Coal crusher

By adopting a double crushing design of physical extrusion and rotary stirring in the coal crusher, combined with atomization dust removal system and adjustable baffle design, the problems of low efficiency and serious pollution in traditional coal crushers are solved, and efficient, environmentally friendly and flexible coal crushing effect is achieved.

CN222901293UActive Publication Date: 2025-05-27ORDOS HAOHUA CLEAN COAL CO LTD
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Patent Information

Application Number
CN202421736337.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-05-27
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

Traditional coal crushers have problems such as low crushing efficiency, high energy consumption, serious dust pollution and limited regulation performance, which is difficult to meet the diversified needs of modern industrial production.

Method used

A coal crusher is designed, using preliminary physical extrusion crushing and subsequent rotary stirring crushing, combined with an integrated atomization dust removal system, suppressing dust flying through fine water mist spraying, and improving the flexibility and stability of the equipment through an adjustable baffle design and buffer spring structure.

Benefits of technology

It significantly improves the crushing efficiency and quality of coal, reduces dust pollution, meets the diversified needs in different production scenarios, reduces noise and mechanical wear, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222901293U_ABST
Patent Text Reader

Abstract

The utility model discloses a coal crusher which comprises a box body, a base is fixedly connected to the bottom end of the box body, supporting columns are fixedly installed on the periphery of the bottom end of the base respectively, a discharging port is formed in one side of the outer end of the box body, a crushing box is fixedly connected to the upper surface of the box body, and a feeding port is formed in the upper surface of the crushing box. A connecting plate is fixedly connected to the outer end of the feeding port, and a first rotating motor is arranged on one side of the upper surface of the box body; according to the coal crushing device, through preliminary physical extrusion crushing and subsequent rotary stirring crushing, the crushing efficiency and quality of the coal are remarkably improved, it is ensured that coal particles reach the ideal refining degree, meanwhile, the crushing efficiency is greatly improved, and meanwhile, the crushing efficiency is greatly improved. And the integrated atomization dust removal system can spray fine and dense water mist in real time in the crushing process, dust flying is effectively restrained, and air pollution is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of coal crushing, in particular to a coal crusher. Background Art

[0002] In the fields of coal mining, processing and utilization, as a key equipment, the performance and efficiency of coal crushers are directly related to the cost, efficiency and environmental protection of the entire production process. With the rapid development of the coal industry and the increasingly strict environmental protection requirements, traditional coal crushing equipment has been difficult to meet the diverse needs of modern industrial production. In this context, the technological evolution of coal crushers is particularly important.

[0003] Traditional coal crushers often have problems such as low crushing efficiency, high energy consumption and serious dust pollution. These devices can often only achieve a single crushing function during the crushing process, lacking effective dust removal measures, resulting in a poor working environment, affecting the health of operators, and increasing the difficulty and cost of subsequent processing. In addition, the adjustment performance of traditional crushers is limited and it is difficult to meet the diverse requirements for coal particle sizes in different production scenarios.

[0004] In view of this, research and improvement are carried out on the existing structure and deficiencies, and a coal crusher is provided in order to achieve a more practical and valuable purpose. Content of the Utility Model

[0005] (I) Technical Problems to be Solved

[0006] Aiming at the deficiencies of the prior art, the utility model provides a coal crusher, which solves the above problems.

[0007] (II) Technical Solutions

[0008] To achieve the above object, the utility model provides the following technical solution: A coal crusher includes a box body, the bottom end of the box body is fixedly connected with a base, support columns are respectively fixedly installed around the bottom end of the base, a discharge port is opened on one side of the outer end of the box body, a crushing box is fixedly connected to the upper surface of the box body, a feed port is opened on the upper surface of the crushing box, and a connecting plate is fixedly connected to the outer end of the feed port. Among them, a first rotating motor is arranged on one side of the upper surface of the box body, and its characteristics are;

[0009] A crushing assembly, which is correspondingly arranged inside the crushing box and is used for crushing coal.

[0010] Preferably, a discharge plate is fixedly installed on the front end surface of the discharge port opened on the outer end of the box body, sliding grooves are respectively opened on the inner side surface of the front end of the discharge plate, a baffle is arranged inside the sliding grooves, and the inner side surface of the baffle is correspondingly arranged at the front end of the discharge port.

