Feeding device of automatic screw mounting machine

By designing the feeding device of the screw automatic mounting machine, using automatic sorting, conveying and distributing technology, the problem of time-consuming and injury of manual sorting and adjusting screw direction is solved, and the rapid and automatic installation of screws is achieved, improving efficiency and safety.

CN222903185UActive Publication Date: 2025-05-27ANHUI RENZHI ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421850822.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-27
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

In the production of washing machine water level sensors, operators need to manually sort and adjust the screw direction, resulting in time consumption and injury risks, affecting installation efficiency.

Method used

A screw automatic mounting machine loading device is designed, including an automatic sorting part, a conveying part and a sorting component, and automatic sorting and direction adjustment of screws is realized through vibration, conveying and dialing.

Benefits of technology

It realizes rapid automatic sorting and direction adjustment of screws, completely replaces manual operation, improves installation efficiency, and reduces the risk of manual injury.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222903185U_ABST
    Figure CN222903185U_ABST
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Abstract

The utility model relates to the technical field of production equipment, in particular to a feeding device of an automatic screw installing machine. Comprising an automatic sorting part used for automatically sorting screws to be mounted; the conveying part comprises a conveying guide groove; the conveying part is connected with the automatic sorting part, a long-strip-shaped conveying hole used for receiving the sorted screws to be mounted is formed in the conveying guide groove, and the conveying part conveys the received screws to be mounted to a screw mounting station; the sorting assembly comprises a distribution rod; the distributing rod is installed at the joint of the conveying guide groove and the automatic conveying part, and the screws to be installed sorted out by the automatic sorting part are guided into the conveying guide groove one by one. The device is simple in structure, stable in performance and capable of replacing manual work to quickly sort the screws to be installed, the installation direction of the screws to be installed is automatically adjusted, and the installation efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of production equipment, in particular to a feeding device for a screw automatic installation machine. Background Art

[0002] When producing a water level sensor of a washing machine, an operator needs to manually assemble various components of the water level sensor together and install fixing screws into screw holes of the assembled housing. Currently, before installing the screws, the operator needs to manually sort and adjust the direction of the screws, and then install them into the screw holes, and finally screw them in with an electric screwdriver. In order to install quickly, when the operator picks up the screws by hand, they are often pricked by the sharp parts of the screws. At the same time, the process of adjusting the direction of the screws is very time-consuming, affecting the installation efficiency. Therefore, it is urgent to solve.

[0003] The above content is only used to assist in understanding the technical solution of the utility model, and does not represent an admission that the above content is the closest prior art. Summary of the Utility Model

[0004] The technical problem to be solved by the utility model is to provide a feeding device for a screw automatic installation machine, which is not only simple in structure and stable in performance, but also can replace manual labor to quickly sort the screws to be installed and adjust the installation direction of the screws to be installed, improving the installation efficiency.

[0005] To achieve the above object, the technical solution of the utility model is realized as follows. A feeding device for a screw automatic installation machine includes: an automatic sorting part for automatically sorting the screws to be installed;

[0006] A conveying part, the conveying part includes a conveying guide groove; the conveying part is connected to the automatic sorting part, and a long strip-shaped conveying hole for receiving the sorted screws to be installed is arranged in the conveying guide groove, and the conveying part conveys the received screws to be installed to the screw installation station;

[0007] A sorting component, the sorting component includes a distributing rod; the distributing rod is installed at the connection of the conveying guide groove and the automatic conveying part, and sequentially guides the screws to be installed sorted by the automatic sorting part into the conveying guide groove.

[0008] Preferably, the conveying guide groove is a U-shaped groove, and a partition board is arranged on the horizontal plane in the middle of the U-shaped groove. The partition board is detachably connected to the inner walls on both sides of the U-shaped groove, and the long strip-shaped conveying hole is arranged on the partition board; the width of the long strip-shaped conveying hole is greater than the diameter of the screw rod of the screw to be installed and less than the diameter of the nut of the screw to be installed, and the width of the output end of the long strip-shaped conveying hole is greater than the diameter of the nut of the screw to be installed.

[0009] Preferably, the sorting component further includes an adjusting screw and a fixing block; the top of the adjusting screw is vertically connected to the distributing rod, the bottom vertically passes through the fixing block and is snap-connected to the fixing block, and the fixing block is connected to the side wall of the conveying guide groove.

[0010] Preferably, a notch is provided at the connection between the fixing block and the conveying guide groove; the distributing rod is located in the notch.

