Automatic feeding device for pencil lead rolling process
By designing the automatic loading device for the pencil core roller pressing process, the automatic loading of raw materials is achieved by using the feed conveyor belt and pressing roller, the problem of lack of automatic loading function in existing equipment is solved and production efficiency and safety are improved.
Patent Information
- Application Number
- CN202421872792.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-05
AI Technical Summary
During the pencil core production process, existing equipment lacks automatic loading function, resulting in low production efficiency, high labor intensity, and lack of equipment selection.
An automatic loading device for the pencil core roller pressing process is designed, including a loading mechanism and a storage component. The automatic loading and rolling process of raw materials is realized through the feed conveyor belt and pressing roller, and automatic loading of the entire process is realized.
It realizes automatic feeding throughout the entire process of pencil core production without human intervention, improves production efficiency, reduces labor intensity, and saves energy.
Smart Images

Figure CN222906756U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pencil lead processing, in particular to an automatic feeding device for the rolling process of pencil leads. Background Art
[0002] In today's manufacturing field, the pencil lead production industry is relatively a niche industry. Although pencil leads, as an important part of writing and drawing tools, the market demand always exists stably, due to the limited industry scale, the research and development and manufacturing of equipment specifically for pencil lead production have not yet formed a mature and large-scale market. At present, in the process of pencil lead production, enterprises are faced with the dilemma of lacking equipment options. There is almost no complete set of formed equipment on the market that can be directly applied to pencil lead production. Each production enterprise has to rely on its own R & D strength to design and manufacture production equipment by itself to meet the production needs;
[0003] After investigation, the publication number: CN212472893U discloses a pencil lead feeding mechanism. In this technology, "a pencil lead feeding mechanism is disclosed, including a lead storage hopper and a lead discharge port at the lower part of the lead storage hopper for discharging leads. There is a core feeding turntable driven by a driving device beside the lead storage hopper. The surface of the core feeding turntable has grooves that can embed leads. There is a core protection plate beside the core feeding turntable. The core protection plate is arc-shaped and its inner side is attached to the core feeding turntable. A feeding chain for conveying plates is arranged below the core feeding turntable" and other technical solutions, and has technical effects such as "by matching the forward speed of the pencil lead plate with the rotation speed of the core feeding turntable, the core feeding turntable and the pencil lead plate can be synchronously output, and the leads can be accurately placed into the grooves of the pencil lead plate, greatly improving the production efficiency and production quality";
[0004] There is a rolling process in the production process of pencil leads. For the feeding part of the raw materials used for pencil leads, a material cart is used to transfer materials. During the feeding process, a shovel is used for manual operation to scoop the materials in the material cart into the hopper before production operations. The labor intensity during the production operation is high. For each batch of materials, workers need to push the material cart to the rolling hopper, resulting in a large physical load. Content of the Utility Model
[0005] In view of the deficiencies of the prior art, the utility model provides an automatic feeding device for the rolling process of pencil leads, which has the characteristics of realizing automatic feeding in the whole process, without human intervention, improving efficiency and saving energy.
[0006] To achieve the above purposes, the utility model is realized through the following technical solutions: an automatic feeding device for the rolling process of pencil leads, including a feeding mechanism for automatic feeding of raw materials, and a fixing mechanism is arranged on the feeding mechanism for disassembly and assembly of the feeding mechanism. The feeding mechanism includes:
[0007] The main body component includes a feeding conveyor belt installed on both sides at the top of the main frame, a feeding port fixed in the middle at the upper end inside the main frame, three pressure rollers rotatably installed inside the main frame, belt pulleys fixed at the front ends of the pressure rollers, a belt installed between adjacent belt pulleys, a motor installed at the rear end of the main frame for driving the pressure rollers to rotate, and a discharging conveyor belt installed on one side at the lower end inside the main frame;
[0008] The storage component includes a frame arranged on the feeding conveyor belt and a hopper fixed inside the frame.
[0009] Preferably, the storage component further includes a distributing cylinder rotatably installed at the lower end inside the hopper, a plurality of equally distributed distributing grooves opened on the outer wall of the distributing cylinder, and a servo motor installed at the front end of the hopper for driving the distributing grooves to rotate.
[0010] Preferably, the storage component further includes universal wheels installed on the frame, and universal wheels are installed at the four corners at the lower end of the frame.
[0011] Preferably, the fixing mechanism includes:
[0012] The execution component includes fixing frames arranged at both ends of the feeding mechanism, shells fixed on the outer walls at both ends of the fixing frames, spring pieces installed inside the shells, and the protruding ends of the spring pieces extend into the fixing frames;
[0013] The adjusting component includes threaded rods fixed on both sides of the surface at one end of the fixing frame;
[0014] The auxiliary component includes bearing frames fixed on both sides at the top of the feeding conveyor belt.
[0015] Preferably, the adjusting component further includes a first nut and a second nut threadedly installed on the threaded rod, and the first nut and the second nut are symmetric to each other.
[0016] Preferably, the auxiliary component further includes grooves opened on the outer walls on both sides of the bearing frame, and the grooves are matched with the spring pieces.
