Convenient-to-install ultrafiltration membrane assembly
By designing an easy-to-install ultrafiltration membrane assembly, using a combined structure of membrane frame base, membrane curtain fixture and UPVC pipe fittings, the problems of difficulty in installation and disassembly and high cost of ultrafiltration membrane assembly in the prior art are solved, and more efficient installation and reduced costs are achieved.
Patent Information
- Application Number
- CN202421597095.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-08
AI Technical Summary
Existing ultrafiltration membrane components are difficult and costly during installation and disassembly.
An ultrafiltration membrane assembly that is easy to install is designed, using the structure of the membrane frame base and membrane curtain fixture. Combined with the water collection and gas collection system of UPVC pipe fittings, the splicing design of the membrane frame and the combined connection of the pipe fittings is realized.
It solves the problem of inconvenience in installation and disassembly of ultrafiltration membrane frames and membrane curtains, reduces overall weight and volume, reduces materials and costs, and improves installation efficiency.
Smart Images

Figure CN222900718U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ultrafiltration membranes, and specifically relates to an ultrafiltration membrane module that is convenient for installation. Background Art
[0002] An ultrafiltration membrane is a membrane filtration technology in separation technology, which can physically separate macromolecular substances (such as proteins, colloids, etc.) from small molecular substances (such as water, ions, etc.) in a solution. Ultrafiltration membranes are widely used in fields such as drinking water, wastewater treatment, biotechnology, and the food industry. However, in the prior art, ultrafiltration membrane modules have problems such as difficult installation and disassembly, and high costs.
[0003] The utility model patent with the publication number CN213942698U discloses an ultrafiltration membrane rack that is convenient for the tie bars of a water tank. In this ultrafiltration membrane rack, membrane curtain mounting holes are used to install ultrafiltration membrane curtains; the equidistantly arranged membrane curtain mounting holes are not completely continuously distributed on the transverse columns; two skipped hole positions are provided on the transverse columns to reserve a passage for the tie bars; the tie bar reserved passage is used to give space for the longitudinal tie bars to pass through. When the ultrafiltration membrane curtain is installed on the ultrafiltration membrane rack, it is installed in a side-by-side manner in two rows; therefore, in the middle of a pair of transverse columns of the ultrafiltration membrane rack where there are membrane curtain mounting holes, there is also a middle cross beam parallel to this pair of transverse columns; on the left and right sides corresponding to the middle cross beam, there are also equidistantly arranged membrane curtain mounting holes that are not completely continuous. Above and below the ultrafiltration membrane rack, there is a middle cross beam each to correspondingly install two rows of ultrafiltration membrane curtains. At the same time, a water outlet pipeline is provided between the upper and lower parallel middle cross beams; the water outlet pipeline is parallel to the longitudinal columns to provide longitudinal support for the ultrafiltration membrane rack. The position where the middle cross beam is located is the reserved space for the water tank transverse tie bars to pass through. Below the transverse column at the lower part, there is also a pair of parallel bottom transverse columns; there are multiple parallel exhaust pipelines between the bottom transverse columns; the bottom transverse columns and the exhaust pipelines further strengthen the structural strength of the ultrafiltration membrane rack. Above the ultrafiltration membrane rack, there is also an additional cross beam; an air inlet is provided on this cross beam, and a water outlet is provided on the middle cross beam. During actual operation, the water filtered by the ultrafiltration membrane curtain is concentrated by the water outlet pipeline and discharged through the water outlet; the other end is connected to the outside pipeline through the air inlet to transport the gas required for the operation of the ultrafiltration membrane curtain, and is discharged through the exhaust pipeline.