[0011] Preferably, a water tank is fixedly connected to the rear end surface of the box body. A liquid infusion pipe is connected to the center of the upper surface of the water tank, and a supercharger is fixedly installed at the other end of the liquid infusion pipe. The supercharger is correspondingly sleeved on the outer end surface of the connecting plate. A plurality of atomizing nozzles are respectively arranged inside the supercharger. The nozzles extend to the inner surface of the connecting plate through the outer end of the connecting plate, and the plurality of nozzles are arranged oppositely.

[0012] Preferably, the crushing assembly is composed of a pressing shaft, a gear ring and a gear track. There are two pressing shafts, which are correspondingly arranged inside the crushing box. One end of each pressing shaft extends to the outer end of the crushing box through the inner wall of the crushing box and is respectively fixedly connected with a gear ring. The outer end of one gear ring extends and is connected to the output end of the first rotating motor. A gear track is fixedly sleeved on the outer ends of the two gear rings.

[0013] Preferably, the two sides of the inner wall of the box body are respectively provided with an inclination degree. A lead screw is arranged in the center of the upper end inside the box body. One end of the lead screw extends to the outer end of the box body through the inner wall of the box body and is fixedly connected with a third rotating motor. A plurality of crushing rods are fixedly installed on the outer end of the lead screw inside the box body.

[0014] Preferably, a rotating screw is arranged at the lower end inside the box body. One end of the rotating screw extends to the outer end of the box body through the inside of the box body and is fixedly connected with a second rotating motor. The front end of the rotating screw is arranged parallel to and corresponding to the opening formed in the box body.

[0015] Preferably, the bottom end of the support column is correspondingly sleeved with a support seat. A plurality of buffer springs are arranged on the inner bottom surface of the support seat, and the upper ends of the plurality of buffer springs are fixedly connected to the bottom end surface of the support column.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides a coal crusher, which has the following beneficial effects:

[0018] 1. Through preliminary physical extrusion crushing and subsequent rotary stirring crushing, the crushing efficiency and quality of coal are significantly improved, ensuring that the coal particles reach an ideal degree of refinement. At the same time, the integrated atomizing dust removal system can instantaneously spray fine water mist during the crushing process, effectively suppressing the flying of dust, reducing air pollution, and ensuring the cleanliness of the working environment and the health of employees. This dual design not only improves production efficiency but also actively responds to environmental protection requirements.

[0019] 2. By adopting an adjustable baffle design at the front end of the discharge port, it allows users to flexibly control the discharge speed and quantity of coal according to actual needs, thus meeting the diverse requirements in different production scenarios. In addition, the buffer spring structure equipped at the bottom of the support column effectively absorbs the vibration and impact during the operation of the equipment, significantly reducing noise and mechanical wear, ensuring the long-term stable operation of the equipment, not only improving the adaptability and reliability of the equipment, but also reducing the maintenance cost and extending the service life of the equipment, bringing a more economical and efficient usage experience to users. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 Schematic diagram of the overall structure of the present utility model;

[0021] Figure 2 Schematic diagram of the water tank structure of the present utility model;

[0022] Figure 3 Schematic diagram of the crushing component structure of the present utility model;

[0023] Figure 4 Schematic diagram of the internal structure of the box body of the present utility model.

[0024] In the figure: 1, box body; 2, base; 3, support column; 4, discharge plate; 5, crushing box; 6, connecting plate; 7, baffle; 8, water tank; 9, infusion pipe; 10, supercharger; 11, rotary motor one; 12, rotary motor two; 13, rotary motor three; 14, extrusion shaft; 15, gear ring; 16, gear track; 17, lead screw; 18, crushing rod; 19, rotary screw; 20, support seat; 21, buffer spring. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0026] Please refer to Figures 1-4 , a coal crusher, comprising a box body 1, the bottom end of the box body 1 is fixedly connected with a base 2, support columns 3 are respectively fixedly installed around the bottom end of the base 2, a discharge port is opened on one side of the outer end of the box body 1, a crushing box 5 is fixedly connected to the upper surface of the box body 1, a feed port is opened on the upper surface of the crushing box 5, and a connecting plate 6 is fixedly connected to the outer end of the feed port. Among them, a rotary motor one 11 is arranged on one side of the upper surface of the box body 1, and its characteristics are; also include;

[0027] The crushing component is correspondingly arranged inside the crushing box 5 and is used for crushing coal.

