Electronickelling bead cleaning device for high-temperature-resistant diamond wire equipment
By designing an electroplated nickel bead cleaning device for high-temperature resistant diamond wire equipment, an automated cleaning is achieved using a spiral stirring barrel and a circulating water jet pump, and the clean water is recovered through the precipitation tank, the problems of low cleaning efficiency and waste of water resources are solved, and the cleaning efficiency and water resource utilization are improved.
Patent Information
- Application Number
- CN202421684364.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-16
AI Technical Summary
In the prior art, electroplated nickel beads have a large number and require manual cleaning, resulting in low efficiency and consumes a large amount of water resources, resulting in waste of water resources.
A electroplated nickel bead cleaning device for high-temperature resistant diamond wire equipment is designed, including a cleaning rack and a spiral mixing barrel. The spiral mixing barrel is driven by driving the motor reducer, and the circulating water jet pump and cleaning pipe are combined for automatic cleaning, and clean water is recovered through the precipitation sink to reduce waste of water resources.
Automatic cleaning of electroplated nickel beads is realized, cleaning efficiency is improved, manual operation is reduced, water resources is saved, and water resources is avoided.
Smart Images

Figure CN222901954U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electroplated nickel beads cleaning, in particular to an electroplated nickel beads cleaning device for high temperature resistant diamond wire equipment. Background Art
[0002] Electroplated diamond wire is made by consolidating diamond abrasives on a steel wire substrate through metal electroplating to form a wire cutting tool for cutting hard and brittle materials. The performance of electroplated diamond wire mainly includes technical factors such as breaking force, blade rate, blade height, free circle diameter, and head height. The second phase diamond abrasive is attached to the substrate by plating. The plating solution needs to use nickel beads with metal ions. Nickel mud will adhere to the surface of the nickel beads after use, and the electroplated nickel beads need to be cleaned.
[0003] Currently, electroplated nickel beads are cleaned manually, but there are a large number of electroplated nickel beads, and manual cleaning is time-consuming and labor-intensive. In addition, cleaning the electroplated nickel beads consumes a lot of water, resulting in a waste of water resources and low efficiency in cleaning the electroplated nickel beads. Therefore, a cleaning device for electroplated nickel beads for high temperature resistant diamond wire equipment is proposed. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a cleaning device for electroplated nickel beads for high-temperature resistant diamond wire equipment, which solves the problem that there are a large number of electroplated nickel beads, manual cleaning is time-consuming and labor-intensive, and cleaning of the electroplated nickel beads requires a lot of water, resulting in a waste of water resources.
[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a nickel-plated bead cleaning device for high-temperature resistant diamond wire equipment, comprising a cleaning rack and a spiral stirring barrel arranged above the cleaning rack, the top of the cleaning rack is fixedly connected to a fixing rack, one side of the inner cavity of the fixing rack is fixedly connected to a driving motor reducer, the output shaft of the driving motor reducer is fixedly connected to a rotating rod through a coupling, one end of the rotating rod is rotatably connected to the other side of the inner cavity of the fixing rack through a bearing, the outer surface of the rotating rod is fixedly connected to a first gear, and the outer surface of the spiral stirring barrel is fixedly connected to a first gear. A second gear that is fixedly connected to the first gear is fixedly connected, and a circulating water spray pump is fixedly installed on the front and rear of one side of the cleaning rack through a supporting frame. The water outlet end of the circulating water spray pump is connected with a water outlet pipe, and the surface of the water outlet pipe is connected with a plurality of cleaning pipes, and the cleaning pipe extends to the interior of the spiral stirring barrel and is fixedly connected to one side of the inner cavity of the cleaning rack. A plurality of water spray holes are opened below the cleaning pipe, and a water storage tank is fixedly connected between the two sides of the inner cavity of the cleaning rack and below the spiral stirring barrel, and the water inlet end of the circulating water spray pump is connected to the water storage tank through a water inlet pipe.
[0006] Preferably, a plurality of annular plates are fixedly connected to the outer surface of the spiral stirring barrel, and guide wheels adapted to the annular plates are rotatably connected to the front and rear parts on both sides of the inner cavity of the cleaning rack through connecting frames.
[0007] Preferably, a sedimentation tank is fixedly connected to the top of the water storage tank, and a plurality of baffle plates are fixedly connected between the front and rear parts of the inner cavity of the sedimentation tank.
[0008] Preferably, a plurality of drain holes are formed in the surface of the spiral stirring barrel, and a recovery port is formed between the bottom of the inner cavity of the sedimentation tank and the top of the water storage tank.
[0009] Preferably, a feed frame is fixedly connected above one side of the cleaning rack.
[0010] Preferably, a discharge frame is fixedly connected to the other side of the cleaning rack.
