Multi-station valve assembling equipment
By designing multi-station valve assembly equipment, using electric clamping and automated operations, the problems of labor waste and practicality reduction caused by manual loading and assembly in the prior art are solved, and an efficient and automated valve assembly process is achieved.
Patent Information
- Application Number
- CN202421446543.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-06-24
AI Technical Summary
During the valve assembly process, the prior art mainly relies on manual loading and assembly, resulting in waste of labor and reduced practicality.
A multi-station valve assembly equipment is designed, which uses electric clamping, electric adjustment, electric conversion and electric loading to replace manual operation. The equipment includes a mounting seat, a rotating mechanism, a load bearing mechanism, a conveyor table, a height adjustment mechanism, a conversion mechanism and a clamping mechanism, through which automated valve assembly is achieved.
Through automated operation, the equipment significantly saves time and cost, improves the efficiency and practicality of valve assembly, and reduces dependence on manual labor.
Smart Images

Figure CN222903196U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of valve assembly auxiliary equipment, in particular to a multi-station valve assembly device. Background Art
[0002] Valves are pipeline accessories used to open and close pipelines, control flow direction, and adjust and control the parameters (temperature, pressure and flow) of the conveying medium. According to their functions, they can be divided into shut-off valves, check valves, regulating valves, etc. Valves are control components in fluid conveying systems and have functions such as shut-off, regulation, diversion, prevention of backflow, pressure stabilization, diversion or overflow pressure relief. Valves used in fluid control systems come in a wide variety of varieties and specifications, from the simplest shut-off valves to various valves used in extremely complex automatic control systems.
[0003] Manual loading and assembly is often used when assembling valves, which wastes a lot of labor and reduces practicality.
[0004] In view of this, a multi-station valve assembly device is provided to overcome the above-mentioned defects. Utility Model Content
[0005] In view of the problems in the related technology, the utility model proposes a multi-station valve assembly device to overcome the above technical problems existing in the existing related technology.
[0006] To this end, the specific technical solutions adopted by the utility model are as follows:
[0007] A multi-station valve assembly device comprises a mounting seat, wherein a rotating mechanism is arranged in an inner cavity of the mounting seat, a bearing mechanism is connected to the top of the rotating mechanism, a conveying platform is connected to the left side of the mounting seat via a supporting rod, a plurality of valve bodies are equidistantly arranged on the top of the conveying platform, a height adjustment mechanism is arranged on the top of the supporting rod, a conversion mechanism is connected to the top of the height adjustment mechanism, and a clamping mechanism is connected to the left side of the conversion mechanism.
[0008] Preferably, the rotating mechanism comprises a rotating motor and a motor shaft, the rotating motor is arranged at one side of the inner cavity of the mounting seat, and the top of the rotating motor is connected to the motor shaft.
[0009] Preferably, the bearing mechanism comprises a bearing plate and a bearing member, the bearing plate is arranged on the top of the motor shaft, and a plurality of bearing members are arranged in a ring shape on the top of the bearing plate.
[0010] Preferably, the height adjustment mechanism comprises a mounting sleeve and an electro-hydraulic push rod, wherein the mounting sleeve is fixedly disposed on the top of the support rod, and the bottom of the inner cavity of the mounting sleeve is connected to the electro-hydraulic push rod.
[0011] Preferably, the conversion mechanism includes a mounting concave frame, a conversion shaft and a speed regulating motor. The mounting concave frame is arranged on the top of the electro-hydraulic push rod. The front side of the inner wall of the mounting concave frame is connected with the conversion shaft, and the other side of the conversion shaft is connected with the rear surface of the inner cavity of the mounting concave frame. The front surface of the conversion shaft is connected with the speed regulating motor, and the speed regulating motor is arranged on the front surface of the mounting concave frame.
[0012] Preferably, the clamping mechanism includes a moving rod, an L-shaped mounting rod, an electric push rod and a clamping member. The moving rod is arranged on the outer wall of the conversion shaft. The two sides of the moving rod are symmetrically provided with L-shaped mounting rods. One side of the L-shaped mounting rod is connected with the electric push rod, and one side of the electric push rod is connected with the clamping member.
[0013] Preferably, the electro-hydraulic push rod, the speed regulating motor, the electric push rod and the rotating motor are all electrically connected to an external power source.
[0014] The present utility model has the following beneficial effects:
[0015] Compared with the prior art, this multi-station valve assembly device adopts the methods of electric clamping, electric adjustment, electric conversion and electric feeding, replacing the form of manual feeding required by manual labor. The progress of technology and the replacement of manual operation save time and improve efficiency while saving costs, greatly improving the practicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0017] Figure 1 is a front view structural schematic diagram of a multi-station valve assembly device according to an embodiment of the present invention;
[0018] Figure 2 is a split schematic diagram of the mounting base and its upper structure of a multi-station valve assembly device according to an embodiment of the present invention;
[0019] Figure 3 is a structural schematic diagram of the height adjustment mechanism and the conversion mechanism of a multi-station valve assembly device according to an embodiment of the present invention;
[0020] Figure 4 is a structural schematic diagram of the clamping mechanism of a multi-station valve assembly device according to an embodiment of the present invention.