[0004] This solution improves the existing ultrafiltration membrane rack, enabling the tie bars of the water tank to pass through the membrane rack and the inner surface of the corresponding side of the water tank, thereby preventing the ultrafiltration membrane rack from deforming due to the tension of the tie bars and affecting the normal operation and service life of the ultrafiltration membrane rack. However, there are still problems such as difficult installation and disassembly, and high costs. Content of the Utility Model
[0005] The object of the present utility model is to solve the above deficiencies and provide an ultrafiltration membrane module that is easy to install, solving the problem of inconvenient installation and disassembly of the ultrafiltration membrane rack and the ultrafiltration membrane curtain.
[0006] To achieve the above object, an ultrafiltration membrane module that is easy to install is designed, including a membrane rack base. Longitudinal columns 11 arranged longitudinally are connected to the lower sides of the four corners of the membrane rack base. Membrane curtain fixing members 16 are provided on the left and right sides of the top surface of the membrane rack base. A membrane curtain 1 is installed on the membrane curtain fixing members 16. Sleeve inner tubes 17 arranged longitudinally are connected to the positions corresponding to the longitudinal columns 11 above the four corners of the membrane rack base. A sleeve outer tube 18 is sleeved on the sleeve inner tube 17. The upper part of the sleeve outer tube 18 is fixedly connected to the top of the membrane curtain 1. The water outlet above the membrane curtain 1 is connected to a collecting water pipe 2. An aeration branch pipe 27 is fixedly connected to the lower part of the membrane rack base. The aeration branch pipe 27 is connected to a collecting gas pipe 3.
[0007] Furthermore, the membrane rack base includes long transverse columns 12 and short transverse columns 13. There are two long transverse columns 12 and two short transverse columns 13 respectively, which are arranged in parallel. The long transverse columns 12 and the short transverse columns 13 are perpendicular to each other to form a rectangular frame. The longitudinal columns 11 are connected to the lower sides of the four corners of the rectangular frame. The membrane curtain fixing members 16 are fixedly connected to the short transverse columns 13.
[0008] Furthermore, membrane curtain fixing members 16 are provided on the mutually parallel short transverse columns 13 on the left and right sides. There are at least two membrane curtain fixing members 16, and at least two membrane curtain fixing members 16 are arranged at equal intervals.
[0009] Furthermore, short transverse angle steels 14 are provided under the short transverse columns 13 on the left and right sides. The short transverse angle steels 14 are connected between the inner sides of two adjacent longitudinal columns 11. Equally spaced threaded holes are distributed on the short transverse angle steels 14, and a U-shaped pipe clamp 15 is connected through the threaded holes. The U-shaped pipe clamp 15 is used for fixedly connecting the aeration branch pipe 27.
[0010] Furthermore, a fixing member 19 is connected to the upper part inside the sleeve outer tube 18. The fixing member 19 and an angle steel limiting member 20 are connected through threaded hole two and bolt two. A plurality of equally spaced threaded holes three are provided on the angle steel limiting member 20, and the angle steel limiting member 20 is fixedly connected to the top of the membrane curtain 1 through the threaded holes three.
[0011] Furthermore, round holes one arranged at equal intervals are opened on the collecting water pipe 2, and a saddle joint 23 is connected through the round holes one. The two ends of the collecting water pipe 2 are respectively connected to a plug 21 and a loose flange 22. The loose flange 22 is used for connecting the produced water pipeline. The saddle joint 23 is sequentially connected to a union 24, an elbow 25, and an external thread joint 26 through pipelines. The external thread joint 26 is connected to the water outlet of the membrane curtain 1.
[0012] Further, the gas collecting pipe 3 is provided with round holes two arranged at equal intervals, and is connected to the saddle joint two 23-2 through the round holes two. Both ends of the gas collecting pipe 3 are respectively connected to the plug two 21-2 and the loose flange two 22-2. The loose flange two 22-2 is used to connect the aeration pipeline. The saddle joint two 23-2 is sequentially connected to the union two 24-2, the elbow two 25-2, the aeration branch pipe 27 and the aeration branch pipe plug 28 through pipelines.
