H-shaped steel spot welding assembly machine
By designing an H-shaped steel spot welding machine including a base, a conveying component, a welding gun, a first drive component and a controller, the problem of low welding efficiency of the H-shaped steel spot welding machine in the prior art is solved, and a more efficient welding process is achieved.
Patent Information
- Application Number
- CN202421679568.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The welding efficiency of existing H-shaped steel spot welding machines is relatively low.
An H-shaped steel spot welding assembly machine including a base, a conveying assembly, a welding gun, a first drive assembly and a controller is designed. By setting the first driving component and the controller, the welding gun is moved back and forth in the conveying direction of the conveying component, so that the relative speed between the welding gun and the workpiece is equal to the speed of the welding gun welding workpiece.
The welding efficiency of the H-shaped steel spot welding machine is improved, and the workpiece speed reduction or stop point welding is avoided, achieving a more efficient production process.
Smart Images

Figure CN222902858U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of H-shaped steel production, and particularly relates to an H-shaped steel spot welding and assembling machine. Background Art
[0002] The H-shaped steel is an economic section high-efficiency profile with more optimized cross-sectional area distribution and more reasonable strength-weight ratio, and is named because its cross-section is the same as the English letter "H". Since all parts of the H-shaped steel are arranged at right angles, the H-shaped steel has the advantages of strong bending resistance, simple construction, cost saving, and light structural weight in all aspects, and has been widely used.
[0003] In recent years, in steel structure buildings, the consumption of H-shaped steel accounts for about 60%, and this proportion is continuously increasing over time. The production technology of H-shaped steel is closely related to the production efficiency of an enterprise. Therefore, realizing automatic control will bring convenient, safe and efficient production benefits to an enterprise. At present, the H-shaped steel mainly has two production methods: hot rolling forming and welding combination forming. The specifications of hot-rolled H-shaped steel have certain standard requirements, while the specifications of welded combined H-shaped steel have a wider range and can be produced according to customer requirements.
[0004] However, the welding efficiency of manual spot welding or mechanical fixed-point spot welding in the existing H-shaped steel assembling machine is relatively low. Content of the Utility Model
[0005] The utility model provides an H-shaped steel spot welding and assembling machine, which is used to solve the technical problem of relatively low welding efficiency of the existing H-shaped steel spot welding and assembling machine.
[0006] The utility model is realized through the following technical solutions:
[0007] An H-shaped steel spot welding and assembling machine includes:
[0008] A machine base;
[0009] A conveying assembly, installed on the machine base, and the conveying assembly is used to convey the workpieces to be welded;
[0010] A welding torch, installed on the machine base and located on one side of the conveying assembly, and the welding torch is used to weld the workpieces;
[0011] A first driving assembly, installed between the welding torch and the machine base, and the first driving assembly is used to drive the welding torch to reciprocate along the conveying direction of the conveying assembly;
[0012] A controller, electrically connected to the conveying assembly, the welding torch and the first driving assembly.
[0013] Further, the conveying assembly includes a plurality of conveying rollers, all of which are rotatably installed on the machine base.
[0014] Further, the first driving assembly includes a linear module installed on the machine base. The welding torch is installed on the moving end of the linear module, and the moving direction of the linear module is the conveying direction of the conveying assembly.
[0015] Further, a first mounting bracket is further included, which is installed between the linear module and the welding torch. The first mounting bracket includes:
[0016] A first connecting rod, one end of which is installed on the linear module;
[0017] A mounting plate, which is installed at the other end of the first connecting rod, and there is an included angle α between the side of the mounting plate close to the first connecting rod and the side of the first connecting rod close to the mounting plate. The welding torch is installed on the mounting plate;
[0018] A second connecting rod, both ends of which are respectively installed on the first connecting rod and the mounting plate.
[0019] Further, the range of the included angle α is: 30° ≤ α ≤ 70°.
[0020] Further, a second driving assembly is further included. The second driving assembly is installed between the first mounting bracket and the linear module, and the second driving assembly is used to drive the first mounting bracket to move in a second direction, and the second direction is perpendicular to the moving direction of the linear module.