[0021] In the figure:
[0022] 1. Mounting base; 2. Rotating mechanism; 3. Carrying mechanism; 4. Support rod; 5. Conveyor table; 6. Valve body; 7. Height adjustment mechanism; 8. Conversion mechanism; 9. Clamping mechanism; 10. Rotating motor; 11. Motor shaft; 12. Carrying plate; 13. Carrying member; 14. Mounting sleeve; 15. Electro-hydraulic push rod; 16. Mounting concave frame; 17. Conversion shaft; 18. Speed regulation motor; 19. Moving rod; 20. L-shaped mounting rod; 21. Electric push rod; 22. Clamping member. Detailed implementation manner
[0023] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the following will clearly and completely describe the technical solutions in the embodiments in conjunction with the accompanying drawings in the embodiments of the present utility model. The following embodiments are used to illustrate the present utility model, but are not used to limit the scope of the present utility model.
[0024] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0025] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0026] Embodiment
[0027] As Figures 1-4As shown in the figure, a multi-station valve assembly device according to an embodiment of the present invention includes a mounting base 1. A rotating mechanism 2 is provided inside the mounting base 1. A carrying mechanism 3 is connected to the top of the rotating mechanism 2. The left side of the mounting base 1 is connected to a transfer table 5 through a support rod 4. A plurality of valve bodies 6 are equidistantly arranged on the top of the transfer table 5. A height adjustment mechanism 7 is provided at the top of the support rod 4. A conversion mechanism 8 is connected to the top of the height adjustment mechanism 7. The left side of the conversion mechanism 8 is connected to a clamping mechanism 9. The rotating mechanism 2 serves as the adjustment end of the carrying mechanism 3. Driven by the rotating mechanism 2, the components inside the carrying mechanism 3 and the loaded valve bodies 6 can be adjusted in position to facilitate the subsequent loading in the second step. The height adjustment mechanism 7 serves as the component for adjusting the height of the conversion mechanism 8, enabling the conversion mechanism 8 and the clamping mechanism 9 thereon to adjust the height of the clamped valve bodies 6 to facilitate docking with the components inside the carrying mechanism 3. The clamping mechanism 9 serves as the component for clamping the valve bodies 6, enabling the valve bodies 6 to be picked up and placed electrically. The conversion mechanism 8 serves as the adjustment end of the clamping mechanism 9, enabling the clamping mechanism 9 to perform position conversion.
[0028] The rotating mechanism 2 includes a rotating motor 10 and a motor shaft 11. The rotating motor 10 is arranged on one side inside the mounting base 1, and the motor shaft 11 is connected to the top of the rotating motor 10. By starting the rotating motor 10 through an external switch, the motor shaft 11 at the top of the rotating motor 10 starts and drives the carrying plate 12, the components carried thereon, and the valve bodies 6 inside to rotate, making it convenient for the valve bodies 6 to enter the loading in the second step.
[0029] The carrying mechanism 3 includes a carrying plate 12 and carrying components 13. The carrying plate 12 is arranged at the top of the motor shaft 11, and a plurality of carrying components 13 are annularly arranged on the top of the carrying plate 12.
[0030] The height adjustment mechanism 7 includes a mounting sleeve 14 and an electro-hydraulic push rod 15. The mounting sleeve 14 is fixedly arranged at the top of the support rod 4, and the electro-hydraulic push rod 15 is connected to the bottom inside the mounting sleeve 14. By starting the electro-hydraulic push rod 15 through an external switch, the electro-hydraulic push rod 15 drives the mounting concave frame 16 and the components thereon to adjust the height, enabling the clamping end and the valve bodies 6 inside to adjust the height to facilitate docking with the carrying components 13.
[0031] The conversion mechanism 8 includes a mounting concave frame 16, a conversion shaft 17 and a speed-regulating motor 18. The mounting concave frame 16 is arranged on the top of the electro-hydraulic push rod 15. The front side of the inner wall of the mounting concave frame 16 is connected with the conversion shaft 17, and the other side of the conversion shaft 17 is connected with the rear surface of the inner cavity of the mounting concave frame 16. The front surface of the conversion shaft 17 is connected with the speed-regulating motor 18, and the speed-regulating motor 18 is arranged on the front surface of the mounting concave frame 16. By starting the speed-regulating motor 18 through an external switch, the speed-regulating motor 18 drives the conversion shaft 17 and the components thereon to adjust the position, so that the clamping end and the valve body 6 fixed thereto are adjusted in position, and the valve body 6 is placed in the carrier 13 in an electric manner.
