Thermal transfer ribbon blue film assembling mechanism and thermal transfer ribbon recoverer assembling equipment

By designing a carbon tape blue film assembly mechanism with integrated handling functions, using mechanical means such as vacuum nozzles and jaws, the rapid assembly of the carbon tape blue film and the automatic handling of defective products are achieved, solving the problem of inefficiency in the existing technology, and improving the production efficiency and automation level.

CN222906913UActive Publication Date: 2025-05-27ZHUHAI BOJAY ELECTRONICS
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Patent Information

Application Number
CN202422014933.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-05-27
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

In the prior art, if there is a problem with the product assembled in the previous station during the assembly of the carbon tape blue film, the vehicle tape product needs to be transported out of the production line together, which is relatively low efficiency, wastes a lot of processing time, and affects the overall efficiency.

Method used

Design a carbon tape blue film assembly mechanism with integrated handling functions, including substrate, blue film absorption module and load transfer module. The blue film suction module absorbs the blue film through the vacuum suction nozzle, and the load transfer module grabs the vehicle through the jaws and clamps the cylinder, so as to quickly absorb and assemble the blue film and automatically carry defective products.

Benefits of technology

It improves the production efficiency of carbon tape blue film assembly, simplifies operation, improves the degree of automation, saves working hours, and solves the problem of pre-order station assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a thermal transfer ribbon blue film assembling mechanism and thermal transfer ribbon recoverer assembling equipment. The thermal transfer ribbon blue film assembling mechanism comprises a substrate, a blue film suction module and a transfer module. The blue film suction module comprises a vacuum suction nozzle, a vacuum connector and a first lifting module, the vacuum suction nozzle is connected with the vacuum connector, the vacuum suction nozzle and the vacuum connector are both installed on the first lifting module, and the first lifting module is installed on the base plate; the transferring module is located on the first side of the blue film suction module and comprises a clamping jaw, a clamping air cylinder and a second lifting module, the clamping jaw is connected with the output end of the clamping air cylinder, the clamping jaw and the clamping air cylinder are both connected with the second lifting module, and the second lifting module is connected with the base plate. The integrated transfer module can carry out defective products together with the carrier belt, solves the problem of product assembly at a previous station, realizes rapid assembly of the thermal transfer ribbon blue film, is high in automation degree, and improves the production efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of guide wheel assembly equipment, in particular to a carbon ribbon blue film assembly mechanism and a carbon ribbon recycler assembly equipment. Background Art

[0002] When assembling the carbon ribbon blue film, if there are problems with the products assembled in the previous process, it is necessary to carry the carrier with the products out of the production line. Currently, it is assisted by a single-axis manipulator and manual labor, resulting in low product transfer efficiency, wasting a large amount of processing man-hours, and affecting the overall efficiency of carbon ribbon blue film assembly. Summary of the Utility Model

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. For this purpose, the utility model provides a carbon ribbon blue film assembly mechanism, which integrates a handling function, can quickly suck and assemble the blue film, and improves production efficiency.

[0004] On the one hand, an embodiment of the utility model provides a carbon ribbon blue film assembly mechanism, including a substrate, a blue film suction module and a transfer module. The blue film suction module includes a vacuum suction nozzle, a vacuum connector and a first lifting module. The vacuum suction nozzle is connected to the vacuum connector, and both the vacuum suction nozzle and the vacuum connector are installed on the first lifting module, and the first lifting module is installed on the substrate; the transfer module is located on the first side of the blue film suction module, and the transfer module includes a clamping jaw, a clamping cylinder and a second lifting module. The clamping jaw is connected to the output end of the clamping cylinder, both the clamping jaw and the clamping cylinder are connected to the second lifting module, and the second lifting module is connected to the substrate.

[0005] According to some embodiments of the utility model, the first lifting module is connected with a connecting plate, and the connecting plate includes a first connecting section and a second connecting section, and the second connecting section is perpendicular to the first connecting section.

[0006] According to some embodiments of the utility model, both the vacuum suction nozzle and the vacuum connector are installed on the first connecting section.

[0007] According to some embodiments of the utility model, the transfer module further includes a movable plate, and the second lifting module is connected to the substrate through the movable plate.

