Boxing mechanism of boxing, packaging and stacking non-standard automatic equipment

By adopting the combination of back-end product conveyor belt, horizontal material push structure, horizontal cylinder and flip workbench in non-standard automation equipment, the existing automatic packaging machine has solved the problems of high cost, large space and low efficiency, achieving low cost and high efficiency packaging effect, and avoiding product damage.

CN222892267UActive Publication Date: 2025-05-23XINXIANG RUIZHI ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202422003503.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-05-23
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

The existing automatic balers require expensive robots and a large amount of moving space, resulting in high cost, large space occupancy, low packaging efficiency, and easy to damage products with low strength.

Method used

A packing mechanism for packing, packing, palletizing, non-standard automation equipment is designed, and a combination of back-end product conveyor belt, horizontal material push structure, horizontal cylinder and flip workbench is used to realize the horizontal push of the product into the packaging box and flip the packaging box through the flip workbench, avoiding the use of a robot.

Benefits of technology

It realizes the packaging and packaging effect of low cost and small space, improves packaging efficiency, avoids product damage, and reduces the operating cost of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a boxing mechanism of boxing, packing and stacking non-standard automation equipment, and relates to the technical field of packing and stacking equipment, in particular to the boxing mechanism of the boxing, packing and stacking non-standard automation equipment, which comprises a product conveying frame, a boxing frame, a carton conveying frame and a packing output frame, a front-end product conveying belt, a rear-end product conveying belt and a material pushing frame are installed above the product conveying frame, and a horizontal material pushing structure is installed above the material pushing frame. According to the boxing mechanism of the boxing, packaging and stacking non-standard automation equipment, through the cooperative arrangement of the rear-end product conveying belt, the horizontal pushing structure, the horizontal air cylinder and the overturning workbench, the boxing mechanism of the boxing, packaging and stacking non-standard automation equipment has the effects of being low in manufacturing cost and small in occupied space; the boxing mechanism of the boxing, packaging and stacking non-standard automatic equipment has the effects that the packaging efficiency is high, and products cannot be damaged.
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Description

Technical Field

[0001] The utility model relates to the technical field of packing and palletizing equipment, in particular to a boxing mechanism of non-standard automatic boxing and palletizing equipment. Background Art

[0002] After the product is manufactured, it needs to be packaged before it can be sold. When the product itself is relatively large in size or of high quality, if it is simply packaged manually, not only is the labor intensity very high, but it also requires a large number of people. Therefore, powerful manufacturers will introduce automatic packaging machines. However, the existing automatic packaging machines generally have the packaging box opening facing upwards and then use a robot to grab the product and put it into the packaging box. This type of packaging solution not only requires an expensive robot, but also requires a large space for the robot to move, resulting in high cost and large space occupied. At the same time, the movement speed of the robot cannot be fast, because the robot has limited strength to grab the product, otherwise it will damage the low-strength product. Utility Model Content

[0003] 1. Technical issues to be resolved

[0004] In view of the deficiencies in the prior art, the utility model provides a boxing mechanism for non-standard automated boxing, packaging and palletizing equipment, which solves the problems raised in the above-mentioned background technology.

[0005] (II) Technical solution

[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a packing mechanism of non-standard automated equipment for packing, packaging and palletizing, comprising a product conveying rack, a packing rack, a carton conveying rack and a packaging output rack, a front end product conveyor belt, a rear end product conveyor belt and a pushing rack are installed above the product conveying rack, a horizontal pushing structure is installed above the pushing rack, a vertical cylinder is installed below the horizontal pushing structure, a horizontal cylinder is installed below the vertical cylinder, a front end carton conveyor belt and a rear end carton conveyor belt are installed above the carton conveying rack, a carton pushing structure is installed below the rear end carton conveyor belt, a turning workbench is installed above the packing rack, and a packaging conveyor belt is installed above the packaging output rack.

[0007] Preferably, a baler is installed at the rear end of the baling output rack, a stacking conveyor belt is installed behind the baler, and a palletizer is installed at the rear end of the stacking conveyor belt.

