaped positioning seat 22, and the precise limiting of the limit assembly 23, it can be ensured that the rubber roller maintains a stable posture during the punching process to avoid shaking and movement. Since the L-shaped positioning seat 22 is slidably connected to the workbench 1, it can be moved by the electric push rod 242, so the positioning mechanism can adapt to rubber rollers of different sizes, thereby improving the versatility and flexibility of the equipment.

[0040] The implementation principle of this embodiment is as follows: when in use, the rubber roller to be punched is placed on the limit support seat 231, and one end of the hole to be punched is placed on one side of the drill gun 322. The universal ball 233 provides rolling support for the rubber roller and adjusts the position of the rubber roller during positioning. Then the electric push rod 242 drives the L-shaped positioning seat 22 to move, and the guide rail 25 and the slider 26 provide a stable sliding track for the L-shaped positioning seat 22, so that the roller is more stable during positioning. At this time, the L-shaped positioning seat 1 21 and the L-shaped positioning seat 22 are connected to the shafts at both ends of the rubber roller. After fixing, the staff starts the drill gun 322 and turns the driving handle 334. The driving handle 334 drives the gear 333 to rotate and cooperates with the rack 335 for transmission, so that the drill gun 322 cooperates with the slider 35 to perform linear motion, and drills the outer cylindrical surface of the lighter end of the rubber roller. Then repeat the above operation, turn the rubber roller around, and open a counterweight hole that matches the previous one for installing the rod-shaped counterweight block. At the same time, ensure the accuracy and consistency of each hole, avoid the errors that may be caused by manual operation, and thus ensure the processing quality of the rubber roller.

[0041] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A drilling device based on adjusting the dynamic balance of a rubber roller, characterized in that: include: A workbench (1) and a roller positioning mechanism (20) mounted on the top thereof, wherein one side of the roller positioning mechanism (20) is connected to a drilling mechanism (30), and the drilling mechanism (30) comprises a mounting seat (36) and a connecting plate (31) connected to one side thereof, and a drilling assembly (32) is slidably connected to the side of the connecting plate (31) close to the roller positioning mechanism (20), and further comprises a driving assembly (33) for driving the drilling assembly (32) to move; The driving assembly (33) comprises a driving sleeve (331) mounted on a side of the connecting plate (31) away from the driving plate (321); a rotating shaft (332) is passed through the driving sleeve (331); a gear (333) is connected to the bottom end of the rotating shaft (332); a driving handle (334) is connected to the top end; and a rack (335) meshing with the gear (333) is connected to the side of the driving plate (321) close to the connecting plate (31).

2. A drilling device based on adjusting the dynamic balance of a rubber roller according to claim 1, characterized in that: The drilling assembly (32) comprises a driving plate (321) and a detachably connected drilling gun (322); a disassembly plate (323) is installed on the side of the driving plate (321) away from the connecting plate (31); a T-shaped opening (324) is provided on the disassembly plate (323); a T-shaped plate (325) is connected to one side of the drilling gun (322); the T-shaped plate (325) is internally clamped into the T-shaped opening (324); at least one butterfly bolt (326) is passed through the disassembly plate (323); and the butterfly bolt (326) is threadedly connected to the T-shaped plate (325).

3. The drilling equipment based on adjusting the dynamic balance of the rubber roller according to claim 1 is characterized in that: A guide rail 1 (34) is connected to one side of the connecting plate (31) close to the driving plate (321), a slider 1 (35) is connected to the guide rail 1 (34), and the slider 1 (35) is connected to the driving plate (321).

4. The drilling equipment based on adjusting the dynamic balance of the rubber roller according to claim 1 is characterized in that: The roller positioning mechanism (20) comprises an L-shaped positioning seat 1 (21) and an L-shaped positioning seat 2 (22), wherein the L-shaped positioning seat 1 (21) is fixedly connected to the workbench (1), and the L-shaped positioning seat 2 (22) is slidably connected to the workbench (1). The drilling mechanism (30) is located on one side of the L-shaped positioning seat 1 (21), and a plurality of limit assemblies (23) are spaced between the L-shaped positioning seat 1 (21) and the L-shaped positioning seat 2 (22). The mechanism also comprises a telescopic rod (24) for driving the L-shaped positioning seat 2 (22) to move. The top of the workbench (1) is connected to at least two guide rails 2 (25), and the guide rails 2 (25) are respectively slidably connected to two sliders 2 (26), and the sliders 2 (26) are respectively connected to the L-shaped positioning seat 2 (22).

5. The drilling equipment based on adjusting the dynamic balance of the rubber roller according to claim 4 is characterized in that: The limiting assembly (23) comprises a limiting support seat (231) and a V-shaped limiting opening (232) opened on the top thereof, and a plurality of universal balls (233) are installed at intervals in the V-shaped limiting opening (232).

6. The drilling equipment based on adjusting the dynamic balance of the rubber roller according to claim 4 is characterized in that: The telescopic rod (24) comprises a mounting plate (241), the top of which is connected to an electric push rod (242), and one end of the electric push rod (242) is connected to the second L-shaped positioning seat (22).