[0032] The clamping mechanism 9 includes a moving rod 19, an L-shaped mounting rod 20, an electric push rod 21 and a clamping member 22. The moving rod 19 is arranged on the outer wall of the conversion shaft 17. The two sides of the moving rod 19 are symmetrically provided with L-shaped mounting rods 20. One side of the L-shaped mounting rod 20 is connected with the electric push rod 21, and one side of the electric push rod 21 is connected with the clamping member 22. The electro-hydraulic push rod 15, the speed-regulating motor 18, the electric push rod 21 and the rotating motor 10 are all electrically connected to an external power source. By starting the electric push rod 21 through an external switch, the electric push rod 21 drives the clamping member 22 to fit against one side of the valve body 6, and multiple clamping members 22 provide a fixing and clamping effect on the valve body.
[0033] In summary, by means of the above technical solutions of the present invention, when this device is in use, the valve body 6 is placed on the conveyor table 5 and conveyed by the conveyor table 5. The conveying direction is from left to right. Then, by starting the electric push rod 21 through an external switch, the electric push rod 21 drives the clamping member 22 to fit against one side of the valve body 6, and multiple clamping members 22 provide a fixing and clamping effect on the valve body. During this period, if height adjustment is required, by starting the electro-hydraulic push rod 15 through an external switch, the electro-hydraulic push rod 15 drives the mounting concave frame 16 and the components thereon to adjust the height, so that the clamping end and the valve body 6 therein are adjusted in height. By starting the speed-regulating motor 18 through an external switch, the speed-regulating motor 18 drives the conversion shaft 17 and the components thereon to adjust the position, so that the clamping end and the valve body 6 fixed thereto are adjusted in position, and the valve body 6 is placed in the carrier 13 in an electric manner. During this period, if height adjustment is required, by starting the electro-hydraulic push rod 15 through an external switch, the electro-hydraulic push rod 15 drives the mounting concave frame 16 and the components thereon to adjust the height, so that the clamping end and the valve body 6 therein are adjusted in height. By starting the rotating motor 10 through an external switch, the motor shaft 11 at the top of the rotating motor 10 starts and drives the carrier disk 12, the carrier 13 thereon and the valve body 6 therein to rotate, so that the valve body 6 is convenient for entering the second-step loading.
[0034] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A multi-station valve assembly equipment, characterized in that: The invention comprises a mounting seat (1), wherein a rotating mechanism (2) is arranged in an inner cavity of the mounting seat (1), a bearing mechanism (3) is connected to the top of the rotating mechanism (2), the left side of the mounting seat (1) is connected to a conveying platform (5) via a supporting rod (4), a plurality of valve bodies (6) are arranged at equal intervals on the top of the conveying platform (5), a height adjustment mechanism (7) is arranged on the top of the supporting rod (4), a conversion mechanism (8) is connected to the top of the height adjustment mechanism (7), and a clamping mechanism (9) is connected to the left side of the conversion mechanism (8).
2. The multi-station valve assembly equipment according to claim 1, characterized in that: The rotating mechanism (2) comprises a rotating motor (10) and a motor shaft (11); the rotating motor (10) is arranged on one side of the inner cavity of the mounting seat (1); and the top of the rotating motor (10) is connected to the motor shaft (11).
3. The multi-station valve assembly equipment according to claim 2, characterized in that: The bearing mechanism (3) comprises a bearing plate (12) and a bearing member (13); the bearing plate (12) is arranged on the top of the motor shaft (11); and a plurality of bearing members (13) are arranged in an annular shape on the top of the bearing plate (12).
4. The multi-station valve assembly equipment according to claim 3, characterized in that: The height adjustment mechanism (7) comprises a mounting sleeve (14) and an electro-hydraulic push rod (15); the mounting sleeve (14) is fixedly arranged on the top of the support rod (4); and the bottom of the inner cavity of the mounting sleeve (14) is connected to the electro-hydraulic push rod (15).
5. The multi-station valve assembly equipment according to claim 4, characterized in that: The conversion mechanism (8) comprises a mounting recess (16), a conversion shaft (17) and a speed regulating motor (18); the mounting recess (16) is arranged at the top of the electro-hydraulic push rod (15); the front side of the inner wall of the mounting recess (16) is connected to the conversion shaft (17), and the other side of the conversion shaft (17) is connected to the rear surface of the inner cavity of the mounting recess (16); the front surface of the conversion shaft (17) is connected to the speed regulating motor (18), and the speed regulating motor (18) is arranged on the front surface of the mounting recess (16).
6. The multi-station valve assembly equipment according to claim 5, characterized in that: The clamping mechanism (9) comprises a moving rod (19), an L-shaped mounting rod (20), an electric push rod (21) and a clamping member (22); the moving rod (19) is arranged on the outer wall of the conversion shaft (17); L-shaped mounting rods (20) are symmetrically arranged on both sides of the moving rod (19); one side of the L-shaped mounting rod (20) is connected to the electric push rod (21); and one side of the electric push rod (21) is connected to the clamping member (22).
7. The multi-station valve assembly equipment according to claim 6, characterized in that: The electro-hydraulic push rod (15), the speed regulating motor (18), the electric push rod (21) and the rotary motor (10) are all electrically connected to an external power source.