[0008] Preferably, a number of annular products are placed above the front product conveyor belt, the front product conveyor belt and the rear product conveyor belt are V-shaped and can lift the annular products, and both have the same height, and the length of the rear product conveyor belt is greater than the sum of the thickness of the annular product and the length of the horizontal cylinder.

[0009] Preferably, the flipping workbench includes a flipping linear guide rail, a slidable sliding plate is connected to the top of the flipping linear guide rail through a slider, a swingable flipping bracket is hinged above the sliding plate, a slide plate cylinder for driving the sliding plate to slide is installed below the flipping linear guide rail, a swinging cylinder for driving the flipping bracket to swing is installed below the sliding plate, a roller is installed behind the rear end product conveyor belt, and the height of the sliding plate is lower than the roller so that the flipping bracket can be inserted under the roller.

[0010] Preferably, the carton pushing structure includes a pushing linear guide and a pushing cylinder. A swingable reversal plate is installed above the pushing linear guide through a slider. A reversal cylinder for driving the reversal plate to swing is installed on one side of the reversal plate. A positioning cylinder is installed above the reversal plate.

[0011] Preferably, several packaging boxes are placed above the front carton conveyor belt, and the front carton conveyor belt sends one packaging box at a time to the rear carton conveyor belt. The length of the rear carton conveyor belt is slightly larger than the width of the packaging box, and the carton pushing structure is used to push the cartons on the rear carton conveyor belt completely onto the flipping workbench.

[0012] Preferably, a plurality of sensors are installed above the product conveying rack, the packing rack, the carton conveying rack, the packaging output rack and the pushing rack, and the sensors are used to detect the running process of the products and cartons.

[0013] The utility model provides a boxing mechanism for non-standard automatic boxing, packaging and palletizing equipment, which has the following beneficial effects:

[0014] 1. The packing mechanism of the non-standard automatic packing, packaging and palletizing equipment has the effect of low cost and small space occupation through the coordinated arrangement of the rear-end product conveyor belt, the horizontal pushing structure, the horizontal cylinder and the turning workbench. The product can be pushed horizontally into the horizontally opened packaging box through the rear-end product conveyor belt and the horizontal pushing structure. The packaging box containing the product is turned over by the horizontal cylinder supporting the product and cooperating with the turning workbench. The cost of using the low-cost conveyor belt and cylinder is low. Since the product only slides forward and turns over without large-scale displacement during the whole process, the equipment requires less space and achieves the effect of saving space.

[0015] 2. The packing mechanism of the non-standard automatic equipment for packing, packaging and palletizing has the effect of high packaging efficiency and no damage to the product through the arrangement of the rear-end product conveyor belt, the horizontal pushing structure, the horizontal cylinder and the turning workbench. Since the product is transported by the rear-end product conveyor belt holding it up from below instead of directly grabbing it, the product can be prevented from being subjected to force and thus from being damaged. Since it is not grabbed by a robot, the product does not need to be precisely positioned or approached slowly by the robot. Instead, it is directly pushed into the packaging box by the horizontal pushing structure and then the horizontal cylinder supports the product to turn it over on the turning workbench. Therefore, the packaging efficiency is very high. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the overall three-dimensional view of the utility model;

[0017] Figure 2 It is a structural schematic diagram of a first partial stereoscopic view of the utility model;

[0018] Figure 3 It is a structural schematic diagram of a partial top view of the utility model;

[0019] Figure 4 It is a structural schematic diagram of a second partial stereoscopic view of the utility model;

[0020] Figure 5 This is a structural schematic diagram of the carton pushing structure of the utility model;

[0021] Figure 6 It is a structural schematic diagram of the turning workbench of the utility model.

