Novel anti-toppling anode tray
By designing a new anode pallet that combines a welded integrated pallet body with an anti-tilt frame, the problem of increased transportation fuel consumption and safety hazards caused by the difficulty of existing pallets to support the residual anode is solved, and the effect of reducing transportation fuel consumption and improving safety is achieved.
Patent Information
- Application Number
- CN202421475914.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-06-26
AI Technical Summary
During the electrolytic aluminum production process, existing anode pallets are difficult to effectively support the residual anode, resulting in increased transportation fuel consumption and the residual anode is prone to fragility, posing safety hazards.
A new type of anti-tilt anode pallet is designed, which adopts a structure that combines a welded integrated pallet body and an anti-tilt frame. The pallet body is composed of 8MM Q235B plates and 50MN steel rails. The anti-tilt frame is located above the rear side of the pallet, and a connecting plate extending into the pallet at the lower end.
It realizes the transportation of multiple anode carbon blocks at one time, reduces transportation fuel consumption, avoids production safety accidents caused by anode dumping, improves the safety of the electrolytic aluminum operation site, and reduces the occurrence of major safety hazards.
Smart Images
Figure CN222906177U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of trays, in particular to a novel anti-tipping anode tray. Background Art
[0002] During the production process of electrolytic aluminum, the transfer of new anodes and spent anodes between the electrolysis workshop and the anode assembly workshop is generally completed by means of anode trays.
[0003] At present, the anode trays used in electrolytic aluminum are old-fashioned flat trays. With the increasing pressure of carbon consumption in each electrolytic aluminum plant, the spent anodes are generally very thin after use. Coupled with the poor quality of anode carbon blocks in some manufacturers, it is very difficult for the spent anodes to stand and place on the flat anode trays after leaving the electrolytic cell. After being placed horizontally, they need to be towed many times, resulting in increased transportation fuel consumption, waste of manpower and material resources. At the same time, after the anode replacement, the spent anodes are prone to fragmentation after cooling, and the broken spent anodes are likely to cause safety hazards such as the tipping of anode guide rods and steel claws and injuring people. Content of the Utility Model
[0004] I. Technical Problems to be Solved
[0005] The technical problem to be solved by the utility model is the large transportation fuel consumption, the easy fragmentation and tipping of spent anodes, and the existence of safety hazards.
[0006] II. Technical Solutions
[0007] To solve the above technical problems, the technical solution provided by the utility model is: a novel anti-tipping anode tray, including a tray main body and an anti-tipping frame.
[0008] The tray main body is a welded integral structure, and the tray main body includes a frame body, a plurality of triangular plates connected between the front and rear inner walls of the frame body, and a plurality of triangular plates II connected between the left and right inner walls of the frame body. The tray main body forms a plurality of placement spaces.
[0009] The anti-tipping frame is located above the rear side of the tray main body, and a connecting plate extending into the tray main body and attached to the inner wall of the tray main body is provided at the lower end of the anti-tipping frame.
[0010] As an improvement, the tray main body is made of Q235B steel plate with a thickness of 8MM, and the steel rail has a unit weight of 43 Kg / M and a material of 50MN steel rail.
[0011] As an improvement, the tray main body can withstand high-temperature baking at 900 °C and has a load capacity of 15T.
[0012] As an improvement, the surface of the tray main body is flat and the corners are rounded.
[0013] As an improvement, a bracket is provided below the tray main body, and the bracket is a U-shaped structure with an opening facing downwards.
[0014] III. Beneficial Effects
[0015] The advantages of the present utility model compared with the prior art are as follows:
[0016] The tray main body is of an integrated design and is matched with the anti-tipping frame, enabling multiple items to be transported at one time, reducing transportation fuel consumption, avoiding safety production accidents caused by the tipping of anodes, enhancing the safety of the electrolytic aluminum operation site, and reducing the occurrence of major safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic structural view of a novel anti-tipping anode tray of the present utility model.
[0018] Figure 2 It is a front view of the internal structure of a novel anti-tipping anode tray of the present utility model.
[0019] Figure 3 It is a left view of the internal structure of a novel anti-tipping anode tray of the present utility model.
[0020] As shown in the figure: 1. Tray main body; 2. Anti-tipping frame; 3. Connecting plate; 4. Bracket. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments; based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0022] Embodiment 1
[0023] As shown in Figure 1 , Figure 2 and Figure 3 :
[0024] A novel anti-tipping anode tray includes a tray main body 1 and an anti-tipping frame 2. The tray main body 1 is a welded integrated structure. The tray main body 1 includes a frame body, a plurality of triangular plates connected between the front and rear inner walls of the frame body, and a plurality of second triangular plates connected between the left and right inner walls of the frame body. The tray main body 1 forms a plurality of placement spaces. The anti-tipping frame 2 is located above the rear side of the tray main body 1, and a connecting plate 3 extending into the tray main body 1 and attached to the inner wall of the tray main body 1 is provided at the lower end of the anti-tipping frame 2.