[0017] Beneficial effects
[0018] The utility model provides an automatic feeding device for the pencil lead rolling process. Compared with the prior art, it has the following beneficial effects:
[0019] (1) After the storage component is installed on the main body component, by docking the storage component with the discharging port of the high-speed mixer, the raw materials are evenly discharged through the storage component, and the raw materials are conveyed to the feeding port through the feeding conveyor belt, and then the raw materials are processed by the pressure rollers. The qualified materials after rolling are conveyed away by the discharging conveyor belt below; the whole process realizes automatic feeding without manual intervention, improves efficiency and saves energy.
[0020] (2) When the material storage component is used for feeding, place the material storage component on the feeding conveyor belt so that the material storage component is installed on the auxiliary component through the execution components on both sides; moreover, the upper end of the auxiliary component is clamped into the fixing frame and is extruded by the pressure of the spring piece's resilience. Additionally, the protruding part of the spring piece is embedded in the groove, making the installation of the material storage component more firm and avoiding shaking after installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0022] Figure 2 is a structural schematic diagram of the material storage component in the present utility model;
[0023] Figure 3 is a sectional structural schematic diagram of the hopper in the present utility model;
[0024] Figure 4 is a structural schematic diagram of the fixing mechanism in the present utility model;
[0025] Figure 5 is a sectional structural schematic diagram of the fixing mechanism in the present utility model;
[0026] Figure 6 is a structural schematic diagram of the auxiliary component in the present utility model.
[0027] In the figure: 1. Feeding mechanism; 11. Main body component; 111. Main frame; 112. Feeding conveyor belt; 113. Inlet; 114. Pressing roller; 115. Pulley; 116. Belt; 117. Discharge conveyor belt; 12. Material storage component; 121. Frame; 122. Hopper; 123. Dosing cylinder; 124. Dosing groove; 125. Servo motor; 126. Universal wheel; 2. Fixing mechanism; 21. Execution component; 211. Fixing frame; 212. Housing; 213. Spring piece; 22. Adjusting component; 221. Threaded rod; 222. First nut; 223. Second nut; 23. Auxiliary component; 231. Carrying frame; 232. Groove. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0029] Please refer to Figure 1-6, the present utility model provides a technical solution for an automatic feeding device in the pencil lead rolling process: an automatic feeding device in the pencil lead rolling process, characterized in that it includes a feeding mechanism 1 for automatically feeding raw materials, and a fixing mechanism 2 is arranged on the feeding mechanism 1 for disassembling and assembling the feeding mechanism 1. The feeding mechanism 1 includes:
[0030] A main body assembly 11, including feeding conveyor belts 112 installed on both sides of the top of the main frame 111, a feeding port 113 fixed in the middle of the upper end inside the main frame 111, three pressing rollers 114 rotatably installed inside the main frame 111, belt pulleys 115 fixed at the front ends of the pressing rollers 114, belts 116 installed between adjacent belt pulleys 115, a motor installed at the rear end of the main frame 111 for driving the pressing rollers 114 to rotate, and a discharging conveyor belt 117 installed on one side of the lower end inside the main frame 111;
[0031] A storage component 12, including a frame 121 arranged on the feeding conveyor belt 112, and a hopper 122 fixed inside the frame 121.
[0032] In this embodiment, after the storage component 12 is installed on the main body component 11, by docking the storage component 12 with the discharging port of the high-speed mixer, the raw materials are evenly discharged through the storage component 12, and the raw materials are conveyed to the feeding port 113 through the feeding conveyor belt 112, and then the raw materials are processed by the pressing rollers 114. The qualified materials are conveyed away by the discharging conveyor belt 117 below; the whole process realizes automatic feeding without manual intervention, improving efficiency and saving energy.
[0033] Specifically, the storage component 12 further includes a distributing cylinder 123 rotatably installed at the lower end inside the hopper 122, a plurality of equally distributed distributing grooves 124 opened on the outer wall of the distributing cylinder 123, and a servo motor 125 installed at the front end of the hopper 122 for driving the distributing grooves 124 to rotate.
[0034] In this embodiment, when the raw materials enter the inside of the hopper 122, the output end of the servo motor 125 drives the distributing cylinder 123 to rotate, so that the raw materials can be evenly distributed through the distributing grooves 124.
[0035] Specifically, the storage component 12 further includes universal wheels 126 installed on the frame 121, and universal wheels 126 are installed at the four corners of the lower end of the frame 121.
[0036] In this embodiment, the storage component 12 can be manually moved or moved by an AGV logistics through the universal wheels 126.
[0037] Specifically, the fixing mechanism 2 includes:
[0038] The execution component 21 includes fixing brackets 211 provided at both ends of the feeding mechanism 1, housings 212 fixed to the outer walls at both ends of the fixing brackets 211, spring pieces 213 installed inside the housings 212, and the protruding ends of the spring pieces 213 extending into the fixing brackets 211;
[0039] The adjustment component 22 includes threaded rods 221 fixed to both sides of the surface of one end of the fixing bracket 211;
[0040] The auxiliary component 23 includes bearing brackets 231 fixed to both sides of the top of the feeding conveyor belt 112.