[0008] According to some embodiments of the utility model, clamping jaw pads are arranged on the inner side of the clamping jaw.

[0009] According to some embodiments of the utility model, the carbon ribbon blue film assembly mechanism further includes a vision detection module, and the vision detection module is installed on the second side of the blue film suction module.

[0010] According to some embodiments of the present utility model, the vision detection module includes an industrial camera and a light source. The industrial camera is located above the light source, and a detection area is provided below the light source.

[0011] According to some embodiments of the present utility model, the carbon ribbon blue film assembly mechanism further includes a bracket. The bracket includes a support column and a base, and the support column is disposed on the base.

[0012] According to some embodiments of the present utility model, a linear module is installed on the support column, and the linear module is connected to the substrate.

[0013] On the other hand, an embodiment of the present utility model provides a carbon ribbon recycler assembly device, which includes the above-mentioned carbon ribbon blue film assembly mechanism.

[0014] The present utility model has at least the following beneficial effects:

[0015] The carbon ribbon blue film assembly mechanism includes a substrate, a blue film suction module, and a transfer module. The blue film suction module includes a vacuum suction nozzle, a vacuum connector, and a first lifting module. The transfer module includes a gripper, a clamping cylinder, and a second lifting module. If there is a problem with the product assembled in the previous process station, the second lifting module descends, and the clamping cylinder drives the gripper to grab the carrier, and transports the carrier together with the product out. The first lifting module descends, and the vacuum suction nozzle sucks the blue film; after detecting that the carrier is in place, the blue film is mounted in place. By integrating the transfer module, defective products can be transported out together with the carrier tape, solving the problems of products assembled in the previous process station, realizing the rapid assembly of the carbon ribbon blue film, with simple operation, high automation, saving man-hours, and improving production efficiency.

[0016] The additional aspects and advantages of the present utility model will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The above and / or additional aspects and advantages of the present utility model will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, wherein:

[0018] Figure 1 is a schematic structural diagram of the carbon ribbon blue film assembly mechanism according to an embodiment of the present utility model;

[0019] Figure 2 is Figure 1 a schematic structural diagram of the blue film suction module of the carbon ribbon blue film assembly mechanism shown;

[0020] Figure 3 is Figure 1 a schematic structural diagram of the transfer module of the carbon ribbon blue film assembly mechanism shown;

[0021] Figure 4 The structural schematic diagram of the carbon ribbon blue film assembly mechanism according to the embodiment of the present utility model includes a bracket;

[0022] Figure 5 is Figure 4 The structural schematic diagram of the bracket of the carbon ribbon blue film assembly mechanism shown.

[0023] Reference numerals:

[0024] Bracket 100, linear module 110, support column 120, base 130;

[0025] Blue film suction module 200, vacuum suction nozzle 210, vacuum connector 220, first lifting module 230, connecting plate 240, first connecting section 241, second connecting section 242, substrate 250;

[0026] Transfer module 300, gripper 310, gripper spacer 311, clamping cylinder 320, second lifting module 330, movable plate 340;

[0027] Vision detection module 400, industrial camera 410, light source 420. Detailed implementation manners

[0028] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals indicate the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model.

[0029] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as up, down, front, back, left, right, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model.

[0030] In the description of the present utility model, "several" means one or more, "multiple" means two or more, greater than, less than, exceeding, etc. are understood as not including the number itself, and "above", "below", "within", etc. are understood as including the number itself. If terms such as "first", "second", etc. are described, they are only for the purpose of distinguishing technical features and should not be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.

[0031] In the description of the present utility model, unless otherwise clearly defined, terms such as "set", "installed", "connected", and "linked" should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present utility model in combination with the specific content of the technical solution.

