High-strength large circular knife
By designing the cooling mechanism and channel mechanism in the high-strength large circular knife, the circulating flow of coolant is achieved, and the problem of cooling cannot be reduced inside the large circular knife is solved, which extends the service life of the tool and avoids the phenomenon of coolant attached to the surface of the workpiece.
Patent Information
- Application Number
- CN202421843066.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The high-strength large round knife on the market cannot cool the inside of the rotating and cutting large round knife, resulting in the cooling liquid being sprayed onto the surface of the large round knife to cool down, thereby allowing coolant to adhere or soak the surface of the processing workpiece.
A high-strength large circular knife is designed, using a combination of cooling mechanism and channel mechanism, and is connected to the circulating cooling device through the inlet tube and the outlet tube. The coolant flows circulating through a specific channel structure to achieve cooling inside the large circular knife.
The internal internal of the rotating cutting large circular knife body is effectively cooled down, thereby cooling the overall large circular knife, avoiding the adhesion of coolant on the surface of the workpiece and extending the service life of the tool.
Smart Images

Figure CN222904252U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of large circular knives, in particular to a high-strength large circular knife. Background Art
[0002] The large circular knife is a slitting circular knife widely used in paper product processing, tape, film, aluminum foil, rubber, non-woven fabrics and other industries. Its main materials include high carbon steel, high speed steel, tool steel, alloy steel, stainless steel, 65MN, 9CRSI, CR12MOV, SKD-11, etc.
[0003] Through research and analysis, it was found that the high-strength large circular knives on the market still have the following shortcomings to a certain extent.
[0004] For example, it is not possible to cool down the inside of the rotating cutting circular knife, thereby cooling down the circular knife as a whole. Instead, the surface of the circular knife is cooled by spraying coolant onto it, causing the surface of the workpiece to adhere to or be soaked by coolant. In order to solve the above technical problems, we have designed a high-strength circular knife. Utility Model Content
[0005] The purpose of the utility model is to provide a high-strength large circular knife with the advantage of internal cooling, which solves the problem that it is impossible to cool the inside of a large circular knife for rotating cutting, thereby cooling the large circular knife as a whole, but cooling the surface of the large circular knife by spraying coolant onto the surface of the large circular knife, resulting in the surface of the processed workpiece being adhered to or soaked by coolant.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-strength large circular knife, comprising a large circular knife body, a mounting hole 1 is opened at the center position of the right side of the large circular knife body, mounting holes 2 are opened at the front and rear sides of the right side of the large circular knife body, alloy teeth are welded on the outer ring surface of the large circular knife body, a cooling mechanism is installed on the right side of the large circular knife body, and a channel mechanism is opened inside the large circular knife body;
[0007] The cooling mechanism comprises a cylinder, a first circular plate, a second circular plate, a first curved pipe, a second curved pipe, a liquid inlet pipe and a liquid outlet pipe, and the channel mechanism comprises a semi-arc groove, an annular groove and a channel.
[0008] Preferably, the number of the semi-arc grooves is two, and they are respectively opened on the front and rear sides of the center of the large circular knife body, the annular groove is opened on the outer circle inside the large circular knife body, the number of the channels is several, and they are respectively connected to the semi-arc grooves and the annular grooves.
[0009] Preferably, circular plate one and circular plate two are rotatably embedded in the inner wall of the cylinder from right to left through sealed bearings respectively, the right end of curved tube one is fixedly passed through circular plate two and circular plate one in turn and extends to the right side of circular plate one, and the right end of curved tube two is passed through and fixedly embedded in the right side of circular plate two.
[0010] Preferably, the left end of the curved pipe 1 passes through and is fixedly embedded in the right side of the large circular knife body and is connected to the semi-arc groove on the front side, and the left end of the curved pipe 2 passes through and is fixedly embedded in the right side of the large circular knife body and is connected to the semi-arc groove on the rear side.
[0011] Preferably, the left end of the liquid inlet pipe is connected to the right side of the cylinder, and the left end of the liquid outlet pipe is connected to the bottom of the cylinder.
