Sensor sampling inspection tool

Abstract

The utility model discloses a sensor sampling inspection tool, which comprises a clamping jaw, a base, an extraction structure and a test structure, the extraction structure is arranged on the base and used for moving a sensor out of an assembly line, and the test structure is arranged on the base and located on one side of the extraction structure. The extraction structure comprises a supporting column, a height adjusting rod, a mounting plate and a commutator, the supporting column is arranged on the base, the height adjusting rod is mounted on the supporting column, the mounting plate is arranged on an output rod of the height adjusting rod, and the commutator is arranged on the mounting plate. The utility model relates to the field of sensor sampling inspection equipment design, in particular to a sensor sampling inspection tool.

Description

Technical Field

[0001] The utility model relates to the field of sensor sampling inspection equipment design, in particular to a sensor sampling inspection tool. Background Art

[0002] Sensors are generally composed of four parts: sensitive elements, conversion elements, conversion circuits, and auxiliary power supplies. Sensors are detection devices that can sense the information being measured and convert the sensed information into electrical signals or other required forms of information output according to certain rules to meet the requirements of information transmission, processing, storage, display, recording, and control. The existence of sensors can replace manual work to complete many tasks and can greatly reduce labor costs. There are many types of sensors, and the more commonly used ones are distance sensors (distance switches), temperature sensors, humidity sensors, etc.

[0003] Sensors are currently produced using automatic or semi-automatic production lines, and their quality is relatively uniform. However, from a quality perspective, random inspections are still required to monitor equipment, materials, and production processes for quality anomalies. According to factory production line management guidelines, non-operating personnel are usually not allowed to approach a working production line due to concerns about production line safety and worker safety. Therefore, if random inspections are performed manually, there are safety issues and it is not possible to conduct random inspections on a regular basis.

[0004] Taking into account the functional differences of sensor products, the test equipment must also take into account the multifunctional test space. Utility Model Content

[0005] The technical problem to be solved by the utility model is that manual material extraction involves management and safety risks, and temporary construction of test tools has limited space and cannot test sensors with multiple functions.

[0006] In order to solve the above problems, the technical solution adopted by the utility model is as follows: The utility model is a sensor sampling tool, including a clamping claw, a base, an extraction structure and a test structure, the extraction structure is arranged on the base, the extraction structure is used to move the sensor out of the assembly line, the test structure is arranged on the base and is located on one side of the extraction structure, the extraction structure includes a support column, a height adjustment rod, a mounting plate and a commutator, the support column is arranged on the base, the height adjustment rod is installed on the support column, the mounting plate is arranged on the output rod of the height adjustment rod, and the commutator is arranged on the mounting plate.

[0007] Furthermore, the commutator includes a fixed frame, a motor, a mounting seat, a position adjustment rod and a top seat, the fixed frame is arranged on the mounting plate, the motor is installed in the fixed frame, the mounting seat is arranged on the output shaft of the motor, the position adjustment rod is installed on the mounting seat, the top seat is arranged on the output shaft of the position adjustment rod, and the clamp is arranged on the top seat.

[0008] Furthermore, the motor is a forward and reverse rotating motor.

[0009] Furthermore, the claws of the clamp are respectively provided with arc pads.

[0010] Furthermore, the test structure includes table legs, a curved table top and a distance tester, the table legs are arranged on the base, the table legs are provided in multiple groups, the curved table top is arranged on multiple groups of table legs, and the distance tester is arranged on the curved table top.

[0011] Furthermore, the distance tester comprises a sliding assembly, a sliding plate and a mounting assembly, wherein the sliding assembly is arranged on the arc-shaped desktop, the sliding plate is arranged on the sliding assembly, and the mounting assembly is arranged on the arc-shaped desktop.

[0012] Furthermore, the sliding assembly includes a limit seat and a sliding rod, the limit seat is symmetrically provided in multiple groups, the limit seat is arranged on the arc-shaped table top, the sliding rod is arranged between the limit seats, the sliding rod is provided with two groups, and the sliding plate is slidably sleeved on the two groups of sliding rods.