[0022] In the figure: 1. Product conveyor rack; 2. Packing rack; 3. Carton conveyor rack; 4. Packing output rack; 5. Front product conveyor belt; 6. Rear product conveyor belt; 7. Pushing rack; 8. Horizontal pushing structure; 9. Vertical cylinder; 10. Horizontal cylinder; 11. Front carton conveyor belt; 12. Rear carton conveyor belt; 13. Carton pushing structure; 1301. Pushing linear guide; 1302. Pushing cylinder; 1303. Reversing plate; 1304. Reversing cylinder; 1305. Positioning cylinder; 14. Turning workbench; 1401. Turning linear guide; 1402. Sliding plate; 1403. Turning bracket; 1404. Slide cylinder; 1405. Swinging cylinder; 15. Packing conveyor belt; 16. Packing machine; 17. Stacking conveyor belt; 18. Palletizer; 19. Ring product; 20. Roller; 21. Packing box. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] See also Figures 1 to 6The utility model provides a technical solution: a packing mechanism of non-standard automatic equipment for packing, packaging and palletizing, comprising a product conveying rack 1, a packing rack 2, a carton conveying rack 3 and a packing output rack 4, a front-end product conveying belt 5, a rear-end product conveying belt 6 and a pushing rack 7 are installed above the product conveying rack 1, a plurality of sensors are installed above the product conveying rack 1, the packing rack 2, the carton conveying rack 3, the packing output rack 4 and the pushing rack 7, the sensors are used to detect the running process of products and cartons, a horizontal pushing structure 8 is installed above the pushing rack 7, a vertical cylinder 9 is installed below the horizontal pushing structure 8, a horizontal cylinder 10 is installed below the vertical cylinder 9, a plurality of annular products 19 are placed above the front-end product conveying belt 5, and a plurality of annular products 19 are placed above the front-end product conveying belt 5. The product conveyor belt 5 and the rear product conveyor belt 6 are V-shaped and can hold up the annular product 19, and the heights of the two are the same. The length of the rear product conveyor belt 6 is greater than the sum of the thickness of the annular product 19 and the length of the horizontal cylinder 10, so that the horizontal cylinder 10 can sink to the rear of the annular product 19 to facilitate pushing the annular product 19 forward from the rear. The front carton conveyor belt 11 and the rear carton conveyor belt 12 are installed above the carton conveying rack 3, and the carton pushing structure 13 is installed below the rear carton conveyor belt 12. The carton pushing structure 13 includes a pushing linear guide rail 1301 and a pushing cylinder 1302. A swingable reversing plate 1303 is installed above the pushing linear guide rail 1301 through a slider, and a driving plate 1303 is installed on one side of the reversing plate 1303. A reversing cylinder 1304 is installed to swing the reversing plate 1303, a calibration cylinder 1305 is installed above the reversing plate 1303, a reversing workbench 14 is installed above the packing rack 2, and the reversing workbench 14 includes a reversing linear guide 1401, a slidable sliding plate 1402 is connected to the top of the reversing linear guide 1401 through a slider, a swingable reversing bracket 1403 is hinged above the sliding plate 1402, a slide plate cylinder 1404 for driving the sliding plate 1402 to slide is installed below the reversing linear guide 1401, a swinging cylinder 1405 for driving the reversing bracket 1403 to swing is installed below the sliding plate 1402, a roller 20 is installed behind the rear end product conveyor belt 6, and the height of the sliding plate 1402 is lower than the roller 20 so that The flip bracket 1403 can be inserted under the roller 20. A plurality of packaging boxes 21 are placed above the front carton conveyor belt 11. The front carton conveyor belt 11 sends one packaging box 21 to the rear carton conveyor belt 12 at a time. The length of the rear carton conveyor belt 12 is slightly larger than the width of the packaging box 21. The carton pushing structure 13 is used to push the cartons on the rear carton conveyor belt 12 completely onto the flip workbench 14. A packaging conveyor belt 15 is installed above the packaging output rack 4. A packaging machine 16 is installed at the rear end of the packaging output rack 4. The packaging machine 16 is used to seal and reinforce the packaging boxes 21 that have been packaged with the annular product 19. A labeling machine is placed on the packaging machine 16. A product label can be affixed to each packaging box 21 while packaging.A stacking conveyor belt 17 is installed behind the baler 16, and a palletizer 18 is installed at the rear end of the stacking conveyor belt 17. The stacking conveyor belt 17 is used to transport the packed boxes 21 to the palletizer 18. A pallet is placed on the inner bottom of the palletizer 18. A manipulator is placed on the inner top of the palletizer 18. The manipulator moves the boxes 21 from the stacking conveyor belt 17 to the pallet and arranges them neatly.