[0012] Preferably, the large circular knife body comprises a tungsten steel layer and a diamond coating, and the diamond coating is coated on the surface of the tungsten steel layer.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] The utility model connects a liquid inlet pipe and a liquid outlet pipe with a circulating cooling device through a pipeline, controls the operation of the circulating cooling device to transport the coolant into the cylinder through the liquid inlet pipe, then flows through the first curved pipe into the corresponding semi-arc groove, then enters the annular groove through the channel, then enters another semi-arc groove through the channel, finally enters between the first circular plate and the second circular plate through the second curved pipe, and then flows out from the liquid outlet pipe for circulation, thereby having the advantage of being able to cool the inside of the main body of the large circular knife for rotating cutting, thereby cooling the large circular knife as a whole, and there is no need to cool the surface of the large circular knife by spraying the coolant, thereby extending the service life of the tool. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 2 This is a three-dimensional schematic diagram of the cutaway view of the main body of the large circular knife of the utility model;
[0017] Figure 3 It is a partially cutaway stereoscopic schematic diagram of the utility model;
[0018] Figure 4 It is a three-dimensional schematic cross-sectional view of the tungsten steel layer and the diamond coating of the utility model.
[0019] In the figure: 1. large circular knife body; 101. tungsten steel layer; 102. diamond coating; 2. mounting hole 1; 3. mounting hole 2; 4. alloy cutter teeth; 5. cooling mechanism; 501. cylinder; 502. circular plate 1; 503. circular plate 2; 504. elbow 1; 505. elbow 2; 506. liquid inlet pipe; 507. liquid outlet pipe; 6. channel mechanism; 601. semi-arc groove; 602. annular groove; 603. channel. DETAILED DESCRIPTION
[0020] See also Figure 1-Figure 4 A high-strength large circular knife comprises a large circular knife body 1, a mounting hole 2 is opened at the center position of the right side of the large circular knife body 1, mounting holes 2 3 are opened on both the front and rear sides of the right side of the large circular knife body 1, alloy teeth 4 are welded on the outer ring surface of the large circular knife body 1, a cooling mechanism 5 is installed on the right side of the large circular knife body 1, and a channel mechanism 6 is opened inside the large circular knife body 1;
[0021] The cooling mechanism 5 includes a cylinder 501 , a circular plate 1 502 , a circular plate 2 503 , an elbow 1 504 , an elbow 2 505 , a liquid inlet pipe 506 and a liquid outlet pipe 507 , and the channel mechanism 6 includes a semi-arc groove 601 , an annular groove 602 and a channel 603 .
[0022] See also Figure 2 There are two semi-arc grooves 601, which are respectively arranged on the front and rear sides of the center of the large circular knife body 1. The annular groove 602 is arranged on the outer circle of the large circular knife body 1. There are several channels 603, which are respectively connected with the semi-arc grooves 601 and the annular grooves 602. By setting the channels 603, the coolant entering into a semi-arc groove 601 flows into the annular groove 602, and then enters into another semi-arc groove 601 through other channels 603 for discharge.
[0023] See also Figure 1 and Figure 3 , circular plate 1 502 and circular plate 2 503 are rotatably embedded in the inner wall of cylinder 501 from right to left through sealed bearings respectively. By setting circular plate 1 502 and circular plate 2 503, the right end connecting area of elbow 1 504 and elbow 2 505 is divided, so that one entry and one exit are made to maintain a circulating flow. The right end of elbow 1 504 is fixedly penetrated through circular plate 2 503 and circular plate 1 502 in turn and extends to the right side of circular plate 1 502. The right end of elbow 2 505 is penetrated and fixedly embedded in the right side of circular plate 2 503.
[0024] See also Figure 2 and Figure 3 The left end of the curved pipe 1 504 penetrates and is fixedly embedded in the right side of the large circular knife body 1 and is connected to the semi-arc groove 601 on the front side. The left end of the curved pipe 2 505 penetrates and is fixedly embedded in the right side of the large circular knife body 1 and is connected to the semi-arc groove 601 on the rear side.
[0025] See also Figure 1 and Figure 3 The left end of the liquid inlet pipe 506 is connected to the right side of the cylinder 501, and the left end of the liquid outlet pipe 507 is connected to the bottom of the cylinder 501. By setting the liquid inlet pipe 506 and the liquid outlet pipe 507, it is convenient to transport the coolant into the cylinder 501 and discharge the coolant flowing through the large circular knife body 1 and out of the curved pipe 2 505.