[0032] The technical solution of the present utility model will be described in detail below through the drawings and specific embodiments:

[0033] Please refer to Figures 1 to 3 , this embodiment discloses a carbon ribbon blue film assembly mechanism, including a substrate 250, a blue film suction module 200, and a transfer module 300. The blue film suction module 200 includes a vacuum suction nozzle 210, a vacuum connector 220, and a first lifting module 230. The vacuum suction nozzle 210 is connected to the vacuum connector 220, and both the vacuum suction nozzle 210 and the vacuum connector 220 are installed on the first lifting module 230, and the first lifting module 230 is installed on the substrate 250; the transfer module 300 is located on the first side of the blue film suction module 200. The transfer module 300 includes a jaw 310, a clamping cylinder 320, and a second lifting module 330. The jaw 310 is connected to the output end of the clamping cylinder 320, and both the jaw 310 and the clamping cylinder 320 are connected to the second lifting module 330, and the second lifting module 330 is connected to the substrate 250. If there is a problem with the product assembled in the previous process station, the second lifting module 330 descends, and the clamping cylinder 320 drives the jaw 310 to grab the carrier, and transports the carrier together with the product out. The first lifting module 230 descends, and the vacuum suction nozzle 210 sucks the blue film; the first lifting module 230 ascends, and the linear module 110 moves to place the blue film directly above the blue film assembly station; after detecting that the carrier is in place, the first lifting module 230 descends to stick the blue film in place. By integrating the transfer module 300, defective products can be transported out together with the carrier tape, solving the problems of the products assembled in the previous process station, realizing the rapid assembly of the carbon ribbon blue film, and improving production efficiency.

[0034] Please refer to Figure 2 , the first lifting module 230 is connected with a connecting plate 240. The connecting plate 240 includes a first connecting section 241 and a second connecting section 242, and the second connecting section 242 is perpendicular to the first connecting section 241; both the vacuum suction nozzle 210 and the vacuum connector 220 are installed on the first connecting section 241. The first lifting module 230 descends, and the vacuum suction nozzle 210 sucks the blue film; the first lifting module 230 ascends, and after detecting that the carrier is in place, the first lifting module 230 descends to stick the blue film in place.

[0035] Please refer to Figure 3 , the transfer module 300 further includes a movable plate 340. The second lifting module 330 is connected to the substrate 250 through the movable plate 340, so as to install the transfer module 300 on the substrate 250.

[0036] Please refer to Figure 3 , a gripper pad 311 is provided inside the gripper 310. If there is a problem with the product assembled in the previous station, the second lifting module 330 descends, and the clamping cylinder 320 drives the gripper 310 to grab the carrier, and transports the carrier together with the product out; with the gripper pad 311 provided, it is relatively stable when gripping the carrier.

[0037] Please refer to Figure 4 , the carbon ribbon blue film assembly mechanism further includes a vision detection module 400, and the vision detection module 400 is installed on the second side of the blue film suction module 200. Integrating the vision detection module 400 can detect whether there is a problem with the product assembled in the previous station. If there is a problem with the product detection, the carrier together with the product will be transported out; defective products can be discovered in time to avoid sticking the blue film on the defective products continuously.

[0038] Please refer to Figure 4 , the vision detection module 400 includes an industrial camera 410 and a light source 420. The industrial camera 410 is located above the light source 420, and a detection area is provided below the light source 420. During detection, the light source 420 is turned on, and the industrial camera 410 takes pictures to identify the product image to determine whether there is a problem with the product assembled in the previous station. If it is determined to be a defective product, the second lifting module 330 descends, and the clamping cylinder 320 drives the gripper 310 to grab the carrier, and transports the carrier together with the product out; if it is determined to be okay, the assembly continues.

[0039] Please refer to Figure 4 , the carbon ribbon blue film assembly mechanism further includes a bracket 100. The bracket 100 includes a support column 120 and a base 130, and the support column 120 is provided on the base 130. It should be noted that the carbon ribbon blue film assembly mechanism can be directly installed on the support frame of the assembly equipment; the carbon ribbon blue film assembly mechanism can also be first installed on the bracket 100 and then placed on the operating table of the assembly equipment.

[0040] Please refer to Figure 5 , a linear module 110 is installed on the support column 120, and the linear module 110 is connected to the substrate 250. After the vacuum suction nozzle 210 sucks the blue film, the linear module 110 moves to drive the substrate 250 to place the blue film directly above the assembly station; after detecting that the carrier is in place, the first lifting module 230 descends to stick the blue film in place.