[0025] Through the above structure, the pallet body 1 forms multiple placement spaces for placing anode carbon for consignment. Multiple anode carbons can be transported at one time to reduce transportation fuel consumption. At the same time, the anti-dumping frame 2 provides auxiliary support to ensure the safety of the transportation process.
[0026] The pallet body 1 is made of 8MM thick Q235B plate, and the rails are made of 50MN rails with a unit weight of 43Kg / M; the pallet body 1 can withstand 900°C high temperature baking and a load capacity of 15T; the pallet body 1 has a flat surface and rounded corners; a bracket 4 is provided under the pallet body 1, and the bracket 4 is a U-shaped structure with an opening facing downward.
[0027] Through the above structure, the pallet body 1 is more durable, has high temperature resistance and deformation resistance, and has a flat surface and rounded corners. A bracket 4 is provided at the bottom to make transportation, holding and placement more convenient.
[0028] The specific usage is as follows:
[0029] The tray body 1 is constructed by welding. When the welded pipes are butt-jointed, corresponding arcs need to be cut out and the weld joints are fully welded. When the welded pipes are welded to the edge of the tray, for the tray with partially cold-pressed edges, the welded pipes need to be cut out with corresponding arcs and the weld joints are fully welded. Before welding, the welded pipes are derusted as a whole. The welds should be full and the surface should be smooth. There should be no defects such as cracks, lack of fusion, pores, overheating, etc. After welding, the weld joints should be checked for leaks and incomplete penetration. If any repair welding is found, it is necessary to ensure that the bottom layer welding is solid without pores or overheating. The welding wire is at the forefront of the molten pool and then fixed by spot welding at four points around it. Then, a multi-layer and multi-pass symmetrical welding method is adopted to eliminate welding stress and ensure welding quality.
[0030] The prepared trays have the following specifications:
[0031] ①The pallet is 5400mm long, 1902mm wide and 590mm high;
[0032] ② The overall steel plate adopts Q235B plate with a thickness of 8MM, and the rail adopts a rail with a unit weight of 43Kg / M and a material of 50MN;
[0033] ③The length of the anti-dumping support frame is 4600mm, and the height of the anti-dumping support frame is 650mm;
[0034] ④The tray does not deform under high temperature baking at 900℃;
[0035] ⑤The pallet can carry 15 tons without deformation.
[0036] Meanwhile, the anti-tipping frame 2 has a length of 4600 mm and a height of 650 mm.
[0037] The advantages of the present utility model are as follows: It can transport multiple at one time, reduce transportation fuel consumption, effectively avoid safety production accidents caused by the tipping of anodes, improve the safety of the electrolytic aluminum operation site, and reduce the occurrence of major safety hazards.
[0038] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0039] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
[0040] The above description of the present utility model and its embodiments is not restrictive. What is shown in the drawings is only one of the embodiments of the present utility model, and the actual structure is not limited thereto. All in all, if those of ordinary skill in the art are inspired by it and design similar structural modes and embodiments without creative efforts without departing from the creative purpose of the present utility model, they shall fall within the protection scope of the present utility model.
Claims
1. A novel anti-tipping anode tray, comprising a tray body (1) and an anti-tipping frame (2), characterized in that: The tray body (1) is a welded one-piece structure, and the tray body (1) comprises a frame, a plurality of triangular plates connected between the front and rear inner walls of the frame, and a plurality of triangular plates 2 connected between the left and right inner walls of the frame, and the tray body (1) forms a plurality of placement spaces; The anti-tipping frame (2) is located above the rear side of the pallet body (1), and a connecting plate (3) is provided at the lower end of the anti-tipping frame (2) and extends into the pallet body (1) and is in contact with the inner wall of the pallet body (1).
2. A novel anti-dumping anode tray according to claim 1, characterized in that: The pallet body (1) is made of Q235B plate with a thickness of 8MM, and the rails are made of 50MN rails with a unit weight of 43Kg / M.
3. A novel anti-dumping anode tray according to claim 1, characterized in that: The tray body (1) can withstand high temperature baking at 900°C and has a load capacity of 15 tons.
4. A novel anti-dumping anode tray according to claim 1, characterized in that: The tray body (1) has a flat surface and rounded corners.
5. The novel anti-dumping anode tray according to claim 1 is characterized in that: A bracket (4) is provided below the tray body (1), and the bracket (4) is a U-shaped structure with an opening facing downward.