Bare cake sorting line
By designing the bare cake feeding line and using the position detection device to detect and control the conveying line in real time, the problem of low manual alignment efficiency of bare cakes in the prior art is solved, and efficient bare cake alignment and synchronous conveying is achieved.
Patent Information
- Application Number
- CN202421853040.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The existing bare cakes need to be manually aligned before entering the furnace, which is inefficient and poor in effect.
A bare cake feeding line is designed, including a plurality of conveying line devices, a position detection device and a support device arranged side by side. The position detection device detects the position of the bare cake on the conveying line in real time, and controls the start and stop of the conveying line to realize the alignment and conveying of the bare cake.
Through real-time detection and control, efficient alignment and synchronous delivery of bare cakes are achieved, significantly improving the efficiency of material processing.
Smart Images

Figure CN222906730U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of naked cake conveying devices, and particularly relates to a naked cake sorting line. Background Art
[0002] Naked cakes usually refer to foods without packaging or with extremely simple outer packaging, which are extremely common especially in tea products. Before being put into the furnace, the existing naked cakes are usually arranged on a baking tray, and then transported to the furnace body for baking through a grill or the baking tray. The existing method of manually aligning and arranging the naked cakes on the baking tray not only has low efficiency but also poor effect. Content of the Utility Model
[0003] The purpose of the utility model is to provide a naked cake sorting line to solve the above-mentioned technical problems in the prior art; the preferred technical solutions provided by the utility model can produce many technical effects; see the following for details.
[0004] To achieve the above purpose, the utility model provides the following technical solutions:
[0005] A naked cake sorting line provided by the utility model includes a conveying line device, a position detection device, and a support device, wherein: the number of the conveying line devices is set to be multiple, all the conveying line devices are arranged side by side on the support device, each conveying line device is correspondingly provided with the position detection device, and the position detection device can detect the position of the cake conveyed on the corresponding conveying line device so as to start and stop the conveying line device in real time.
[0006] Preferably, the conveying line device includes multiple unit belt conveyors arranged in sequence along the cake conveying direction; each unit belt conveyor is correspondingly provided with the position detection device.
[0007] Preferably, the unit belt conveyor includes a conveyor belt assembly, a driving assembly, and a tensioning assembly, wherein: the conveyor belt assembly, the driving assembly, and the tensioning assembly are all arranged on the support device; the conveyor belt assembly is connected to the driving assembly and can convey the cake under the drive of the driving assembly, and the tensioning assembly is connected to the conveyor belt assembly for tensioning the conveyor belt assembly.
[0008] Preferably, the position detection device is set as a position sensor, and the position sensor is arranged above the corresponding unit belt conveyor.
[0009] Preferably, the support device includes a machine body and a support frame arranged on the machine body, wherein: the conveying line device is arranged on the machine body; the position detection device is arranged on the support frame.
[0010] Preferably, the support frame includes a support and an adjustment frame, where: the support is provided on the body, and the support spans above all the conveyor line devices; the adjustment frame is provided on the support, and the number of the adjustment frames is the same as the number of the position detection devices, and is used for installing corresponding to the position detection devices.
[0011] Preferably, the adjustment frame includes a lateral adjustment component, a longitudinal adjustment component, and a height adjustment component. The lateral adjustment component, the longitudinal adjustment component, and the height adjustment component are respectively used to adjust the lateral position, the longitudinal position, and the height of the corresponding position detection device.
[0012] Preferably, the lateral adjustment component includes an adjustment seat and a locking handle. The support includes a support rod that spans above the conveyor line. Wherein: the adjustment seat is slidably provided on the support rod; the adjustment seat is provided with a clamping portion, and the locking handle is rotatably provided at a position corresponding to the clamping portion on the adjustment seat. By rotating the locking handle, the clamping portion can clamp the support rod to lock the lateral position of the adjustment seat relative to the support rod.
[0013] Preferably, the longitudinal adjustment component includes a suspension rod and a first threaded locking member. Wherein: the suspension rod passes through the adjustment seat and is slidably matched with the adjustment seat; the first threaded locking member is threadedly connected to the adjustment seat and can press against the suspension rod to lock the longitudinal position of the suspension rod relative to the adjustment seat.