[0013] Further, both the water collecting pipe 2 and the gas collecting pipe 3 adopt UPVC pipe fittings, and the UPVC pipe fittings are used to replace the gas collecting and water collecting functions of steel pipes, so as to achieve the purpose of cost saving.
[0014] Compared with the prior art, the utility model has the following advantages:
[0015] (1) The utility model provides an ultrafiltration membrane module convenient for installation, which can solve the problems of inconvenient installation and disassembly of the ultrafiltration membrane rack and the ultrafiltration membrane curtain;
[0016] (2) The utility model can reduce the material consumption of the membrane rack, and uses UPVC pipe fittings to replace the gas collecting and water collecting functions of steel pipes, so as to achieve the purpose of cost saving;
[0017] (3) The main body of the membrane rack of the utility model adopts a splicing method, which greatly reduces the overall weight and volume, solves the problem of inconvenient installation and disassembly, and is worthy of popularization and application. [Description of the Drawings]
[0018] Figure 1 is the structural schematic diagram of the utility model;
[0019] Figure 2 is the structural schematic diagram at the membrane rack base of the utility model;
[0020] Figure 3 is the structural schematic diagram of the membrane rack of the utility model;
[0021] In the figure: 1. Membrane curtain 2. Water collecting pipe 3. Gas collecting pipe 11. Longitudinal column 12. Long transverse column 13. Short transverse column 14. Short transverse angle steel 15. U-shaped pipe clamp 16. Membrane curtain fixing part 17. Inner pipe of the sleeve 18. Outer pipe of the sleeve 19. Fixing part 20. Angle steel limiting part 21. Plug 21-2. Plug two 22. Loose flange 22-2. Loose flange two 23. Saddle joint 23-2. Saddle joint two 24. Union 24-2. Union two 25. Elbow 25-2. Elbow two 26. External thread joint 27. Aeration branch pipe 28. Aeration branch pipe plug. [Detailed Implementation Modes]
[0022] As shown in the attached drawings, the utility model provides an ultrafiltration membrane module convenient for installation, which includes a membrane frame base. Longitudinal columns 11 arranged longitudinally are connected to the lower parts of the four corners of the membrane frame base. Membrane curtain fixing parts 16 are arranged on the left and right sides of the top surface of the membrane frame base. A membrane curtain 1 is installed on the membrane curtain fixing parts 16. Sleeve inner pipes 17 arranged longitudinally are connected to the positions corresponding to the longitudinal columns 11 above the four corners of the membrane frame base. A sleeve outer pipe 18 is sleeved on the sleeve inner pipe 17. The upper part of the sleeve outer pipe 18 is fixedly connected to the top of the membrane curtain 1. The water outlet above the membrane curtain 1 is connected to a water collecting pipe 2. An aeration branch pipe 27 is fixedly connected to the lower part of the membrane frame base, and the aeration branch pipe 27 is connected to a gas collecting pipe 3.
[0023] Among them, the membrane frame base includes long transverse columns 12 and short transverse columns 13. There are two long transverse columns 12 and two short transverse columns 13 respectively, and they are arranged in parallel. The long transverse columns 12 and the short transverse columns 13 are perpendicular to each other to form a rectangular frame. The longitudinal columns 11 are connected to the lower parts of the four corners of the rectangular frame. The membrane curtain fixing parts 16 are fixedly connected to the short transverse columns 13. Membrane curtain fixing parts 16 are arranged on the mutually parallel short transverse columns 13 on the left and right sides. There are at least two membrane curtain fixing parts 16, and at least two membrane curtain fixing parts 16 are arranged at equal intervals. Short transverse angle steels 14 are arranged under the short transverse columns 13 on the left and right sides. The short transverse angle steels 14 are connected between the inner sides of two adjacent longitudinal columns 11. Equally spaced threaded holes are distributed on the short transverse angle steels 14, and a U-shaped pipe clamp 15 is connected through the threaded holes. The U-shaped pipe clamp 15 is used for fixedly connecting the aeration branch pipe 27.