[0011] Preferably, the automatic sorting unit includes a storage cylinder, a vibrating rotary disk and a feeding port; the storage cylinder is used to carry the screws to be installed; the vibrating rotary disk is arranged at the bottom of the storage cylinder and, driven by the driving unit, performs synchronous vibrating and rotating actions; the feeding port is arranged at the open edge at the top of the storage cylinder, and the inner wall of the storage cylinder is a spiral staircase, one end of the spiral staircase is docked with the vibrating rotary disk, and the other end is docked with the feeding port.

[0012] Preferably, the surface of the spiral staircase is a slope surface, and the slope surface is high near the inner wall of the storage cylinder and low near the center of the storage cylinder.

[0013] Preferably, the feeding port is docked with the end of the conveying guide groove, and a converging channel with a width of one to two widths of the screws to be installed is provided at the docking part of the spiral staircase and the feeding port; the converging channel is docked with the long strip-shaped conveying hole of the conveying guide groove.

[0014] Preferably, the conveying part further includes a conveying joint, a conveying air hole and a conveying pipe; the conveying joint is sleeved on the output end of the conveying guide groove; the conveying air hole is communicated with an air pump and is arranged at the top of the conveying joint, the conveying pipe is located at the bottom of the conveying joint, and both the conveying air hole and the conveying pipe are communicated with the end of the long strip-shaped conveying hole in the vertical direction, and the conveying pipe is used to receive the screws to be installed in the long strip-shaped conveying hole.

[0015] Preferably, an auxiliary air hole is further included, the auxiliary air hole is communicated with the air pump and is arranged on one side of the conveying air hole, and the auxiliary air hole is communicated with the middle of the long strip-shaped conveying hole for blowing the screws to be installed in the middle of the long strip-shaped conveying hole towards the output end of the long strip-shaped conveying hole.

[0016] Preferably, the long strip-shaped conveying hole includes at least two different specifications of apertures.

[0017] The beneficial effects of the present utility model are reflected in:

[0018] (1), the device provided by the present utility model realizes multiple sorting of the screws to be installed through various methods such as vibration, conveying and distribution respectively. It can not only completely replace manual labor, liberate manpower, but also has high sorting efficiency, and can adjust the placing direction of the screws to be installed to be the same as the installation direction and directly convey them to the installation station, improving the installation efficiency.

[0019] (2) The device provided by the present utility model has a simple structure, high sorting efficiency, can meet the sorting requirements of various different specifications of screws, and has wide applicability. Description of the Drawings

[0020] Figure 1 It is a schematic structural diagram of the present utility model;

[0021] Figure 2 It is a schematic structural diagram of the automatic sorting part of the present utility model;

[0022] Figure 3 It is a top view of the structure of the present utility model;

[0023] Figure 4 It is a schematic structural diagram of the partition of the present utility model.

[0024] Description of the Reference Numerals:

[0025] 10. Automatic sorting part; 11. Vibration rotating disk; 12. Spiral staircase; 13. Feeding port;

[0026] 14. Converging channel; 20. Conveying part; 21. Conveying guide groove; 22. Diverting rod; 25. Notch;

[0027] 26. Adjusting screw; 27. Fixed block; 28. Partition; 29. Long strip-shaped conveying hole;

[0028] 30. Conveying joint; 31. Auxiliary air hole; 32. Conveying air hole; 33. Conveying pipe. Detailed Embodiment

[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0030] Embodiment

[0031] See Figures 1-4 as shown:

[0032] The present utility model provides a feeding device for a screw automatic installation machine, including:

[0033] The automatic sorting part 10 is used for automatically sorting the screws to be installed. The automatic sorting part 10 is mainly composed of a storage barrel, a vibrating rotating disk 11 and a feeding port 13. The storage barrel is used to carry the screws to be installed. The vibrating rotating disk 11 is arranged at the bottom of the storage barrel, and driven by the driving part, the vibration and rotation actions are performed synchronously. The feeding port 13 is arranged at the top open edge of the storage barrel, and the inner wall of the storage barrel is set as a spiral step 12, one end of the spiral step 12 is connected to the vibrating rotating disk 11, and the other end is connected to the feeding port 13.

[0034] In actual operation, the operator only needs to pour the screws to be sorted and installed into the storage barrel. Driven by the vibrating rotating disk 11, the screws to be installed are squeezed and pushed against each other and automatically transported to the feeding port 13 along the spiral staircase 12.

[0035] The surface of the spiral staircase 12 is set as a slope, and the slope is high near the inner wall of the storage barrel and low near the center of the storage barrel. By setting the slope, the screws to be installed that are stacked together due to friction during transportation can roll down the slope of the spiral staircase 12 back into the storage barrel to achieve the first sorting.