[0014] Preferably, the height adjustment component includes a mounting frame and a second threaded locking member. Wherein: the mounting frame is provided with an oblong hole in the vertical direction, and the position detection device is provided on the mounting frame; the connecting end of the second threaded locking member passes through the oblong hole and is threadedly connected to the suspension rod, and the second threaded locking member can press the mounting frame against the suspension rod to lock the height of the mounting frame.
[0015] The bare cake sorting line provided by the present utility model has at least the following beneficial effects:
[0016] The bare cake sorting line includes a conveyor line device, a position detection device, and a support device. The support device is used for the installation and support of the conveyor line device and the position detection device. The conveyor line device is used for conveying the bare cakes, and the position detection device is used for real-time detection of the relative positions of the bare cakes.
[0017] The number of the conveyor line devices is set to be multiple, and all the conveyor line devices are arranged side by side on the support device. Each conveyor line device is correspondingly provided with the position detection device. When the bare cake sorting line operates, each conveyor line device conveys the bare cakes respectively, and its corresponding position detection device detects the relative positions of the bare cakes in real time, and starts and stops the corresponding conveyor line device in real time according to the positions of the bare cakes, so as to align and convey the bare cakes on all the conveyor line devices, thereby realizing the sorting of the bare cakes.
[0018] In the utility model, the position detection device detects the positions of the bare cakes on the corresponding conveyor line device in real time, and controls the start and stop of the corresponding conveyor line device, so as to sort the bare cakes on the conveyor line device, and enable the bare cakes on all the conveyor line devices to be aligned and conveyed. The sorting effect is remarkable and the efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required to be used in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0020] Figure 1 is a schematic structural diagram of the eighteen-line bare cake sorting line of the present utility model;
[0021] Figure 2 is a schematic structural diagram of an embodiment of the bare cake sorting line of the present utility model;
[0022] Figure 3 is a schematic structural diagram of another perspective of an embodiment of the bare cake sorting line of the present utility model;
[0023] Figure 4 is an enlarged view of part A of the present utility model;
[0024] Figure 5 is a schematic structural diagram of the support frame and the position sensor of the present utility model;
[0025] Figure 6 is a schematic structural diagram of another perspective of the support frame and the position sensor of the present utility model.
[0026] REFERENCE SIGNS
[0027] 1. Support device; 11. Machine body; 111. Guide groove; 12. Bracket; 121. Support rod; 122. Upright frame; 13. Adjusting frame; 131. Transverse adjusting assembly; 1311. Adjusting seat; 1312. Locking handle; 1313. Clamping part; 132. Longitudinal adjusting assembly; 1321. Suspended rod; 1322. First thread locking part; 133. Height adjusting assembly; 1331. Mounting frame; 1332. Second thread locking part; 2. Conveyor line device; 21. Conveyor belt assembly; 211. Driven shaft; 22. Driving assembly; 23. Tensioning assembly; 231. Fixed seat; 232. Thread tensioning part; 3. Position detection device; 31. Position sensor. Detailed implementation mode
[0028] To make the objectives, technical solutions and advantages of the present utility model clearer, the technical solutions of the present utility model will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other implementation manners obtained by those of ordinary skill in the art without creative efforts shall fall within the scope protected by the present utility model.
[0029] Embodiment 1:
[0030] The present utility model provides a bare cake sorting line. Refer to Figures 1 to 3 As shown, the bare cake sorting line includes a conveyor line device 2, a position detection device 3 and a support device 1.
[0031] The number of conveyor line devices 2 is set to be multiple. All conveyor line devices 2 are arranged side by side on the support device 1. Each conveyor line device 2 is correspondingly provided with a position detection device 3. The position detection device 3 can detect the position of the cake conveyed on the corresponding conveyor line device 2.
[0032] During sorting, all conveyor line devices 2 convey the corresponding bare cakes. The position detection device 3 detects the position of the bare cakes on the corresponding conveyor line device 2 in real time, and controls the corresponding conveyor line device 2 to start and stop in real time, so that the bare cakes on all conveyor line devices 2 are aligned and conveyed synchronously.