[0011] Beneficial effects
[0012] The utility model provides an electroplated nickel bead cleaning device for high-temperature diamond wire equipment. Compared with the prior art, the following beneficial effects are achieved:
[0013] (1) In this utility model, the driving motor reducer drives the rotating rod to rotate, and the rotating rod drives the spiral stirring barrel to rotate through the first gear and the second gear. The spiral stirring barrel will roll and clean the electroplated nickel beads inside. At the same time, the circulating water pump pumps water into multiple cleaning pipes, and multiple water spraying holes on the multiple cleaning pipes spray water downward to clean the electroplated nickel beads. Thus, the electroplated nickel beads can be conveniently cleaned without manual cleaning, which is more convenient to use and improves the cleaning efficiency of the electroplated nickel beads.
[0014] (2) In this utility model, the sewage from cleaning the electroplated nickel beads is discharged into the sedimentation tank through the multiple drain holes on the spiral stirring barrel. The sewage is precipitated in the sedimentation tank, and the upper clear water after precipitation is discharged into the water storage tank. Thus, the water for cleaning the electroplated nickel beads can be recycled, reducing the waste of water resources. Description of the drawings
[0015] Figure 1 is the external structure schematic diagram of the utility model;
[0016] Figure 2 is the right view of the structure of the utility model;
[0017] Figure 3 is the rear view of the structure of the utility model;
[0018] Figure 4 is the bottom view of the water outlet pipe, cleaning pipe and water spraying hole structure of the utility model;
[0019] Figure 5 This is a top view of the sedimentation tank, baffle and recovery port structure of the present utility model.
[0020] In the figure: 1. Cleaning rack; 2. Spiral stirring barrel; 3. Fixed rack; 4. Driving motor reducer; 5. Rotating rod; 6. First gear; 7. Second gear; 8. Circulating spray water pump; 9. Water outlet pipe; 10. Cleaning pipe; 11. Spraying holes; 12. Water storage tank; 13. Annular plate; 14. Guide wheel; 15. Sedimentation tank; 16. Baffle; 17. Drain hole; 18. Feeding frame; 19. Discharging frame; 20. Recovery port. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model.
[0022] Please refer to Figures 1-5 , the present utility model provides a technical solution: an electroplated nickel bead cleaning device for a high-temperature diamond wire equipment, including a cleaning rack 1 and a spiral stirring barrel 2 arranged above the cleaning rack 1. A fixed rack 3 is fixedly connected to the top of the cleaning rack 1. One side of the inner cavity of the fixed rack 3 is fixedly connected with a driving motor reducer 4. The driving motor reducer 4 is a servo motor, electrically connected to an external power supply and controlled by a control switch. The output shaft of the driving motor reducer 4 is fixedly connected with a rotating rod 5 through a coupling. One end of the rotating rod 5 is rotatably connected to the other side of the inner cavity of the fixed rack 3 through a bearing. The outer surface of the rotating rod 5 is fixedly connected with a first gear 6. The outer surface of the spiral stirring barrel 2 is fixedly connected with a second gear 7 adapted to the first gear 6. The front and rear parts on one side of the cleaning rack 1 are fixedly installed with circulating spray water pumps 8 through support frames. The circulating spray water pumps 8 are electrically connected to an external power supply and controlled by a control switch. The water outlet end of the circulating spray water pump 8 is communicated with a water outlet pipe 9. The surface of the water outlet pipe 9 is communicated with a plurality of cleaning pipes 10. The cleaning pipes 10 extend into the spiral stirring barrel 2 and are fixedly connected to one side of the inner cavity of the cleaning rack 1. A plurality of spraying holes 11 are opened below the cleaning pipes 10. A water storage tank 12 is fixedly connected between the two sides of the inner cavity of the cleaning rack 1 and below the spiral stirring barrel 2. The water inlet end of the circulating spray water pump 8 is communicated with the water storage tank 12 through a water inlet pipe.
[0023] Furthermore, in order to add and discharge electroplated nickel beads, a feeding frame 18 is fixedly connected above one side of the cleaning rack 1, and a discharging frame 19 is fixedly connected to the other side of the cleaning rack 1.
[0024] Furthermore, in order to limit the rotation of the spiral stirring barrel 2, a plurality of annular plates 13 are fixedly connected to the outer surface of the spiral stirring barrel 2. The front and rear parts on both sides of the inner cavity of the cleaning rack 1 are rotatably connected with guide wheels 14 adapted to the annular plates 13 through connecting frames.
[0025] Further, in order to recycle the cleaned sewage, a sedimentation tank 15 is fixedly connected to the top of the water storage tank 12. A number of baffle plates 16 are fixedly connected between the front and the rear of the inner cavity of the sedimentation tank 15. A number of drain holes 17 are formed on the surface of the spiral stirring barrel 2. A recovery port 20 is formed between the bottom of the inner cavity of the sedimentation tank 15 and the top of the water storage tank 12.