[0026] See also Figure 4 The large circular knife body 1 includes a tungsten steel layer 101 and a diamond coating 102. By setting the diamond coating 102, the strength and wear resistance of the large circular knife are improved to ensure the processing life of the tool. The diamond coating 102 is coated on the surface of the tungsten steel layer 101.
[0027] When in use, the liquid inlet pipe 506 and the liquid outlet pipe 507 are connected to the circulating cooling device through a pipeline, and the operation of the circulating cooling device is controlled to transport the coolant into the cylinder 501 through the liquid inlet pipe 506, and then flow through the curved pipe 1 504 to enter the corresponding semi-arc groove 601, and then enter the annular groove 602 through the channel 603, and then enter another semi-arc groove 601 through the channel 603, and finally enter between the circular plate 1 502 and the circular plate 2 503 through the curved pipe 2 505, and then flow out from the liquid outlet pipe 507 for circulation, which can cool down the inside of the large circular knife body 1 for rotating cutting, thereby cooling the large circular knife as a whole, and there is no need to cool down the surface of the large circular knife by spraying coolant, thereby extending the service life of the tool.
[0028] To sum up: the high-strength large circular knife, through the cooperation of the cooling mechanism 5 and the channel mechanism 6, solves the problem that the inside of the large circular knife for rotating cutting cannot be cooled, thereby cooling the large circular knife as a whole. Instead, the cooling is performed by spraying coolant onto the surface of the large circular knife, which causes the surface of the processed workpiece to adhere to the coolant or be soaked.
Claims
1. A high-strength circular knife, comprising a circular knife body (1), characterized in that: A mounting hole 1 (2) is provided at the center position of the right side of the large circular knife body (1), mounting holes 2 (3) are provided at both the front and rear sides of the right side of the large circular knife body (1), alloy teeth (4) are welded on the outer ring surface of the large circular knife body (1), a cooling mechanism (5) is installed on the right side of the large circular knife body (1), and a channel mechanism (6) is provided inside the large circular knife body (1); The cooling mechanism (5) comprises a cylinder (501), a circular plate 1 (502), a circular plate 2 (503), a curved pipe 1 (504), a curved pipe 2 (505), a liquid inlet pipe (506) and a liquid outlet pipe (507); and the channel mechanism (6) comprises a semi-arc groove (601), an annular groove (602) and a channel (603).
2. A high-strength large round knife according to claim 1, characterized in that: The number of the semi-arc grooves (601) is two, and they are respectively arranged on the front and rear sides of the center of the large circular knife body (1); the annular groove (602) is arranged on the outer circle inside the large circular knife body (1); the number of the channels (603) is several, and they are respectively connected to the semi-arc groove (601) and the annular groove (602).
3. A high-strength large round knife according to claim 1, characterized in that: The circular plate 1 (502) and the circular plate 2 (503) are rotatably embedded in the inner wall of the cylinder (501) from right to left through sealed bearings respectively; the right end of the curved pipe 1 (504) is fixedly passed through the circular plate 2 (503) and the circular plate 1 (502) in sequence and extends to the right side of the circular plate 1 (502); the right end of the curved pipe 2 (505) is passed through and fixedly embedded in the right side of the circular plate 2 (503).
4. The high-strength large round knife according to claim 1, characterized in that: The left end of the first curved pipe (504) passes through and is fixedly embedded in the right side of the large circular knife body (1) and is connected to the semi-arc groove (601) on the front side, and the left end of the second curved pipe (505) passes through and is fixedly embedded in the right side of the large circular knife body (1) and is connected to the semi-arc groove (601) on the rear side.
5. The high-strength large round knife according to claim 1, characterized in that: The left end of the liquid inlet pipe (506) is connected to the right side of the cylinder (501), and the left end of the liquid outlet pipe (507) is connected to the bottom of the cylinder (501).
6. A high-strength large round knife according to claim 1, characterized in that: The large circular knife body (1) comprises a tungsten steel layer (101) and a diamond coating (102), wherein the diamond coating (102) is coated on the surface of the tungsten steel layer (101).