[0028] Furthermore, a discharge plate 4 is fixedly installed on the front end surface of the discharge port opened at the outer end of the box body 1, and chutes are respectively opened on the inner surface of the front end of the discharge plate 4. A baffle 7 is arranged inside the chutes, and the inner surface of the baffle 7 is correspondingly arranged at the front end of the discharge port.

[0029] Furthermore, a water tank 8 is fixedly connected to the rear end surface of the box body 1. A liquid infusion pipe 9 is connected to the center of the upper surface of the water tank 8, and a supercharger 10 is fixedly installed at the other end of the liquid infusion pipe 9. The supercharger 10 is correspondingly sleeved on the outer end surface of the connecting plate 6, and a number of atomizing nozzles are respectively arranged inside the supercharger 10. The nozzles extend through the outer end of the connecting plate 6 to the inner surface of the connecting plate 6, and a number of nozzles are arranged oppositely.

[0030] Furthermore, the crushing component is composed of a pressing shaft 14, a gear ring 15 and a gear track 16. Two pressing shafts 14 are arranged and are correspondingly arranged inside the crushing box 5. One end of each pressing shaft 14 extends to the outer end of the crushing box 5 through the inner wall of the crushing box 5 and is respectively fixedly connected with a gear ring 15. The outer end of one gear ring 15 extends and is connected to the output end of the first rotating motor 11. A gear track 16 is fixedly sleeved on the outer ends of the two gear rings 15.

[0031] Furthermore, the two sides of the inner wall of the box body 1 are respectively provided with an inclination degree, and a lead screw 17 is arranged at the center of the upper end inside the box body 1. One end of the lead screw 17 extends to the outer end of the box body 1 through the inner wall of the box body 1 and is fixedly connected with a third rotating motor 13. A number of crushing rods 18 are fixedly installed on the outer end of the lead screw 17 inside the box body 1.

[0032] Furthermore, a rotating screw 19 is arranged at the lower end inside the box body 1. One end of the rotating screw 19 extends to the outer end of the box body 1 through the inside of the box body 1 and is fixedly connected with a second rotating motor 12. The front end of the rotating screw 19 is correspondingly and parallelly arranged with the opening opened on the box body 1.

[0033] Furthermore, the bottom end of the support column 3 is correspondingly sleeved with a support seat 20, and a number of buffer springs 21 are arranged on the inner bottom surface of the support seat 20. The upper ends of the number of buffer springs 21 are fixedly connected to the bottom end surface of the support column 3.

[0034] Working principle: Coal is fed through the feed inlet on the upper surface of the crushing box 5. The connecting plate 6 connected to the feed inlet not only guides the materials but also serves as the support structure for the subsequent atomized dust removal system. Inside the crushing box 5, the first rotating motor 11 is first started to drive the gear ring 15 connected to one end to rotate. Through the meshing action of the gear track 16, the gear ring 15 at the other end and the corresponding extrusion shaft 14 are driven to rotate synchronously. The two extrusion shafts 14 rotate relatively to conduct preliminary physical extrusion and crushing on the coal entering the crushing box. During the crushing process, in order to prevent the dust generated by coal crushing from polluting the environment, the water source in the water tank 8 enters the pressure intensifier 10 through the infusion pipe 9. The pressure intensifier raises the water pressure and sprays it out through the atomizing nozzles inside it to form a fine water mist. These atomizing nozzles extend into the crushing box through the connecting plate 6 to spray the coal during the crushing process, effectively suppressing the flying of dust and achieving the dust removal effect. The relative setting of the atomizing nozzles ensures the uniformity and comprehensiveness of the spraying. The preliminarily crushed coal falls into the box body 1. At this time, the third rotating motor 13 drives the screw rod 17 to rotate, driving the crushing rod 18 fixed on it to rotate and stir inside the box body to further crush the coal, improving the crushing efficiency and quality. The inclined design of the inner wall of the box body helps the coal move downward under the action of gravity and stirring, facilitating subsequent discharging and further processing. The fully crushed coal finally reaches the bottom of the box body 1. At this time, the second rotating motor 12 drives the rotating screw 19 to rotate. The spiral blades of the rotating screw push the coal forward until it is discharged through the opening provided at the bottom of the box body. The design of the discharge plate 4 and the adjustable baffle 7 at the front end of the discharge port facilitates controlling the discharge speed and quantity of the coal to meet different production requirements. The entire coal crusher is fixed on the ground through the base 2 and the support columns 3. The support seat 20 sleeved at the bottom of the support column and the buffer spring 21 inside it effectively absorb the vibration and impact during the operation of the equipment, improving the stability and service life of the equipment.