[0026] It should be noted that after the sewage is sedimented, the upper layer of clear water will flow through a number of baffle plates 16 to the recovery port 20 and enter the water storage tank 12.
[0027] During use, by adding electroplated nickel beads into the feed frame 18, and at the same time controlling the driving motor reducer 4 to drive the rotating rod 5 to rotate, the rotating rod 5 will drive the spiral stirring barrel 2 to rotate through the first gear 6 and the second gear 7, so that the spiral stirring barrel 2 rolls on a number of guide wheels 14 through the annular plate 13. The electroplated nickel beads in the feed frame 18 will roll into the spiral stirring barrel 2. At the same time, control two circulating water pumps 8 to pump water from the water storage tank 12, and pump the water in the water storage tank 12 through the water outlet pipe 9 to the cleaning pipe 10. A number of cleaning pipes 10 will spray water through a number of spray holes 11. The a number of spray holes 11 spray water on the electroplated nickel beads below inside the spiral stirring barrel 2 to clean the electroplated nickel beads, so that the electroplated nickel beads are cleaned inside the rotating spiral stirring barrel 2. At the same time, the spiral on the inner wall of the spiral stirring barrel 2 will transmit the electroplated nickel beads to the left, and the cleaned electroplated nickel beads will be transmitted and rolled out of the discharge frame 19 for collection;
[0028] During the rotation of the spiral stirring barrel 2, the sewage cleaned inside the spiral stirring barrel 2 will flow into the sedimentation tank 15 through a number of drain holes 17. The sedimentation tank 15 will sediment the sewage, and the upper layer of clear water after sedimentation in the sedimentation tank 15 will flow into the water storage tank 12 through the recovery port 20 for recycling.
Claims
1. A nickel-plated bead cleaning device for high-temperature resistant diamond wire equipment, comprising a cleaning rack (1) and a spiral stirring barrel (2) arranged above the cleaning rack (1), characterized in that: The top of the cleaning rack (1) is fixedly connected to a fixing rack (3), one side of the inner cavity of the fixing rack (3) is fixedly connected to a driving motor reducer (4), the output shaft of the driving motor reducer (4) is fixedly connected to a rotating rod (5) via a coupling, one end of the rotating rod (5) is rotatably connected to the other side of the inner cavity of the fixing rack (3) via a bearing, the outer surface of the rotating rod (5) is fixedly connected to a first gear (6), the outer surface of the spiral stirring barrel (2) is fixedly connected to a second gear (7) matched with the first gear (6), and the front and rear of one side of the cleaning rack (1) are both connected via a supporting rack. A circulating water spray pump (8) is fixedly installed, the water outlet end of the circulating water spray pump (8) is connected to a water outlet pipe (9), the surface of the water outlet pipe (9) is connected to a plurality of cleaning pipes (10), the cleaning pipes (10) extend to the interior of the spiral stirring barrel (2) and are fixedly connected to one side of the inner cavity of the cleaning rack (1), a plurality of water spray holes (11) are opened below the cleaning pipe (10), a water storage tank (12) is fixedly connected between the two sides of the inner cavity of the cleaning rack (1) and located below the spiral stirring barrel (2), and the water inlet end of the circulating water spray pump (8) is connected to the water storage tank (12) through the water inlet pipe.
2. The electroplated nickel bead cleaning device for high temperature resistant diamond wire equipment according to claim 1, characterized in that: The outer surface of the spiral stirring barrel (2) is fixedly connected to a plurality of annular plates (13), and the front and rear parts of both sides of the inner cavity of the cleaning rack (1) are rotatably connected to guide wheels (14) that are compatible with the annular plates (13) through connecting frames.
3. The electroplated nickel bead cleaning device for high temperature resistant diamond wire equipment according to claim 1, characterized in that: A sedimentation tank (15) is fixedly connected to the top of the water storage tank (12), and a plurality of shielding plates (16) are fixedly connected between the front and rear parts of the inner cavity of the sedimentation tank (15).
4. The electroplated nickel bead cleaning device for high temperature resistant diamond wire equipment according to claim 3, characterized in that: The surface of the spiral stirring barrel (2) is provided with a plurality of drainage holes (17), and a recovery port (20) is provided between the bottom of the inner cavity of the sedimentation tank (15) and the top of the water storage tank (12).
5. The electroplated nickel bead cleaning device for high temperature resistant diamond wire equipment according to claim 1, characterized in that: A feeding frame (18) is fixedly connected to the upper part of one side of the cleaning rack (1).
6. The electroplated nickel bead cleaning device for high temperature resistant diamond wire equipment according to claim 1, characterized in that: A discharge frame (19) is fixedly connected to the other side of the cleaning rack (1).