[0036] The conveying part 20 includes a conveying guide groove 21. The conveying part 20 is connected to the automatic sorting part 10, and a long strip conveying hole 29 for receiving the sorted screws to be installed is provided in the conveying guide groove 21, and the conveying part 20 conveys the received screws to be installed to the screw installation station.

[0037] The feed port 13 is butted against the end of the conveying guide groove 21, and a gathering channel 14 with the width of one or two screws to be installed is provided at the butt joint of the spiral step 12 and the feed port 13. The gathering channel 14 is actually a further extension of the output end of the spiral step 12, and is integrally formed with the spiral step 12 during casting, and the gathering channel 14 is butted against the long strip conveying hole 29 of the conveying guide groove 21.

[0038] With such a design, in actual use, when the screws to be installed are conveyed to the gathering channel 14, only one or two screws to be installed can pass through, thereby achieving a second sorting.

[0039] The sorting component includes a sorting rod 22; the sorting rod 22 is installed at the connection between the conveying guide groove 21 and the automatic conveying part 20, and guides the screws to be installed sorted by the automatic sorting part 10 into the long strip conveying hole 29 one by one.

[0040] The conveying chute 21 is provided as a U-shaped chute, and a partition 28 is provided on the horizontal plane in the middle of the U-shaped chute. The partition 28 is detachably connected to the inner walls on both sides of the U-shaped chute, and a long strip-shaped conveying hole 29 is provided on the partition 28. The width of the long strip-shaped conveying hole 29 is greater than the diameter of the screw rod of the screw to be installed and less than the diameter of the nut of the screw to be installed, and the width of the output end of the long strip-shaped conveying hole 29 is greater than the diameter of the nut of the screw to be installed. The long strip-shaped conveying hole 29 includes at least two different specifications of apertures, which are respectively arranged on different partitions 28. Thus, when the specifications of the screws to be installed are different, by replacing the partition 28, a suitable long strip-shaped conveying hole 29 can be matched, and the device realizes the sorting and conveying of screws to be installed with different specifications.

[0041] The sorting component further includes an adjusting screw rod 26 and a fixing block 27; the top of the adjusting screw rod 26 is vertically connected to the sorting rod 22, the bottom vertically passes through the fixing block 27 and forms a clamping connection with the fixing block 27, and the fixing block 27 is connected to the side wall of the conveying chute 21.

[0042] A notch 25 is provided at the connection between the fixing block 27 and the conveying chute 21; the sorting rod 22 is located in the notch 25.

[0043] By providing the sorting rod 22 at the docking position between the converging channel 14 and the long strip-shaped conveying hole 29 of the conveying chute 21, and adjusting the height of the adjusting screw rod 26 according to the maximum height when the screw to be installed is placed horizontally, the distance between the sorting rod 22 and the long strip-shaped conveying hole 29 is adjusted. At the same time, the adjusting screw rod 26 is rotated to adjust the direction of the sorting rod 22 located in the notch 25. This enables the sorting rod 22 to intercept the screws to be installed that fail to enter the long strip-shaped conveying hole 29, reduces the conveying speed of the screws to be installed here, and makes them fall into the long strip-shaped conveying hole 29, realizing the third sorting.

[0044] In addition, in the above process, the direction of the screw to be installed is adjusted through the long strip-shaped conveying hole 29, so that its nut is upward and the screw rod is downward.

[0045] The conveying part 20 further includes a conveying joint 30, a conveying air hole 32 and a conveying pipe 33. The conveying joint 30 is sleeved on the output end of the conveying chute 21; the conveying air hole 32 is communicated with an air pump and is provided on the top of the conveying joint 30. The conveying pipe 33 is located at the bottom of the conveying joint 30, and both the conveying air hole 32 and the conveying pipe 33 are communicated with the end of the long strip-shaped conveying hole 29 in the vertical direction. The conveying pipe 33 is used to receive the screws to be installed in the long strip-shaped conveying hole 29.

[0046] Through the provided conveying joint 30, conveying air hole 32 and conveying pipe 33, the screws to be installed with the adjusted direction are quickly conveyed to the installation station, which is simple and efficient.

[0047] It further includes an auxiliary air hole 31 which is communicated with an air pump and is arranged on one side of the conveying air hole 32, and the auxiliary air hole 31 is communicated with the middle of the strip-shaped conveying hole 29 for blowing the screws to be installed in the middle of the strip-shaped conveying hole 29 towards the output end of the strip-shaped conveying hole 29. This prevents the screws to be installed from jamming in the strip-shaped conveying hole 29.

[0048] It should be noted that if there are directional indications such as up, down, left, right, front, back... in the embodiments of the present invention, the directional indications are only used to explain the relative positional relationship and movement conditions between components in a specific posture as shown in the drawings. If the specific posture changes, the directional indications will change accordingly.