[0041] This embodiment also discloses a carbon ribbon recycler assembly device, including the above-mentioned carbon ribbon blue film assembly mechanism.

[0042] When assembling the blue film of the carbon ribbon, turn on the light source 420, and the industrial camera 410 takes pictures to identify the product image, and determines whether there is a problem with the product assembled in the previous station. If it is determined to be a defective product, the second lifting module 330 descends, and the clamping cylinder 320 drives the gripper 310 to grab the carrier, and transports the carrier with the product out together; if it is determined to be okay, continue to assemble the blue film. The first lifting module 230 descends, and the vacuum suction nozzle 210 sucks the blue film; the first lifting module 230 ascends, and the linear module 110 moves to place the blue film directly above the assembly station; after detecting that the carrier is in place, the first lifting module 230 descends, and pastes the blue film onto the carbon ribbon collector. Then the first lifting module 230 ascends and continues the next cycle operation. The integrated transfer module 300 and the vision detection module 400 can identify and judge defective products and transport the defective products together with the carrier belt out, solve the product assembly problem in the previous station, timely discover defective products, and avoid pasting the blue film on the defective products; realize the rapid assembly of the carbon ribbon blue film, with simple operation, high degree of automation, saving man-hours and improving production efficiency.

[0043] The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various changes can be made without departing from the purpose of the present invention.

Claims

1. A carbon ribbon blue film assembly mechanism, characterized in that: include: substrate(250); A blue film suction module (200), the blue film suction module (200) comprising a vacuum suction nozzle (210), a vacuum joint (220) and a first lifting module (230), the vacuum suction nozzle (210) being connected to the vacuum joint (220), the vacuum suction nozzle (210) and the vacuum joint (220) being both mounted on the first lifting module (230), and the first lifting module (230) being mounted on the substrate (250); A transfer module (300), the transfer module (300) is located on the first side of the blue film suction module (200), the transfer module (300) comprises a clamping claw (310), a clamping cylinder (320) and a second lifting module (330), the clamping claw (310) is connected to the output end of the clamping cylinder (320), the clamping claw (310) and the clamping cylinder (320) are both connected to the second lifting module (330), and the second lifting module (330) is connected to the substrate (250).

2. The carbon ribbon blue film assembly mechanism according to claim 1, characterized in that: The first lifting module (230) is connected to a connecting plate (240), the connecting plate (240) comprising a first connecting section (241) and a second connecting section (242), the second connecting section (242) being perpendicular to the first connecting section (241).

3. The carbon ribbon blue film assembly mechanism according to claim 2, characterized in that: The vacuum suction nozzle (210) and the vacuum joint (220) are both installed on the first connecting section (241).

4. The carbon ribbon blue film assembly mechanism according to claim 1, characterized in that: The transfer module (300) further comprises a movable plate (340), and the second lifting module (330) is connected to the base plate (250) via the movable plate (340).

5. The carbon ribbon blue film assembly mechanism according to claim 1, characterized in that: A clamping jaw cushion block (311) is provided on the inner side of the clamping jaw (310).

6. The carbon ribbon blue film assembly mechanism according to claim 1, characterized in that: The carbon ribbon blue film assembly mechanism further comprises a visual inspection module (400), wherein the visual inspection module (400) is installed on the second side of the blue film absorption module (200).

7. The carbon ribbon blue film assembly mechanism according to claim 6, characterized in that: The visual inspection module (400) comprises an industrial camera (410) and a light source (420), wherein the industrial camera (410) is located above the light source (420), and an inspection area is provided below the light source (420).

8. The carbon ribbon blue film assembly mechanism according to claim 1, characterized in that: The carbon ribbon blue film assembly mechanism further comprises a bracket (100), wherein the bracket (100) comprises a pillar (120) and a base (130), wherein the pillar (120) is arranged on the base (130).

9. The carbon ribbon blue film assembly mechanism according to claim 8, characterized in that: A linear module (110) is mounted on the support column (120), and the linear module (110) is connected to the base plate (250).

10. A carbon ribbon recovery device assembly device, characterized in that: It comprises the carbon ribbon blue film assembly mechanism as described in any one of claims 1 to 9.