[0033] In the above process, when the position detection device 3 detects that the conveying position of the bare cake is forward, the corresponding conveyor line device 2 stops. When the bare cakes on other conveyor line devices 2 move to align with the previous bare cake, this conveyor line device 2 starts.
[0034] The present utility model can effectively sort the bare cakes on the conveyor line device 2 through the position detection device 3, align the cakes on all conveyor line devices 2 arranged side by side and convey them synchronously. Not only is the sorting effect remarkable, but also the efficiency is high.
[0035] Embodiment 2:
[0036] Embodiment 2 is based on Embodiment 1:
[0037] As shown in Figures 1 to 6 Figure [not provided], the conveying line device 2 includes multiple unit belt conveyors arranged in sequence along the direction of blank conveying, and a position detection device 3 is correspondingly arranged for each of the unit belt conveyors.
[0038] Adopting a multi-section structure, through the mutual cooperation of multiple groups of position detection devices 3 and unit belt conveyors, the blank is sorted multiple times during the conveying process, which can effectively ensure the alignment effect of the blank when discharging.
[0039] As shown in Figure 1 Figure [not provided], preferably, the blank sorting line has two conveying line devices 2. Among them, three juxtaposed conveying line devices 2 form a group, and each conveying line device 2 has three of the unit belt conveyors. Thus, the blank sorting line has 18 unit belt conveyors, forming an eighteen-line bare blank sorting line.
[0040] As an alternative implementation method, the unit belt conveyor includes a conveyor belt assembly 21, a drive assembly 22, and a tensioning assembly 23, and the support device 1 includes a machine body 11.
[0041] The conveyor belt assembly 21 is arranged inside the machine body 11. The conveyor belt assembly 21 includes a driving shaft, a driven shaft, and a conveyor belt. A driving pulley is fixedly arranged on the driving shaft. The number of the driven shafts is set to be multiple, and a driven pulley is rotatably arranged on the driven shaft. The driving pulley and the driven pulley are connected by the conveyor belt.
[0042] The drive assembly 22 is arranged on the outer side wall of the machine body 11. The drive assembly 22 includes a drive motor and a reducer. The output end of the drive assembly 22 is connected to the driving shaft and can drive the conveyor belt to rotate through the driving shaft, thereby realizing the conveying of the bare blank.
[0043] The tensioning assembly 23 is arranged on the outer side wall of the machine body 11. The tensioning assembly 23 includes a fixed seat 231. A threaded tensioning member 232 is threadedly connected to the fixed seat 231. The threaded tensioning member 232 is a bolt. The end of the threaded tensioning member 232 is connected to one of the driven shafts. A guiding groove 111 is formed in the machine body 11 along the conveying direction. The driven shaft is slidably arranged in the guiding groove 111, and the axis of the threaded tensioning member 232 is arranged parallel to the guiding groove 111.
[0044] When tensioning the conveyor belt, rotate the threaded tensioning member 232. The threaded tensioning member 232 penetrates axially, thereby pushing the driven shaft to move along the guiding groove 111, and thus realizing the tensioning of the conveyor belt.
[0045] As an alternative embodiment, the position detection device 3 is provided as a position sensor 31, and the position sensor 31 is disposed above the corresponding unit belt conveyor line.
[0046] The position sensor 31 can be an optoelectronic position sensor, an inductive position sensor, etc.
[0047] As an alternative embodiment, the support device 1 includes a body 11 and a support frame disposed on the body 11, and the conveyor line device 2 is disposed on the body 11; the position detection device 3 is disposed on the support frame.
[0048] The body 11 and the support frame cooperate with each other to stably support the conveyor line device 2 and the position detection device 3, providing a prerequisite for the smooth progress of the bare cake sorting.
[0049] As an alternative embodiment, the support frame includes a bracket 12 and an adjustment frame 13.
[0050] The bracket 12 spans above all the conveyor line devices. The bracket 12 includes a vertical frame 122 and a support rod 121. The number of vertical frames 122 is set to two, and the two vertical frames 122 are oppositely disposed on both sides of the body 11. The vertical frame 122 includes a base, a top seat, and a fixing rod vertically connected between the base and the top seat. The support rod 121 is horizontally connected between the two top seats, and the number of support rods 121 is set to two.