[0049] In addition, if there are descriptions such as "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and / or" appearing throughout the text includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or a solution where A and B are satisfied simultaneously. In addition, "a plurality of" means two or more. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist.

[0050] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims

1. A feeding device for an automatic screw installation machine, characterized in that: include: An automatic sorting unit (10) is used for automatically sorting the screws to be installed; A conveying section (20), the conveying section (20) comprising a conveying guide groove (21); the conveying section (20) is connected to the automatic sorting section (10), a long strip conveying hole (29) for receiving the sorted screws to be installed is provided in the conveying guide groove (21), and the conveying section (20) conveys the received screws to be installed to the screw installation station; The sorting assembly comprises a sorting rod (22); the sorting rod (22) is installed at the connection between the conveying guide groove (21) and the automatic conveying part (20), and guides the screws to be installed sorted by the automatic sorting part (10) into the long strip conveying hole (29) one by one.

2. A feeding device for an automatic screw installation machine according to claim 1, characterized in that: The conveying guide groove (21) is set as a U-shaped groove, and a partition (28) is provided on the horizontal surface in the middle of the U-shaped groove, the partition (28) is detachably connected to the inner walls of both sides of the U-shaped groove, and the elongated conveying hole (29) is arranged on the partition (28); the width of the elongated conveying hole (29) is larger than the diameter of the screw rod of the screw to be installed and smaller than the diameter of the nut of the screw to be installed, and the width of the output end of the elongated conveying hole (29) is larger than the diameter of the nut of the screw to be installed.

3. A feeding device for an automatic screw installation machine according to claim 2, characterized in that: The sorting assembly further comprises an adjusting screw (26) and a fixing block (27); the top of the adjusting screw (26) is vertically connected to the distribution rod (22), the bottom of the adjusting screw (26) vertically passes through the fixing block (27) and is clamped with the fixing block (27), and the fixing block (27) is connected to the side wall of the conveying guide groove (21).

4. A feeding device for an automatic screw installation machine according to claim 3, characterized in that: A notch (25) is provided at the connection between the fixed block (27) and the conveying guide groove (21); the distribution rod (22) is located in the notch (25).

5. A feeding device for an automatic screw installation machine according to claim 3 or 4, characterized in that: The automatic sorting section (10) comprises a material storage barrel, a vibrating rotating disk (11) and a feeding port (13); the material storage barrel is used to carry screws to be installed; the vibrating rotating disk (11) is arranged at the bottom of the material storage barrel, and driven by a driving section, the vibrating and rotating actions are performed synchronously; the feeding port (13) is arranged at the top open edge of the material storage barrel, and the inner wall of the material storage barrel is provided with a spiral step (12), one end of the spiral step (12) is connected to the vibrating rotating disk (11), and the other end is connected to the feeding port (13).

6. A feeding device for an automatic screw installation machine according to claim 5, characterized in that: The surface of the spiral staircase (12) is configured as a slope, and the slope is high near the inner wall of the storage barrel and low near the center of the storage barrel.

7. A feeding device for an automatic screw installation machine according to claim 6, characterized in that: The feeding port (13) is butted against the end of the conveying guide groove (21), and a gathering channel (14) having the width of one or two screws to be installed is provided at the butt joint between the spiral step (12) and the feeding port (13); the gathering channel (14) is butted against the elongated conveying hole (29) of the conveying guide groove (21).

8. The feeding device of the automatic screw installation machine according to claim 6, characterized in that: The conveying portion (20) further comprises a conveying joint (30), a conveying air hole (32) and a conveying pipe (33); the conveying joint (30) is sleeved on the output end of the conveying guide groove (21); the conveying air hole (32) is connected to the air pump and is arranged at the top of the conveying joint (30); the conveying pipe (33) is located at the bottom of the conveying joint (30); the conveying air hole (32) and the conveying pipe (33) are both connected to the end of the long strip conveying hole (29) in the vertical direction; the conveying pipe (33) is used to receive the screw to be installed in the long strip conveying hole (29).

9. A feeding device for an automatic screw installation machine according to claim 8, characterized in that: The auxiliary air hole (31) is connected to the air pump and is arranged on one side of the delivery air hole (32). The auxiliary air hole (31) is connected to the middle of the long strip delivery hole (29) and is used to blow the screw to be installed in the middle of the long strip delivery hole (29) to the output end of the long strip delivery hole (29).

10. A feeding device for an automatic screw installation machine according to claim 9, characterized in that: The elongated conveying holes (29) include at least two hole diameters of different specifications.