[0013] Furthermore, the installation component includes an external frame and a retaining ring, the external frame is installed on the arc-shaped desktop, and the retaining ring is arranged on the external frame.

[0014] Furthermore, the arc-shaped desktop is provided with a scale, and the arc-shaped desktop is provided with a positioning frame.

[0015] Preferably, the height adjustment rod and the position adjustment rod use electric push rods or hydraulic rods.

[0016] The beneficial effects achieved by the utility model using the above structure are as follows:

[0017] 1. The extraction structure can be used to control the height adjustment rod, position adjustment rod and clamping claw to clamp the sensor to be tested from the production line. If an external PLC controller is connected, full automatic control can be achieved.

[0018] 2. The curved desktop can be used to place a variety of test tools to test different sensor functions. To test different sensors, the operator only needs to change positions without having to prepare additional test tables. Testing can continue even if the product line is changed. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of a sensor sampling inspection tool proposed by the utility model;

[0020] Figure 2 This is a structural schematic diagram of a sensor sampling inspection tool proposed by the utility model from another angle;

[0021] Figure 3 A top view of a sensor sampling inspection tool proposed by the utility model;

[0022] Figure 4 The utility model provides a schematic structural diagram of a distance tester for a sensor sampling tool.

[0023] Among them, 1. Clamp, 2. Base, 3. Extraction structure, 4. Test structure, 5. Support column, 6. Height adjustment rod, 7. Mounting plate, 8. Commutator, 9. Fixed frame, 10. Motor, 11. Mounting seat, 12. Position adjustment rod, 13. Top seat, 14. Arc pad, 15. Table leg, 16. Arc table top, 17. Distance tester, 18. Sliding assembly, 19. Sliding plate, 20. Mounting assembly, 21. Limit seat, 22. Sliding rod, 23. Peripheral frame, 24. Positioning ring, 25. Scale, 26. Positioning frame. DETAILED DESCRIPTION

[0024] like Figure 1 to Figure 4 As shown, the utility model is a sensor sampling tool, including a clamp 1, the clamp uses a starting clamp or an electric clamp, and also includes a base 2, an extraction structure 3 and a test structure 4. The extraction structure 3 is arranged on the base 2, and the extraction structure 3 is used to move the sensor out of the assembly line. The test structure 4 is arranged on the base 2 and is located on one side of the extraction structure 3. The extraction structure 3 includes a support column 5, a height adjustment rod 6, a mounting plate 7 and a commutator 8. The support column 5 is arranged on the base 2, the height adjustment rod 6 is installed on the support column 5, the mounting plate 7 is arranged on the output rod of the height adjustment rod 6, the commutator 8 is arranged on the mounting plate 7, and the height adjustment rod 6 changes its length according to actual conditions, so as to change the height of the commutator 8.

[0025] The commutator 8 includes a fixed frame 9, a motor 10, a mounting seat 11, a position adjustment rod 12 and a top seat 13. The fixed frame 9 is arranged on the mounting plate 7, the motor 10 is installed in the fixed frame 9, the mounting seat 11 is arranged on the output shaft of the motor 10, the position adjustment rod 12 is installed through the mounting seat 11, the top seat 13 is arranged on the output shaft of the position adjustment rod 12, the clamp 1 is arranged on the top seat 13, the motor 10 is a forward and reverse motor, the motor 10 uses a stepping motor, and the claws of the clamp 1 are respectively provided with arc pads 14, and the arc pads 14 are made of hard cotton material or rubber material.

[0026] The test structure 4 includes table legs 15, a curved table top 16 and a distance tester 17. The table legs 15 are arranged on the base 2. There are multiple groups of table legs 15. The curved table top 16 is arranged on multiple groups of table legs 15. The distance tester 17 is arranged on the curved table top 16. The staff is located on one side of the curved table top 16. A variety of test equipment is placed on the curved table top 16 for corresponding sensors with different functions.