[0025] When in use, first put the packaged product on the front product conveyor belt 5, which can store three products at the same time, and at the same time put the supported packaging box 21 on the front carton conveyor belt 11, which can store multiple packaging boxes 21 at the same time, and then the front product conveyor belt 5 sends a product to the rear product conveyor belt 6, and then the rear product conveyor belt 6 transports the product to the roller 20, and then the vertical cylinder 9 works to transport the horizontal cylinder 10 downward, and then the horizontal pushing structure 8 works to drive the horizontal cylinder 10 to move forward, and in this process the horizontal cylinder 10 will once again slowly stack the products on the roller 20 forward a short distance. The product is accurately delivered to the front of the roller 20, and at the same time, the front carton conveyor belt 11 conveys a packaging box 21 to the rear carton conveyor belt 12, and the rear carton conveyor belt 12 works to convey the packaging box 21 to the turning workbench 14. During this process, the packaging conveyor belt 15 does not operate, and the reversing cylinder 1304 further works to push the reversing plate 1303 to turn upward, and the pushing cylinder 1302 further works to push the reversing plate 1303 to one side of the turning workbench 14. At this time, the packaging box 21 can be further pushed onto the turning workbench 14, and the positioning cylinder 1305 further works to push the packaging box 21 to the middle of the turning workbench 14, and the swing cylinder 1405 further works to The flip bracket 1403 flips 90°, and the packaging box 21 is now changed from opening upward to opening toward the product side. The slide cylinder 1404 further works to push the sliding plate 1402 under the roller 20. At this time, the opening of the packaging box 21 is also close to the annular product 19. The horizontal cylinder 10 further works to push the annular product 19 into the packaging box 21. The swing cylinder 1405 and the slide cylinder 1404 work simultaneously to flip the flip bracket 1403 while slowly moving away from the horizontal cylinder 10. At this time, the telescopic rod of the horizontal cylinder 10 is still in an extended state to support the outer end surface of the product to prevent the product from falling out of the packaging box 21. When the flip bracket 1403 swings 90° and is When the slide cylinder 1404 is transported to the packing conveyor 15, the packing conveyor 15 works to transport the packaging box 21 containing the product to one end close to the baler 16, and then the worker carries the packaging box 21 containing the product to the baler 16 for packaging, and further affixes an identification label to the packaged packaging box 21, and further the worker pushes the packaged packaging box 21 back to the stacking conveyor 17. The function of the stacking conveyor 17 is to transport the packaged packaging box 21 to the palletizer 18. A pallet is placed on the inner bottom surface of the palletizer 18, and a manipulator is arranged on the inner upper part of the palletizer 18. The manipulator moves the packaging box 21 from the stacking conveyor 17 to the pallet and arranges it neatly.

[0026] In summary, the packing mechanism of the non-standard automated packing, packaging and palletizing equipment turns the packing box 21 90° through the turning table 14 to turn the opening horizontally toward the product, and then the rear product conveyor belt 6 and the horizontal pushing structure 8 can push the product horizontally into the packing box 21, and finally the horizontal cylinder 10 supports the product and cooperates with the turning table 14 to turn the packing box 21 containing the product. Since the structure does not use expensive manipulators to grab products but uses low-cost conveyor belts and cylinders, the cost is low. Since the product only slides forward and turns along the trend without large-scale displacement during the whole process, the space required for the whole equipment is relatively small, thereby achieving the effect of saving space. Since the product is transported by the rear product conveyor belt 6 from below instead of directly grabbing it, the product can be prevented from being subjected to force and thus product damage can be avoided. Since it is not grabbed by a manipulator, the product does not need to be precisely positioned or slowly approached by the manipulator, but is directly pushed into the packing box 21 by the horizontal pushing structure 8 and then the horizontal cylinder 10 supports the product to turn it on the turning table 14, so the packaging efficiency is very high.