[0035] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A coal crusher, comprising a box body (1), wherein the bottom end of the box body (1) is fixedly connected to a base (2), support columns (3) are fixedly installed around the bottom end of the base (2), a discharge port is provided on one side of the outer end of the box body (1), a crushing box (5) is fixedly connected to the upper surface of the box body (1), a feed port is provided on the upper surface of the crushing box (5), and a connecting plate (6) is fixedly connected to the outer end of the feed port, wherein a rotating motor (11) is provided on one side of the upper surface of the box body (1), characterized in that ; Also includes; The crushing assembly is correspondingly arranged inside the crushing box (5) and is used to crush the coal.

2. A coal crusher according to claim 1, characterized in that: A discharge plate (4) is fixedly mounted on the front end surface of the discharge port opened at the outer end of the box body (1), and a slide groove is respectively opened on the inner surface of the front end of the discharge plate (4), a baffle (7) is arranged inside the slide groove, and the inner surface of the baffle (7) is correspondingly arranged at the front end of the discharge port.

3. A coal crusher according to claim 2, characterized in that: The rear end surface of the box body (1) is fixedly connected to a water tank (8), the center of the upper surface of the water tank (8) is connected to a liquid infusion tube (9), and a booster (10) is fixedly installed at the other end of the liquid infusion tube (9), wherein the booster (10) is correspondingly sleeved on the outer end surface of the connecting plate (6), and a plurality of atomizing nozzles are respectively arranged on the inner side of the booster (10), and the nozzles extend through the outer end of the connecting plate (6) to the inner surface of the connecting plate (6), and the plurality of nozzles are arranged relative to each other.

4. A coal crusher according to claim 1, characterized in that: The crushing assembly comprises an extrusion shaft (14), a gear ring (15) and a gear crawler (16). The extrusion shafts (14) are provided in two numbers and are correspondingly arranged inside the crushing box (5). One end of the extrusion shaft (14) extends through the inner wall of the crushing box (5) to the outer end of the crushing box (5), and is respectively fixedly connected with a gear ring (15). At one end, the outer end of the gear ring (15) is extended to be connected to the output end of the rotating motor (11), wherein the gear crawler (16) is fixedly sleeved on the outer ends of the two gear rings (15).

5. A coal crusher according to claim 3, characterized in that: The inner walls of the box body (1) are respectively provided with inclinations on both sides, and a screw rod (17) is provided at the center of the upper end of the box body (1), and one end of the screw rod (17) extends through the inner wall of the box body (1) to the outer end of the box body (1) and is fixedly connected to a rotating motor three (13), wherein a plurality of crushing rods (18) are fixedly installed at the outer end of the screw rod (17) inside the box body (1).

6. A coal crusher according to claim 5, characterized in that: A rotating screw (19) is provided at the lower end of the interior of the box (1), and a rotating motor 2 (12) is fixedly connected to one end of the rotating screw (19) extending through the interior of the box (1) to the outer end of the box (1), wherein the front end of the rotating screw (19) is arranged parallel to and corresponding to an opening provided in the box (1).

7. A coal crusher according to claim 1, characterized in that: The bottom end of the support column (3) is correspondingly sleeved with a support seat (20), and a plurality of buffer springs (21) are arranged on the inner bottom surface of the support seat (20), and the upper ends of the plurality of buffer springs (21) are fixedly connected to the bottom end surface of the support column (3).