[0041] In this embodiment, when the storage component 12 is used for feeding, the storage component 12 is placed on the feeding conveyor belt 112, so that the storage component 12 is installed on the auxiliary component 23 through the execution components 21 on both sides; moreover, the upper end of the auxiliary component 23 is snapped into the fixing bracket 211, and it is squeezed by the elastic force of the spring piece 213 to prevent the storage component 12 from shaking after installation.
[0042] Specifically, the adjustment component 22 further includes a first nut 222 and a second nut 223 threadedly installed on the threaded rod 221, and the first nut 222 and the second nut 223 are symmetric to each other.
[0043] In this embodiment, the execution component 21 can adjust its position through the threaded rod 221, and the fixing mechanism 2 and the frame 121 are fixed by rotating and tightening the first nut 222 and the second nut 223, so that the fixing mechanisms 2 on both sides can be adapted to different widths of the feeding conveyor belt 112.
[0044] Specifically, the auxiliary component 23 further includes grooves 232 formed on the outer walls of both sides of the bearing bracket 231, and the grooves 232 cooperate with the spring pieces 213.
[0045] In this embodiment, when the fixing bracket 211 squeezes the bearing bracket 231 by the elastic force of the spring piece 213, the protruding part of the spring piece 213 is embedded in the groove 232, so that the storage component 12 is more firmly fixed after installation.
[0046] The working principle and usage process of the present utility model: First, when the storage component 12 is used for feeding, the storage component 12 is placed on the feeding conveyor belt 112, so that the storage component 12 is installed on the auxiliary component 23 through the execution components 21 on both sides; moreover, the upper end of the auxiliary component 23 is snapped into the fixing bracket 211, and it is squeezed by the elastic force of the spring piece 213, and the protruding part of the spring piece 213 is embedded in the groove 232, so that the storage component 12 is more firmly fixed after installation and prevent the storage component 12 from shaking after installation;
[0047] Then, by docking the material storage assembly 12 with the discharge port of the high-speed mixer, driving the material distribution cylinder 123 to rotate through the output end of the servo motor 125, the raw materials can be evenly distributed through the material distribution groove 124, and the raw materials are conveyed to the feeding port 113 through the feeding conveyor belt 112, and then the raw materials are processed by the pressing roller 114. The qualified materials are conveyed away by the discharge conveyor belt 117 below.
[0048] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0049] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic feeding device for pencil lead rolling process, characterized in that: The invention comprises a feeding mechanism (1) and is used for automatically feeding raw materials. The feeding mechanism (1) is provided with a fixing mechanism (2) and is used for disassembling and assembling the feeding mechanism (1). The feeding mechanism (1) comprises: The main body component (11) comprises a feeding conveyor belt (112) installed on both sides of the top of the main frame (111), a feed port (113) fixed in the middle of the upper end of the main frame (111), three rollers (114) rotatably installed inside the main frame (111), a pulley (115) fixed at the front end of the roller (114), a belt (116) installed between adjacent pulleys (115), a motor installed at the rear end of the main frame (111) and used to drive the roller (114) to rotate, and a discharge conveyor belt (117) installed on one side of the lower end of the main frame (111); The material storage assembly (12) comprises a frame (121) arranged on the material feeding conveyor belt (112) and a hopper (122) fixed inside the frame (121).
2. The automatic feeding device for pencil lead rolling process according to claim 1, characterized in that: The material storage assembly (12) further comprises a material distribution barrel (123) rotatably mounted at the lower end of the hopper (122), a plurality of equally distributed material distribution grooves (124) provided on the outer wall of the material distribution barrel (123), and a servo motor (125) mounted at the front end of the hopper (122) and used for driving the material distribution grooves (124) to rotate.
3. The automatic feeding device for pencil lead rolling process according to claim 1, characterized in that: The material storage assembly (12) further comprises a universal wheel (126) mounted on the frame (121), and the four corners of the lower end of the frame (121) are all mounted with a universal wheel (126).
4. The automatic feeding device for pencil lead rolling process according to claim 1, characterized in that: The fixing mechanism (2) comprises: The actuator assembly (21) comprises a fixing frame (211) provided at both ends of the feeding mechanism (1), a shell (212) with outer walls at both ends of the fixing frame (211) fixed, and a spring sheet (213) installed inside the shell (212), wherein the protruding end of the spring sheet (213) extends into the inside of the fixing frame (211); An adjustment assembly (22) comprises a threaded rod (221) fixed on both sides of one end surface of a fixing frame (211); The auxiliary component (23) includes a support frame (231) fixed on both sides of the top of the feeding conveyor belt (112).
5. The automatic feeding device for pencil lead rolling process according to claim 4, characterized in that: The adjustment assembly (22) further comprises a first nut (222) and a second nut (223) threadedly mounted on the threaded rod (221), and the first nut (222) and the second nut (223) are symmetrical to each other.
6. The automatic feeding device for pencil lead rolling process according to claim 4, characterized in that: The auxiliary component (23) further comprises grooves (232) formed on the outer walls of both sides of the support frame (231), and the grooves (232) are matched with the spring sheets (213).
Citation Information
Patent Citations
Pencil lead feeding mechanism
CN212472893U