[0024] Round holes one arranged at equal intervals are opened on the water collecting pipe 2, and saddle joints 23 are connected through the round holes one. Plug heads 21 and loose flange 22 are respectively connected to both ends of the water collecting pipe 2. The loose flange 22 is used for connecting to the product water pipeline. The saddle joint 23 is connected to a union 24, an elbow 25, and an external thread joint 26 in sequence through pipes. The external thread joint 26 is connected to the water outlet of the membrane curtain 1. Round holes two arranged at equal intervals are provided on the gas collecting pipe 3, and saddle joints two 23-2 are connected through the round holes two. Plug heads two 21-2 and loose flange two 22-2 are respectively connected to both ends of the gas collecting pipe 3. The loose flange two 22-2 is used for connecting to the aeration pipeline. The saddle joint two 23-2 is connected to a union two 24-2, an elbow two 25-2, the aeration branch pipe 27, and an aeration branch pipe plug 28 in sequence through pipes. Both the water collecting pipe 2 and the gas collecting pipe 3 adopt UPVC pipe fittings, and the UPVC pipe fittings are used to replace the gas collecting and water collecting functions of steel pipes, so as to achieve the purpose of cost saving.
[0025] A fixing part 19 is connected to the upper part inside the sleeve outer pipe 18. The fixing part 19 and an angle steel limiting part 20 are connected through a threaded hole two and a bolt two. A plurality of threaded holes three arranged at equal intervals are provided on the angle steel limiting part 20, and the angle steel limiting part 20 is fixedly connected to the top of the membrane curtain 1 through the threaded holes three.
[0026] The following further describes the present utility model in conjunction with the accompanying drawings and specific embodiments:
[0027] The present utility model mainly consists of three structures: a membrane rack, a water collection system, and a gas collection system.
[0028] 1. Membrane rack
[0029] It includes a membrane rack base and membrane rack splicing parts. As shown in the attached Figure 2 figure, the outer frame of the membrane rack base is composed of two mutually perpendicular or parallel columns, namely the long horizontal column 12 and the short horizontal column 13. Specifically, it includes two long horizontal columns 12 and two short horizontal columns 13 located above, as well as four longitudinal columns 11 connecting the corresponding lower parts; on a pair of relatively parallel short horizontal columns 13, several membrane curtain fixing parts 16 are arranged at equal intervals, and the membrane curtain fixing parts 16 are used to install the ultrafiltration membrane curtain 1; below the short horizontal column 13, a pair of relatively parallel short horizontal angle steels 14 are connected inside the two longitudinal columns 11, and several threaded holes are arranged at equal intervals on the short horizontal angle steels 14 for connecting the U-shaped pipe clamps 15 to facilitate the fixation of the aeration branch pipes 27; and at the positions corresponding to the longitudinal columns 11 on the long horizontal column 12 and the short horizontal column 13, four longitudinal inner pipes of the sleeve 17 are connected for splicing the upper splicing parts of the membrane rack. As shown in the attached Figure 3 figure, in the membrane rack splicing parts, four outer pipes of the sleeve 18 are connected to the inner pipes of the sleeve 17 of the membrane rack base, and the fixing part 19 is connected above the inner side of the outer pipe of the sleeve 18. The fixing part 19 and the angle steel limiting part 20 are bolt-connected through threaded holes, and several threaded holes are arranged at equal intervals on the angle steel limiting part for fixing the membrane curtain 1. Thus, the membrane rack base and the membrane rack splicing parts jointly form the membrane rack.
[0030] 2. Water collection system
[0031] It includes a water collection pipe and other pipe fittings. Several round holes are arranged at equal intervals on the water collection pipe 2 for connecting the saddle joints 23. Both ends of the water collection pipe 2 are respectively connected with a plug 21 and a loose flange 22 to facilitate subsequent connection to the water production pipeline; the saddle joints 23 are sequentially connected with a union 24, an elbow 25, and an external thread joint 26 through pipes, and the external thread joint 26 is connected to the water outlet of the membrane curtain 1. Thus, the water filtered by the ultrafiltration membrane curtain 1 is concentrated through the water collection pipe 2 and discharged through the loose flange 22 to connect to the water production pipeline.