[0021] Further, the second driving assembly includes:
[0022] A mounting frame, which is installed on the linear module;
[0023] A sliding plate, which is installed at the top end of the mounting frame;
[0024] A slider, a through hole adapted to the sliding plate is provided on one side of the slider, and the sliding plate is slidably inserted into the through hole;
[0025] A screw rod, a threaded through hole is provided at one end of the slider, and one end of the screw rod extends into the mounting frame and is screwed into the threaded through hole.
[0026] Further, a handle is further included, which is installed at the end of the screw rod extending out of the mounting frame.
[0027] Further, a second mounting bracket is further included, which is installed on the machine base. The second mounting bracket is used to install the linear module. The second mounting bracket includes:
[0028] The third connecting rod is detachably installed on the machine base;
[0029] The vertical rod is installed on the third connecting rod;
[0030] The horizontal rod is installed at the top of the vertical rod, and the linear module is installed on the horizontal rod;
[0031] The fourth connecting rod is installed at both ends on the vertical rod and the horizontal rod respectively.
[0032] Furthermore, the number of the welding torches is two, which are respectively installed on both sides of the conveying component, and the two welding torches are arranged oppositely.
[0033] Compared with the prior art, the utility model has the following advantages and beneficial effects:
[0034] The H-shaped steel spot welding and assembling machine provided by the utility model comprises a machine base, a conveying component, a welding torch, a first driving component and a controller. The conveying component is installed on the machine base and is used for conveying the workpiece to be welded. The welding torch is installed on the machine base and is located on one side of the conveying component, and the welding torch is used for welding the workpiece. The first driving component is installed between the welding torch and the machine base, and the first driving component is used for driving the welding torch to reciprocate along the conveying direction of the conveying component. The controller is electrically connected to the conveying component, the welding torch and the first driving component. With the above structure, when using the H-shaped steel spot welding and assembling machine provided by the utility model to weld the H-shaped steel, first, the workpiece to be welded is conveyed to the welding starting point through the conveying component, and then the controller controls the first driving component to start moving along the conveying direction of the conveying component, so as to drive the welding torch installed on the first driving component to start moving along the conveying direction of the conveying component, so that the relative speed between the welding torch and the workpiece is equal to the welding speed of the welding torch for welding the workpiece. Then the welding torch arcs to start welding. When the set weld length is welded, the welding torch extinguishes the arc, and the workpiece continues to move forward under the action of the conveying component, while the welding torch returns to the welding starting point under the action of the first driving component, and then the next welding is carried out. The above welding process is repeated until the whole workpiece assembling is completed and then the welding stops. In this way, through the setting of the first driving component and the controller, the welding torch welds the workpiece while moving, and there is no need for the workpiece to decelerate or stop for spot welding during the welding process, so that the welding efficiency of the H-shaped steel spot welding and assembling machine provided by the utility model is higher. Description of the Drawings
[0035] The drawings described herein are used to provide a further understanding of the embodiments of the utility model and constitute a part of this application, but do not limit the embodiments of the utility model. In the drawings:
[0036] Figure 1 It is a schematic structural diagram of the H-shaped steel spot welding and assembling machine provided by the embodiment of the utility model;
[0037] Figure 2 Schematic diagram of the installation structure of the welding torch, the first mounting bracket, the first driving component, the second driving component and the second mounting bracket provided by the embodiment of the present utility model;
[0038] Figure 3 Another schematic diagram of the installation structure of the welding torch, the first mounting bracket, the first driving component, the second driving component and the second mounting bracket provided by the embodiment of the present utility model;
[0039] Figure 4 Schematic diagram of the structure of the second driving component provided by the embodiment of the present utility model.
[0040] Marks in the drawings and corresponding names of parts:
[0041] 1 - Machine base, 2 - Conveyor roller, 3 - Welding torch, 4 - Linear module, 5 - Controller, 6 - First mounting bracket, 61 - First connecting rod, 62 - Mounting plate, 63 - Second connecting rod, 7 - Second driving component, 71 - Mounting frame, 72 - Slide plate, 73 - Slide block, 74 - Screw rod, 8 - Handle, 9 - Second mounting bracket, 91 - Third connecting rod, 92 - Vertical rod, 93 - Cross bar, 94 - Fourth connecting rod. Detailed implementation manners
[0042] In order to make the purpose, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with the embodiments and the drawings. The illustrative embodiments and descriptions of the present utility model are only used to explain the present utility model and do not limit the present utility model.