[0027] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A boxing mechanism for non-standard automated boxing, packaging and palletizing equipment, comprising a product conveying rack (1), a boxing rack (2), a carton conveying rack (3) and a packaging output rack (4), characterized in that: A front-end product conveyor belt (5), a rear-end product conveyor belt (6) and a material pushing rack (7) are installed above the product conveyor rack (1); a horizontal material pushing structure (8) is installed above the material pushing rack (7); a vertical cylinder (9) is installed below the horizontal material pushing structure (8); a horizontal cylinder (10) is installed below the vertical cylinder (9); a front-end carton conveyor belt (11) and a rear-end carton conveyor belt (12) are installed above the carton conveyor rack (3); a carton pushing structure (13) is installed below the rear-end carton conveyor belt (12); a turning workbench (14) is installed above the carton packing rack (2); and a packaging conveyor belt (15) is installed above the packaging output rack (4).

2. The packing mechanism of the non-standard automatic packing, packaging and palletizing equipment according to claim 1 is characterized by: A baler (16) is installed at the rear end of the baling output rack (4), a stacking conveyor belt (17) is installed behind the baler (16), and a palletizer (18) is installed at the rear end of the stacking conveyor belt (17).

3. The packing mechanism of the non-standard automatic packing, packaging and palletizing equipment according to claim 1 is characterized by: A plurality of annular products (19) are placed above the front product conveyor belt (5); the front product conveyor belt (5) and the rear product conveyor belt (6) are V-shaped and can hold up the annular products (19); the two have the same height; and the length of the rear product conveyor belt (6) is greater than the sum of the thickness of the annular products (19) and the length of the horizontal cylinder (10).

4. The packing mechanism of the non-standard automatic packing, packaging and palletizing equipment according to claim 1 is characterized by: The flip workbench (14) includes a flip linear guide rail (1401), a sliding plate (1402) is connected to the top of the flip linear guide rail (1401) via a slider, a swingable flip bracket (1403) is hinged to the top of the sliding plate (1402), a slide cylinder (1404) for driving the sliding plate (1402) to slide is installed below the flip linear guide rail (1401), a swing cylinder (1405) for driving the flip bracket (1403) to swing is installed below the sliding plate (1402), a roller conveyor (20) is installed behind the rear end product conveyor belt (6), and the height of the sliding plate (1402) is lower than the roller conveyor (20) so that the flip bracket (1403) can be inserted under the roller conveyor (20).

5. The packing mechanism of the non-standard automatic packing, packaging and palletizing equipment according to claim 1 is characterized by: The carton pushing structure (13) comprises a pushing linear guide rail (1301) and a pushing cylinder (1302); a swingable reversing plate (1303) is installed above the pushing linear guide rail (1301) via a slider; a reversing cylinder (1304) for driving the reversing plate (1303) to swing is installed on one side of the reversing plate (1303); and a positioning cylinder (1305) is installed above the reversing plate (1303).

6. The packing mechanism of the non-standard automatic packing, packaging and palletizing equipment according to claim 1 is characterized by: A plurality of packaging boxes (21) are placed above the front carton conveyor belt (11). The front carton conveyor belt (11) delivers one packaging box (21) at a time to the rear carton conveyor belt (12). The length of the rear carton conveyor belt (12) is slightly larger than the width of the packaging box (21). The carton pushing structure (13) is used to completely push the carton on the rear carton conveyor belt (12) onto the turning workbench (14).

7. The boxing mechanism of the non-standard automatic boxing, packaging and palletizing equipment according to claim 1 is characterized by: A plurality of sensors are installed above the product conveying rack (1), the packing rack (2), the carton conveying rack (3), the packaging output rack (4) and the pushing rack (7), and the sensors are used to detect the running process of the product and the carton.