[0032] 3. Gas collection system
[0033] It includes a header pipe, aeration branch pipes and other pipe fittings. There are several round holes arranged at equal intervals on the header pipe 3 for connecting the second saddle joint 23-2. The two ends of the header pipe 3 are respectively connected to the second plug 21-2 and the second loose flange 22-2 to facilitate subsequent connection of the aeration pipeline. The second saddle joint 23-2 is successively connected to the second union 24-2, the second elbow 25-2, the aeration branch pipe 27 and the aeration branch pipe plug 28 by pipes. Thus, the gas required for the operation of the ultrafiltration membrane curtain 1 is conveyed through the connection between the second loose flange 22-2 and the external aeration pipeline and discharged through several air holes arranged at equal intervals on the aeration branch pipe 27.
[0034] The working process of the utility model is as follows: During actual operation, first fix the four longitudinal columns 11 in the membrane rack bottom frame to the bottom of the pool. Then connect the four outer sleeves 18 in the membrane rack splicing parts to the inner sleeves 17 of the membrane rack base. Then fix the membrane curtain 1 with the membrane curtain fixing part 16, and connect the membrane curtain 1 and the angle steel limiting part 20 with bolts through threaded holes. Finally, connect the fixing part 19 and the angle steel limiting part 20 with bolts, thus completing the fixation of the membrane curtain 1 and the membrane rack. The water outlet above the membrane curtain 1 is connected to the water collection system. The water filtered by the ultrafiltration membrane curtain 1 is concentrated through the header pipe 2 and discharged through the loose flange 22 of the water collection system to connect to the water production pipeline. The gas collection system is configured below the membrane curtain 1. The aeration branch pipe 27 is fixed by the short transverse angle steel 14 and the U-shaped pipe clamp 15 of the membrane rack bottom frame. The gas required for the operation of the ultrafiltration membrane curtain 1 is conveyed through the connection between the second loose flange 22-2 of the gas collection system and the external aeration pipeline, and finally discharged through several air holes arranged at equal intervals on the aeration branch pipe 27. The utility model adopts a spliced membrane rack and combined pipe fittings, which is more convenient for the installation and disassembly operations of the ultrafiltration membrane module during actual work.
[0035] In addition, in the water collection system of the utility model, a metal hose can be used to replace the plastic hard pipe to connect the header pipe and the membrane curtain, so that the membrane curtain can move up and down within a small range to prevent the breakage of the header pipe caused by the deformation of the lower bottom plate where the membrane rack is fixed. The main body of the membrane rack of the utility model adopts a splicing method, which greatly reduces the overall weight and volume and solves the problem of inconvenient installation and disassembly. At the same time, the utility model can reduce the material used for the membrane rack and utilize the gas collection and water collection functions of UPVC pipe fittings instead of steel pipes, so as to achieve the purpose of cost saving.
[0036] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art. The standard parts used can be purchased from the market. The special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding in the prior art. The machines, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be elaborated here.
[0037] The present utility model is not limited to the above-mentioned embodiments. Any other changes, modifications, substitutions, combinations, or simplifications made without departing from the spirit and principle of the present utility model shall be equivalent replacement methods and are all included within the protection scope of the present utility model.