[0051] The adjustment frame 13 is disposed on the support rod 121. The number of adjustment frames 13 is the same as the number of position detection devices 3, and the adjustment frame 13 is used for the installation corresponding to the position detection device 3.
[0052] As an alternative embodiment, the adjustment frame 13 includes a lateral adjustment assembly 131, a longitudinal adjustment assembly 132, and a height adjustment assembly 133. The lateral adjustment assembly 131, the longitudinal adjustment assembly 132, and the height adjustment assembly 133 are respectively used to adjust the lateral position, the longitudinal position, and the height of the corresponding position detection device 3.
[0053] During actual use, the relative position of the position detection device 3 is adjusted according to actual requirements, with flexible structure and remarkable position detection effect.
[0054] As an alternative embodiment, the lateral adjustment assembly 131 includes an adjustment seat 1311 and a locking handle 1312.
[0055] The adjustment seat 1311 is slidably arranged on the support rod 121. The adjustment seat 1311 is provided with a clamping part 1313. Specifically, the adjustment seat 1311 is provided with a through guiding hole. The clamping part 1313 includes an upper clamping member and a lower clamping member. The upper clamping member and the lower clamping member enclose a clamping groove. The two support rods 121 are respectively a first support rod and a second support rod. The first support rod passes through the guiding hole and is slidably matched with the guiding hole. The second support rod passes through the clamping groove. The upper clamping member and the lower clamping member clamp the second support rod, and the relative position of the adjustment seat 1311 can be locked.
[0056] The locking handle 1312 includes a stud and a handle body integrally arranged. The stud is rotatably arranged at the position corresponding to the clamping part 1313 on the adjustment seat 1311.
[0057] When adjusting the lateral position of the position detection device 3, move the adjustment seat 1311 to move the adjustment seat 1311 along the support rod 121 to a specified position. At this time, rotate the locking handle 1312, and make the upper clamping member and the lower clamping member clamp the second support rod, so as to lock the lateral position of the adjustment seat 1311.
[0058] The adjustment seat 1311 and the locking handle 1312 cooperate with each other, and the adjustment effect of the lateral position of the position detection device 3 is remarkable.
[0059] As an optional implementation manner, the longitudinal adjustment assembly 132 includes a suspension rod 1321 and a first thread locking member 1322.
[0060] The adjustment seat 1311 is provided with a through adjustment hole. The suspension rod 1321 passes through the adjustment hole and is slidably matched with the adjustment hole.
[0061] The adjustment seat 1311 is provided with a threaded hole, and the threaded hole is vertically communicated with the adjustment hole. The first thread locking member 1322 is threadedly connected in the threaded hole.
[0062] When adjusting the longitudinal position of the position detection device 3, move the suspension rod 1321 to move the suspension rod 1321 along the adjustment hole to a specified position. At this time, rotate the first thread locking member 1322, and the first thread locking member 1322 moves axially and presses against the suspension rod 1321, so as to lock the longitudinal position of the suspension rod 1321 relative to the adjustment seat 1311.
[0063] The suspension rod 1321 and the first thread locking member 1322 cooperate with each other, and the adjustment effect of the longitudinal position of the position detection device 3 is remarkable.
[0064] As an optional implementation manner, the height adjustment assembly 133 includes a mounting frame 1331 and a second thread locking member 1332.
[0065] The mounting bracket 1331 is provided with an oblong hole in the vertical direction. The position detection device 3 is arranged on the mounting bracket 1331 and moves up and down synchronously with the mounting bracket 1331.
[0066] The connecting end of the second thread locking member 1332 passes through the oblong hole and is threadedly connected to the suspended rod 1321.
[0067] When adjusting the height of the position detection device 3, slide the mounting bracket 1331 to make the second thread locking member 1332 slide along the oblong hole to the specified height. At this time, rotate the second thread locking member 1332, and the second thread locking member 1332 moves axially and presses the mounting bracket 1331, thereby locking the height of the mounting bracket 1331.