[0027] The distance tester 17 includes a sliding assembly 18 , a sliding plate 19 and a mounting assembly 20 . The sliding assembly 18 is disposed on the arc-shaped desktop 16 , the sliding plate 19 is disposed on the sliding assembly 18 , and the mounting assembly 20 is disposed on the arc-shaped desktop 16 .

[0028] The sliding assembly 18 includes a limit seat 21 and a sliding rod 22. The limit seat 21 is symmetrically provided with multiple groups. The limit seat 21 is arranged on the arc-shaped table top 16. The sliding rod 22 is arranged between the limit seats 21. There are two groups of sliding rods 22. The sliding plate 19 is slidably sleeved on the two groups of sliding rods 22.

[0029] The mounting assembly 20 includes an external frame 23 and a retaining ring 24 . The external frame 23 is mounted on the arc-shaped desktop 16 . The retaining ring 24 is disposed on the external frame 23 . The arc-shaped desktop 16 is provided with a scale 25 . The arc-shaped desktop 16 is provided with a positioning frame 26 .

[0030] When in specific use: move the device to a suitable location beside the production line, align the position of the clamping jaw 1, and when performing random inspections, work periodically or continuously, start the clamping jaw 1 to clamp the sensor, extend the height adjustment rod 6, start the motor 10, and move the sensor to the top of the curved table top 16. The staff will remove the sensor on one side of the curved table top 16, and find the corresponding position for testing according to the type of sensor. If it is a distance test, the product can be clamped into the clamping ring 24, and the sliding plate 19 moves on the sliding rod 22 to test the function and parameters of the distance sensor.

[0031] It should be understood that although this specification is described according to implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A sensor sampling tool, comprising a clamping jaw, characterized in that: It also includes a base, an extraction structure and a test structure, wherein the extraction structure is arranged on the base, the extraction structure is used to move the sensor out of the assembly line, the test structure is arranged on the base and is located on one side of the extraction structure, the extraction structure includes a support column, a height adjustment rod, a mounting plate and a commutator, the support column is arranged on the base, the height adjustment rod is installed on the support column, the mounting plate is arranged on the output rod of the height adjustment rod, and the commutator is arranged on the mounting plate.

2. A sensor sampling inspection tool according to claim 1, characterized in that: The commutator includes a fixed frame, a motor, a mounting seat, a position adjustment rod and a top seat, the fixed frame is arranged on the mounting plate, the motor is installed in the fixed frame, the mounting seat is arranged on the output shaft of the motor, the position adjustment rod is installed on the mounting seat, the top seat is arranged on the output shaft of the position adjustment rod, and the clamp is arranged on the top seat.

3. A sensor sampling inspection tool according to claim 2, characterized in that: The motor is a forward and reverse rotating motor.

4. A sensor sampling inspection tool according to claim 2, characterized in that: The claws of the clamp are respectively provided with arc pads.

5. A sensor sampling inspection tool according to claim 1, characterized in that: The test structure includes table legs, a curved table top and a distance tester. The table legs are arranged on a base, and the table legs are provided in multiple groups. The curved table top is arranged on multiple groups of table legs, and the distance tester is arranged on the curved table top.

6. A sensor sampling inspection tool according to claim 5, characterized in that: The distance tester comprises a sliding component, a sliding plate and a mounting component. The sliding component is arranged on the arc-shaped desktop, the sliding plate is arranged on the sliding component, and the mounting component is arranged on the arc-shaped desktop.

7. A sensor sampling inspection tool according to claim 6, characterized in that: The sliding assembly includes a limit seat and a sliding rod. The limit seat is symmetrically provided with multiple groups. The limit seat is arranged on the arc-shaped table top. The sliding rod is arranged between the limit seats. The sliding rod is provided with two groups. The sliding plate is slidably sleeved on the two groups of sliding rods.

8. A sensor sampling inspection tool according to claim 6, characterized in that: The installation component comprises an external device frame and a clamping ring. The external device frame is installed on the arc-shaped desktop, and the clamping ring is arranged on the external device frame.

9. A sensor sampling inspection tool according to claim 5, characterized in that: The arc-shaped desktop is provided with scales, and the arc-shaped desktop is provided with a positioning frame.

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