[0043] It should be noted that when a component is referred to as "fixed to" or "disposed on" another component, it can be directly on the other component or indirectly on the other component. When a component is referred to as "connected to" another component, it can be directly or indirectly connected to the other component.
[0044] It should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model.
[0045] In addition, the terms "first" and "second" are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more such features. In the description of the present utility model, "a plurality of" means two or more, unless otherwise specifically defined.
[0046] Embodiment:
[0047] This embodiment provides an H-shaped steel spot welding and assembling machine, which is used to solve the technical problem of low welding efficiency of the H-shaped steel spot welding and assembling machine in the prior art. The H-shaped steel spot welding and assembling machine includes a machine base 1, a conveying assembly, a welding gun 3, a first driving assembly, and a controller 5, wherein:
[0048] The machine base 1 is a structural member made of steel.
[0049] The conveying assembly is installed on the machine base 1. The conveying assembly is used to convey the workpiece to be welded. Through the setting of the conveying assembly, manual feeding is not required, which saves time and effort.
[0050] The welding gun 3 is installed on the machine base 1 and is located on one side of the conveying assembly. The welding gun 3 is used to weld the workpiece.
[0051] The first driving assembly is installed between the welding gun 3 and the machine base 1. The first driving assembly is used to drive the welding gun 3 to reciprocate along the conveying direction of the conveying assembly. In this way, through the setting of the first driving assembly, the welding gun 3 is movably installed on the machine base 1, so as to achieve the purpose of the workpiece and the welding gun 3 moving in the same direction.
[0052] The controller 5 is electrically connected to the conveying assembly, the welding gun 3, and the first driving assembly through wires. Through the setting of the controller 5, the relative moving speed between the conveying assembly and the first driving assembly, and the start and stop of the welding gun 3 are controlled, so as to achieve the purpose of welding the workpiece without reducing the moving speed of the workpiece.
[0053] With the above structure, when using the H-shaped steel spot welding and assembling machine provided by the present utility model to weld H-shaped steel, first, the workpiece to be welded is conveyed to the welding starting point by the conveying assembly, and then the controller 5 controls the first driving assembly to start moving along the conveying direction of the conveying assembly, thereby driving the welding torch 3 mounted on the first driving assembly to start moving along the conveying direction of the conveying assembly, so that the relative speed between the welding torch 3 and the workpiece is equal to the welding speed of the welding torch 3 for welding the workpiece. Then the welding torch 3 arcs to start welding. When the set weld length is reached, the welding torch 3 extinguishes the arc, and the workpiece continues to move forward under the action of the conveying assembly, while the welding torch 3 returns to the welding starting point under the action of the first driving assembly, and then the next welding is carried out. The above welding process is repeated until the entire workpiece assembly is completed and the welding stops. In this way, through the setting of the first driving assembly and the controller 5, the welding torch 3 welds the workpiece while moving, and there is no need for the workpiece to decelerate or stop for spot welding during the welding process, so that the welding efficiency of the H-shaped steel spot welding and assembling machine provided by the present utility model is higher.
[0054] An optional implementation manner of this embodiment is as follows: The conveying assembly includes a plurality of conveying rollers 2, which are all rotatably mounted on the machine base 1. In this way, through the setting of the plurality of conveying rollers 2, manual feeding is not required, which saves time and effort.
[0055] An optional implementation manner of this embodiment is as follows: The first driving assembly includes a linear module 4, which is mounted on the machine base 1. The welding torch 3 is mounted on the moving end of the linear module 4, and the moving direction of the linear module 4 is the conveying direction of the conveying assembly. Optionally, the linear module 4 is selected as a servo motor, with more flexible movement and more accurate positioning.