[0068] The mounting bracket 1331 and the second thread locking member 1332 cooperate with each other, and the height adjustment effect of the position detection device 3 is remarkable.
[0069] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top", "bottom", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.
[0070] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present application, the meaning of "a plurality" and "several" is at least two, such as two, three, etc., unless otherwise specifically defined.
[0071] In the present application, unless otherwise clearly defined and limited, the terms "mount", "connect", "connection", "fixation", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be directly connected, or indirectly connected through an intermediate medium, and may be the internal communication of two elements or the interaction relationship between two elements, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0072] The above is only the specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model can easily think of changes or substitutions, which should all be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the protection scope of the claims.
Claims
1. A raw cake material processing line, characterized in that: It includes a conveyor line device, a position detection device and a support device, wherein: The number of the conveyor line devices is set to be multiple, all of the conveyor line devices are arranged side by side on the supporting device, each of the conveyor line devices is correspondingly provided with the position detection device, and the position detection device can detect the position of the material cake conveyed on the corresponding conveyor line device, so as to enable the conveyor line device to be started and stopped in real time.
2. The bare cake processing line according to claim 1, characterized in that: The conveyor line device comprises a plurality of unit belt conveyor lines arranged in sequence along the material cake conveying direction; Each of the unit belt conveyor lines is correspondingly provided with the position detection device.
3. The bare cake processing line according to claim 2, characterized in that: The unit belt conveyor line comprises a conveyor belt assembly, a driving assembly and a tensioning assembly, wherein: The conveyor belt assembly, the driving assembly and the tensioning assembly are all arranged on the supporting device; The conveyor belt assembly is connected to the driving assembly and can convey the material cake under the drive of the driving assembly. The tensioning assembly is connected to the conveyor belt assembly and is used for tensioning the conveyor belt assembly.
4. The bare cake material processing line according to claim 2 is characterized in that: The position detection device is configured as a position sensor, and the position sensor is disposed above the corresponding unit belt conveyor line.
5. The bare cake material processing line according to claim 1, characterized in that: The supporting device comprises a body and a supporting frame arranged on the body, wherein: The conveyor line device is arranged on the machine body; The position detection device is arranged on the support frame.
6. The bare cake processing line according to claim 5, characterized in that: The support frame includes a bracket and an adjustment frame, wherein: The bracket is arranged on the machine body, and the bracket spans over all the conveyor line devices; The adjustment frame is arranged on the bracket, the number of the adjustment frame is the same as the number of the position detection devices, and is used for installing the position detection devices.
7. The bare cake processing line according to claim 6, characterized in that: The adjustment frame comprises a transverse adjustment component, a longitudinal adjustment component and a height adjustment component, and the transverse adjustment component, the longitudinal adjustment component and the height adjustment component are respectively used to adjust the transverse position, the longitudinal position and the height of the corresponding position detection device.
8. The bare cake processing line according to claim 7, characterized in that: The lateral adjustment assembly includes an adjustment seat and a locking handle, and the bracket includes a support rod arranged across the conveyor line, wherein: The adjustment seat is slidably arranged on the support rod; The adjustment seat is provided with a clamping portion, and the locking handle can be rotatably set at a position on the adjustment seat corresponding to the clamping portion. Rotating the locking handle can enable the clamping portion to clamp the support rod to lock the lateral position of the adjustment seat relative to the support rod.
9. The bare cake processing line according to claim 8, characterized in that: The longitudinal adjustment assembly comprises a suspended rod and a first threaded locking member, wherein: The suspended rod passes through the adjustment seat and is slidably matched with the adjustment seat; The first thread locking member is threadedly connected to the adjustment seat and can press against the suspended rod to lock the longitudinal position of the suspended rod relative to the adjustment seat.
10. The bare wafer processing line according to claim 9, characterized in that: The height adjustment assembly includes a mounting bracket and a second threaded locking member, wherein: The mounting frame is provided with an oblong hole along the vertical direction, and the position detection device is arranged on the mounting frame; The connecting end of the second thread locking member passes through the oblong hole and is threadedly connected to the suspended rod. The second thread locking member can press the mounting bracket onto the suspended rod to lock the height of the mounting bracket.