Claims
1. An ultrafiltration membrane assembly that is easy to install, characterized in that: The invention comprises a membrane frame base, wherein the four corners of the membrane frame base are connected to longitudinal columns (11) arranged longitudinally, the left and right sides of the top surface of the membrane frame base are provided with membrane curtain fixing parts (16), and the membrane curtain (1) is installed on the membrane curtain fixing parts (16), and the positions above the four corners of the membrane frame base corresponding to the longitudinal columns (11) are connected to longitudinally arranged sleeve inner tubes (17), the sleeve inner tube (17) is sleeved with a sleeve outer tube (18), and the upper part of the sleeve outer tube (18) is fixedly connected to the top of the membrane curtain (1), and the upper water outlet of the membrane curtain (1) is connected to the water collecting pipe (2), and the lower part of the membrane frame base is fixedly connected to an aeration branch pipe (27), and the aeration branch pipe (27) is connected to the air collecting pipe (3).
2. The ultrafiltration membrane assembly that is easy to install as claimed in claim 1, characterized in that: The membrane frame base comprises a long transverse column (12) and a short transverse column (13), wherein two long transverse columns (12) and two short transverse columns (13) are respectively provided and arranged in parallel, wherein the long transverse columns (12) and the short transverse columns (13) are perpendicular to each other to form a rectangular frame, wherein the longitudinal columns (11) are connected to the bottom of the four corners of the rectangular frame, and the membrane curtain fixing parts (16) are fixedly connected to the short transverse columns (13).
3. The ultrafiltration membrane assembly that is easy to install as claimed in claim 2, characterized in that: The short transverse columns (13) parallel to each other and located on the left and right sides are both provided with film curtain fixing members (16), and at least two of the film curtain fixing members (16) are provided, and the at least two film curtain fixing members (16) are arranged at equal intervals.
4. The ultrafiltration membrane assembly that is easy to install as claimed in claim 2, characterized in that: Short transverse angle steels (14) are provided below the short transverse columns (13) on the left and right sides. The short transverse angle steels (14) are connected between the inner sides of two adjacent longitudinal columns (11). The short transverse angle steels (14) are provided with threaded holes arranged at equal intervals, and are connected to U-shaped pipe clamps (15) through the threaded holes. The U-shaped pipe clamps (15) are used to fix the aeration branch pipes (27).
5. The ultrafiltration membrane assembly that is easy to install as claimed in claim 1, characterized in that: A fixing part (19) is connected to the upper inner side of the outer tube (18) of the sleeve, and the fixing part (19) is connected to the angle steel limiter (20) through threaded hole two and bolt two. The angle steel limiter (20) is provided with a plurality of threaded holes three arranged at equal intervals, and is fixedly connected to the top of the membrane curtain (1) through threaded hole three.
6. The ultrafiltration membrane assembly that is easy to install as claimed in claim 1, characterized in that: The water collecting pipe (2) is provided with circular holes arranged at equal intervals, and a saddle joint (23) is connected through the circular holes. The two ends of the water collecting pipe (2) are respectively connected to a plug (21) and a slip-on flange (22). The slip-on flange (22) is used to connect a water production pipeline. The saddle joint (23) is connected to a slip-on joint (24), an elbow (25) and an external thread joint (26) in sequence through a pipeline. The external thread joint (26) is connected to the water outlet of the membrane curtain (1).
7. The ultrafiltration membrane assembly that is easy to install as claimed in claim 1, characterized in that: The gas collecting pipe (3) is provided with two circular holes arranged at equal intervals, and is connected to two saddle joints (23-2) through the two circular holes. Two ends of the gas collecting pipe (3) are respectively connected to two plugs (21-2) and two slip-on flanges (22-2). The two slip-on flanges (22-2) are used to connect an aeration pipeline. The two saddle joints (23-2) are sequentially connected to two slip-on joints (24-2), two elbows (25-2), an aeration branch pipe (27), and an aeration branch pipe plug (28) through a pipeline.
8. The ultrafiltration membrane assembly that is easy to install according to any one of claims 1 to 7, characterized in that: The water collecting pipe (2) and the gas collecting pipe (3) are both made of UPVC pipe fittings.
Citation Information
Patent Citations
Ultrafiltration membrane frame convenient for tie bar of water tank
CN213942698U