[0056] An optional implementation manner of this embodiment is as follows: It further includes a first mounting bracket 6, which is mounted between the linear module 4 and the welding torch 3. The first mounting bracket 6 includes a first connecting rod 61, a mounting plate 62, and a second connecting rod 63, where:
[0057] One end of the first connecting rod 61 is mounted on the linear module 4. In this way, when the linear module 4 moves, it drives the first connecting rod 61 to move synchronously.
[0058] The mounting plate 62 is mounted on the other end of the first connecting rod 61, and there is an included angle α between the side of the mounting plate 62 close to the first connecting rod 61 and the side of the first connecting rod 61 close to the mounting plate 62, that is, the mounting plate 62 is inclined. The side of the mounting plate 62 away from the workpiece is higher than the side of the mounting plate 62 close to the workpiece. The welding torch 3 is mounted on the mounting plate 62. In this way, the movement of the first connecting rod 61 drives the mounting plate 62 to rotate synchronously. At the same time, the inclined mounting plate 62 is more convenient for the welding torch 3 to weld the workpiece.
[0059] Both ends of the second connecting member are respectively installed on the first connecting rod 61 and the mounting plate 62. In this way, through the arrangement of the second connecting member, the connection between the first connecting rod 61 and the mounting plate 62 is strengthened, making the structure of the mounting rack more stable.
[0060] Optionally, the range of the included angle α is: 30° ≤ α ≤ 70°. Exemplarily, the included angle α can be 30°, 40°, 50°, 60° or 70°.
[0061] An alternative implementation of this embodiment is as follows: It further includes a second driving component assembly installed between the first mounting rack 6 and the linear module 4. The second driving component 7 is used to drive the first mounting rack 6 to move in the second direction, and the second direction is perpendicular to the moving direction of the linear module 4. In this way, through the arrangement of the driving component, it is convenient to adjust the distance between the welding torch 3 and the workpiece, so as to be applicable to workpieces of different thicknesses, and the applicability is stronger.
[0062] Optionally, the second driving component 7 includes a mounting frame 71, a sliding plate 72, a sliding block 73 and a screw rod 74, where:
[0063] The mounting frame 71 is installed on the linear module 4. Specifically, the mounting frame 71 is composed of four side plates and a bottom plate. The bottom plate is installed on the moving end of the linear module 4, and the four side plates are respectively installed on the four sides of the bottom plate.
[0064] The sliding plate 72 is installed at the top of the mounting frame 71.
[0065] One side of the sliding block 73 is provided with a through hole adapted to the sliding plate 72, and the sliding plate 72 is slidably inserted into the through hole. The first connecting rod 61 is detachably installed on the sliding block 73.
[0066] One end of the sliding block 73 is provided with a threaded through hole, and one end of the screw rod 74 extends into the mounting frame 71 and is screwed into the threaded through hole.
[0067] With the above structure, when it is necessary to move the welding torch 3, only need to rotate the screw rod 74, so that the sliding block 73 moves on the screw rod 74, and at the same time drive the sliding block 73 to move on the sliding plate 72, thereby driving the first connecting rod 61 installed on the sliding block 73 to move together, and further making the welding torch 3 move in the direction close to or away from the workpiece.
[0068] Optionally, it further includes a handle 8 installed at one end of the screw rod 74 extending out of the mounting frame 71. In this way, through the arrangement of the handle 8, it is more convenient to rotate the screw rod 74.
[0069] An alternative implementation of this embodiment is as follows: It further includes a second mounting rack 9 installed on the machine base 1. The second mounting rack 9 is used to install the linear module 4. The second mounting rack 9 includes a third connecting rod 91, a vertical rod 92, a cross rod 93 and a fourth connecting rod 94, where:
[0070] The third connecting rod 91 is detachably mounted on the machine base 1.
[0071] The vertical rod 92 is mounted on the third connecting rod 91.
[0072] The cross rod 93 is mounted on the top end of the vertical rod 92, and the linear module 4 is mounted on the cross rod 93.
[0073] Both ends of the fourth connecting rod 94 are respectively mounted on the vertical rod 92 and the cross rod 93. In this way, through the detachably mounted third connecting rod 91, it is convenient to disassemble and repair the welding torch 3, and the arrangement of the fourth connecting rod 94 strengthens the connection between the cross rod 93 and the vertical rod 92, making the structure of the second mounting bracket 9 more stable.
[0074] The specific embodiments described above have further elaborated on the purpose, technical solution and beneficial effects of the present utility model. It should be understood that the above description is only the specific embodiments of the present utility model and is not used to limit the protection scope of the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. An H-beam spot welding assembly machine, characterized in that: include: Machine base (1); A conveying assembly, mounted on the machine base (1), the conveying assembly being used to convey workpieces to be welded; A welding gun (3) is mounted on the machine base (1) and is located on one side of the conveying assembly, and the welding gun (3) is used for welding the workpiece; A first driving assembly is installed between the welding gun (3) and the machine base (1), and the first driving assembly is used to drive the welding gun (3) to reciprocate along the conveying direction of the conveying assembly; A controller (5) is electrically connected to the conveying assembly, the welding gun (3) and the first driving assembly.
2. The H-beam spot welding assembly machine according to claim 1, characterized in that: The conveying assembly comprises a plurality of conveying rollers (2), all of which are rotatably mounted on the machine base (1).
3. The H-beam spot welding assembly machine according to claim 1, characterized in that: The first driving assembly comprises a linear module (4) mounted on the machine base (1); the welding gun (3) is mounted on the moving end of the linear module (4); and the moving direction of the linear module (4) is the conveying direction of the conveying assembly.
4. The H-beam spot welding assembly machine according to claim 3, characterized in that: It also includes a first mounting frame (6) installed between the linear module (4) and the welding gun (3), and the first mounting frame (6) includes: A first connecting rod (61), one end of which is mounted on the linear module (4); a mounting plate (62) mounted on the other end of the first connecting rod (61), and an angle α is formed between a side of the mounting plate (62) close to the first connecting rod (61) and a side of the first connecting rod (61) close to the mounting plate (62), and the welding gun (3) is mounted on the mounting plate (62); The second connecting rod (63) has two ends respectively mounted on the first connecting rod (61) and the mounting plate (62).
5. The H-beam spot welding assembly machine according to claim 4, characterized in that: The range of the angle α is: 30°≤α≤70°.
6. The H-beam spot welding assembly machine according to claim 4, characterized in that: It also includes a second drive component (7), which is installed between the first mounting frame (6) and the linear module (4), and the second drive component (7) is used to drive the first mounting frame (6) to move along a second direction, and the second direction is perpendicular to the moving direction of the linear module (4).
7. The H-beam spot welding assembly machine according to claim 6, characterized in that: The second driving assembly (7) comprises: A mounting frame (71) mounted on the linear module (4); A slide plate (72) mounted on the top of the mounting frame (71); A slider (73), one side of the slider (73) is provided with a through hole adapted to the slide plate (72), and the slide plate (72) is slidably inserted in the through hole; A screw rod (74), one end of the slider (73) is provided with a threaded through hole, one end of the screw rod (74) extends into the installation frame (71) and is screwed into the threaded through hole.
8. The H-beam spot welding assembly machine according to claim 7, characterized in that: It also includes a handle (8) mounted on one end of the screw rod (74) extending out of the mounting frame (71).
9. The H-beam spot welding assembly machine according to claim 3, characterized in that: It also includes a second mounting frame (9) mounted on the machine base (1), the second mounting frame (9) being used to mount the linear module (4), the second mounting frame (9) comprising: A third connecting rod (91) is detachably mounted on the machine base (1); A vertical rod (92) mounted on the third connecting rod (91); A cross bar (93) is mounted on the top of the vertical bar (92), and the linear module (4) is mounted on the cross bar (93); The fourth connecting rod (94) has two ends respectively mounted on the vertical rod (92) and the horizontal rod (93).
10. An H-beam spot welding assembly machine according to any one of claims 1 to 9, characterized in that: There are two welding guns (3), which are respectively installed on two sides of the conveying assembly, and the two welding guns (3) are arranged opposite to each other.